Related Manuals for Schaltbau SB Series
Summary of Contents for Schaltbau SB Series
- Page 1 Connect - Contact - Control Connectors Connectors SB Series Circular connectors for special applications Manual A30-M.en...
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Page 2: Table Of Contents
5.6.2 Assembly in the Workshop with Toggle Press .....14 5.7 Assembly of the Connection ..........16 6. Maintenance ................17 6.1 Maintenance Intervals ............17 6.2 Visual Inspection at Each Plugging ........18 7. Specifications ................19 SB Series – Connectors 2015-02-04 / V 1.1... -
Page 3: Important Basic Information
– as a whole or in parts – be distributed, changed, transmitted, translated into another language or used in any other way. Schaltbau GmbH cannot be held liable for damage caused by not ob- serving (or only partly observing) the Installation and maintenance in- structions. -
Page 4: General And Security Information
Staff must be informed clearly about who is responsible for the ► maintenance of the connectors. 2.3 Proper Use According to IEC 61984, connectors are components which must ► not be plugged or unplugged when voltage is present during inten- ded use. SB Series – Connectors 2015-02-04 / V 1.1... -
Page 5: Improper Use
2.4 Improper Use The connectors must not be converted or otherwise modified with- ► out prior written consent of Schaltbau GmbH. Violations against this will result in the exclusion of liability on the part of the manu- facturer. None of the operating conditions defined in our catalogue A30.en ►... -
Page 6: Description
6x socket contact - Solder terminal: silver or gold Solder terminal: silver or gold - Crimp terminal: silver or gold 14-pole 14x socket contact 14x pin contact Crimp terminal: silver Crimp terminal: silver SB Series – Connectors 2015-02-04 / V 1.1... -
Page 7: Installation
If parts are damaged, the functional reliability of the connectors is no longer given. Before installation, check all parts for any possible transport ► damage. Do not install any damaged parts. ► SB Series – Connectors 2015-02-04 / V 1.1... -
Page 8: Preparation Of Mounting Holes
Crimp contacts are not yet assembled to any component. When as- sembling the crimp contacts, the cable strands have to be crimped to the contacts first. Then, the contacts have to be pressed into the contact insert. SB Series – Connectors 2015-02-04 / V 1.1... -
Page 9: Connection Solder Contacts
In the end, check all solder terminals for stable and correct con- ► nection. Connection solder contacts (Dimensions in mm) For assembling the contact insert into the connector shell, see ► „5.6 Assembly of the contact insert“. SB Series – Connectors 2015-02-04 / V 1.1... -
Page 10: Connection Crimp Contacts
B 4,2C 1,5 AG, Pin B 4,2 C 0,75-1 and SZC-1,50-Au Pin (Ordering code: EWZ-4,2) - Insertion tool for pin contacts and socket contacts SAC xxx-AG and BAC-xxx-AG (Ordering code: EWZ-A) Tools for removing insulation ► SB Series – Connectors 2015-02-04 / V 1.1... - Page 11 Crimping point Connection Crimp contacts (Dimensions in mm) For assembling the contact insert into the connector shell, see ► „5.6 Assembly of the contact insert“. SB Series – Connectors 2015-02-04 / V 1.1...
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Page 12: Assembly Of The Contact Insert
Note: The fivefold coding (H) prevents improper assembly. Manually push the contact insert (C) into the connector shell (D) ► as far as possible. Slots and guides on the contact insert and on the connector shell. SB Series – Connectors 2015-02-04 / V 1.1... - Page 13 In order to press the contact insert into the connector shell, press ► the handles of the assembly pliers several times until the contact insert (C) completely engages into the connector shell (D). Contact insert completely pressed into connector shell with assembly pliers SB Series – Connectors 2015-02-04 / V 1.1...
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Page 14: Assembly In The Workshop With Toggle Press
Lubricants which do not evaporate, cause the contact insert to slip out of the connector shell. Do not use other lubricants, such as greases, oils, etc. ► Do only use ethyl alcohol as lubricant. ► SB Series – Connectors 2015-02-04 / V 1.1... - Page 15 103,2 mm. Engage contours of the contact insert 103.2 Target distance between contact tip and the end of the connector shell SB Series – Connectors 2015-02-04 / V 1.1...
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Page 16: Assembly Of The Connection
Screw on and tighten the union nut (4). ► Torque: 35 Nm up to max. 40 Nm. In the end, check all components for correct connection and tight ► seat. Assembly of the connection SB Series – Connectors 2015-02-04 / V 1.1... -
Page 17: Maintenance
Test / Maintenance Interval Visual inspection of At each plugging ► - Connector - Cable - Union nut - Flange socket - Contacts - Contact insert SB Series – Connectors 2015-02-04 / V 1.1... -
Page 18: Visual Inspection At Each Plugging
► contacts, contact insert pressed air or a nylon Loose or missing fastening elements brush. ► Damage to the thread Immediately replace de- ► ► fective components Repair the elements ► SB Series – Connectors 2015-02-04 / V 1.1... -
Page 19: Specifications
Specifications 7. Specifications Specifications and information on the material characteristics for the connectors of the SB-series are given in our catalogue A30.en. SB Series – Connectors 2015-02-04 / V 1.1... - Page 20 High-voltage switchgear High-voltage heaters High-voltage roof equipment Equipment for electric brakes Design and engineering of train electrics to customer requirements We reserve the right to make technical alterations without prior notice. Printed in Germany For updated product information visit www.schaltbau-gmbh.com..
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