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FOREWORD
FOREWORD
A message to hyundai lift truck operators ----------------------------------------------------------------------- 0-1
Introduction ------------------------------------------------------------------------------------------------------------------------ 0-2
How to use this manual ----------------------------------------------------------------------------------------------------- 0-3
EC regulation approved ---------------------------------------------------------------------------------------------------- 0-5
Safety labels ----------------------------------------------------------------------------------------------------------------------- 0-6
Guide (Direction, Serial number, Symbols) --------------------------------------------------------------------- 0-13
1. Daily inspection -------------------------------------------------------------------------------------------------------------- 1-1
2. Do's and don'ts -------------------------------------------------------------------------------------------------------------- 1-2
3. Seat belts ----------------------------------------------------------------------------------------------------------------------- 1-4
4. No riders ------------------------------------------------------------------------------------------------------------------------- 1-5
5. Pedestrians -------------------------------------------------------------------------------------------------------------------- 1-6
6. Operator protection ------------------------------------------------------------------------------------------------------- 1-7
7. Fork safety ------------------------------------------------------------------------------------------------------------------ 1-8
8. Pinch points ---------------------------------------------------------------------------------------------------------------- 1-9
9. Travel ------------------------------------------------------------------------------------------------------------------------------ 1-10
10. Grades, ramps, slopes and inclines ---------------------------------------------------------------------------- 1-11
11. Tip over -------------------------------------------------------------------------------------------------------------------------- 1-12
12. Surface and capacity ---------------------------------------------------------------------------------------------------- 1-14
13. Parking --------------------------------------------------------------------------------------------------------------------------- 1-15
14. Refueling ------------------------------------------------------------------------------------------------------------------------ 1-16
15. Step -------------------------------------------------------------------------------------------------------------------------------- 1-17
16. Operator's safety rules -------------------------------------------------------------------------------------------------- 1-18
17. Side shift ------------------------------------------------------------------------------------------------------------------------ 1-19
1. Loose loads -------------------------------------------------------------------------------------------------------------------- 2-1
2. Long and wide loads ----------------------------------------------------------------------------------------------------- 2-2
3. Rear swing --------------------------------------------------------------------------------------------------------------------- 2-2
4. Low overhead clearance ----------------------------------------------------------------------------------------------- 2-3
5. Fast turns and high loads ---------------------------------------------------------------------------------------------- 2-3
6. Right angle stacking ------------------------------------------------------------------------------------------------------ 2-4
7. Chain slack --------------------------------------------------------------------------------------------------------------------- 2-4
8. Pallets and skids ------------------------------------------------------------------------------------------------------------ 2-5
9. Caution for electrical lines --------------------------------------------------------------------------------------------- 2-5
CONTENTS
CONTENTS
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Table of Contents
Related Manuals for Hyundai 70D-9
Summarization of Contents
Safety Hints
Daily Inspection
Inspect your truck at the beginning of each shift and fill out a check, maintenance and lubrication table.
Do's and Don'ts
Visual guidance on safe practices, including watching for pedestrians and wearing safety equipment.
Seat Belts
Emphasizes the importance of buckling up the seat belt to reduce injuries.
No Riders
States that only the operator should be on the truck and prohibits transporting personnel on forks.
Pedestrians
Advises watching for pedestrians in the work area and sounding the horn at intersections.
Operator Protection
Instructs operators to stay inside the cabin and keep body parts within confines.
Fork Safety
Warns against walking under raised forks and using lift trucks for overhead work.
Pinch Points
Advises keeping hands, feet, and legs out of the mast and not using the mast as a ladder.
Travel
Guidance on traveling with loads, including keeping loads near the floor and tilting the mast back.
Grades, Ramps, Slopes and Inclines
Instructs to avoid turning on grades and specifies safe travel for loaded/unloaded conditions.
Tip Over
Explains causes of lateral and longitudinal tip-overs and actions to take.
Surface and Capacity
Warns about conditions causing tip-over or loss of traction and knowing truck/load weight.
Parking
Provides steps for safe parking: never park on a grade, stop completely, lower forks, set brake.
Refueling
Safety precautions for refueling, including keeping away from fire and checking for oil leakage.
Step
Instructs to use the provided step when getting on or off the truck and not to jump.
Operator's Safety Rules
Covers general safety rules for operators, including seat belt use and parking brake locking.
Side Shift
Advises against side loads, abrupt sideshifting with raised loads, and overloading.
Operating Hazards
Loose Loads
Warns about dangerous loose or unbalanced loads and advises stacking and banding material.
Long and Wide Loads
Highlights the need for more room with long/wide loads and understanding truck load rating.
Rear Swing
Warns about the rear end swing when turning and advises watching for pedestrians.
Low Overhead Clearance
Advises checking overhead clearances to prevent tip-overs or load spills.
Fast Turns and High Loads
Warns that fast turns with raised loads can cause tip-overs.
Right Angle Stacking
Recommends avoiding sharp turns and moving slowly when right angle stacking.
Chain Slack
Explains causes of slack chains and advises lifting the mast if forks are stuck.
Pallets and Skids
Warns against using damaged pallets/skids and advises checking for good condition.
Caution for Electrical Lines
Advises watching electrical lines when moving mast raised and provides safe separation distances.
Lifting Loads
Prohibits standing or passing under lifted loads and using wire rope for lifting.
Side Shift
Warns about load dropping or overturning due to unbalanced weight when using side shift.
Fork Positioner
Advises against operating the fork positioner with a load or fork arm on the ground.
Know Your Truck
General Locations
Diagram identifying major components of the lift truck.
Data/Safety Plate and Decal
Explains truck data, safety plates, and decals for identification and capacity information.
Cab Devices
Overview of ergonomic console box, suspension seat, and electronic monitor system.
Cluster
Details the gauges, lamps, buttons, and LCD display for truck operation status.
Transmission Message Display
Explains the display of speed, driving direction, and error codes during operation.
Switches
Identifies and describes the function of various switches on the switch panel.
Control Device
Explains the operation of levers for lift, tilt, side shift, and fork positioning.
Air Conditioner and Heater
Details the operation and controls for the air conditioner and heater system.
Others
Covers additional components like cigar lighter, 12V socket, handsfree, and remote controller.
Operator Maintenance and Care
Daily Safety Inspection
Covers visual and functional checks required before operating the truck.
Suggestion for New Truck
Guidance for the initial 100 hours of operation to enhance performance and lifespan.
Fuel Safety Practices
Safety guidelines for refueling diesel trucks, emphasizing stopping the engine and keeping distance from flames.
Starting and Operating Procedures
Before Operating the Truck
Ensures operator is trained, authorized, and understands manual before operation.
Check Before Operation
Details the required walk-around checks before starting the engine for safety.
Check Before Starting Engine
Covers checks for fluid leaks, tire pressure, and tire rims before engine startup.
Seat Adjustment
Explains how to adjust the seat for operator comfort and work efficiency.
Starting from a Safe Condition
Ensures the truck is in a safe condition before starting, with proper seating and controls.
General Starting and Operating Tips
Provides advice on starting the engine, checking systems, and avoiding damage.
Starting and Stopping the Engine
Details procedures for starting the engine in normal and cold weather conditions.
Warming-up Operation
Explains the importance of warming up the hydraulic system and engine before work.
Levers and Pedals
Describes the operation of levers and pedals for controlling the truck's movement.
Traveling of the Truck
Covers basic operation, changing direction/speed, turning, and driving precautions.
Operating Safely
General safety guidelines for operating the truck, including watching surroundings and maintaining control.
Load Handling
Provides comprehensive guidance on safely handling loads, including picking up, moving, and stacking.
Shut Down Procedure
Step-by-step instructions for safely shutting down and parking the lift truck.
Storage
Safeguards for storing the truck for extended periods and during storage.
Transport
Precautions for loading and unloading the truck onto a transporter.
Loading and Unloading by Crane
Instructions and safety precautions for hoisting the truck using a crane.
Emergency Starting and Towing
How to Tow a Disabled Truck
Procedures and safety recommendations for towing a disabled lift truck.
How to Use Battery Jumper Cables
Detailed instructions and safety warnings for jump-starting a truck using jumper cables.
Planned Maintenance and Lubrication
Introduction
Overview of planned maintenance importance and scope.
Safe Maintenance Practices
General safety guidelines and procedures for performing maintenance.
Instructions Before Maintenance
Guidance on inspection intervals based on operating conditions and LCD service meter.
Planned Maintenance Intervals
Lists major components and provides a maintenance checklist based on service intervals.
Periodical Replacement of Safety Parts
Table listing safety parts and their recommended replacement intervals.
Emission-Related Components Warranty
Details warranty coverage for emission-related components in USA and Canada.
Service Instruction
Step-by-step procedures for engine oil and filter replacement.
Electrical System
Guidance on wiring, gauges, and safe practices for welding repair.
Air Conditioner and Heater
Instructions for cleaning/replacing filters, using the AC, and seasonal checks.
Replacement and Check
Procedures for battery maintenance, recycling, and safe removal/installation.
Handling Truck in Extremely Hot Places
Precautions for operating the truck in high temperatures, focusing on cooling system.
Cold Weather Operation
Guidance on preparing the truck for low temperatures, including lubrication and battery care.
Recommendation Table for Lubricants
Lists recommended lubricants and fluids based on truck model and ambient temperature.
Fuel and Lubricants
Detailed table specifying fluid types, capacities, and operating temperature ranges.
Specifications
Specification Table
Comprehensive table of technical specifications for various lift truck models.
Specification for Major Components
Detailed specifications for engine, main pump, control valve, steering unit, and power train.
Tightening Torque
Table listing critical fastener sizes and their specified tightening torques.
Troubleshooting
Engine System
Lists common engine symptoms, probable causes, and remedies.
Electrical System
Troubleshooting guide for electrical issues like dimming lamps, starting problems, and heater signals.
Torque Flow System
Troubleshooting guide for torque converter and transmission issues like oil temperature and noise.
Steering System
Troubleshooting for steering wheel drag, unsteadiness, abnormal sounds, and oil flow issues.
Brake System
Troubleshooting guide for insufficient braking force, uneven braking, and brake trailing.
Hydraulic System
Troubleshooting for hydraulic issues like slow fork lifting, abnormal sounds, and high oil temperature.
Mast and Fork
Troubleshooting guide for mast and fork problems like lowering failures and abnormal noises.
Testing and Adjusting
Engine System
Procedures for testing engine ease of starting, idling, and accelerator pedal response.
Drive System
Testing and adjusting procedures for the gear shift lever, pedals, and oil leakage.
Travel System
Inspection and adjustment procedures for tires, hub nuts, rim side ring, axles, and wheels.
Steering System
Procedures for testing steering wheel movement, knuckle, and steering axle camber.
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