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Manuals
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Kohler Manuals
Portable Generator
10RZ
Operation manual
Kohler 10RZ Operation Manual
Industrial generator sets
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Subject
Safety Precautions and Instructions
Introduction
Service Assistance
Section 1. Specifications
Introduction
Generator
Controller
Controller Features
Relay Controller
5-Light Controller
Accessories
Overvoltage Kit (Microprocessor Controller)
Run Relay Kit
Remote Annunciator Kit (Microprocessor Controller)
Audio-Visual (A/V) Alarm (Microprocessor Controller)
Line Circuit Breaker
Remote Emergency Stop Kit (Microprocessor Controller)
Single-Relay Dry Contact Kit (Microprocessor Controller)
Ten-Relay Dry Contact Kit (Microprocessor Controller)
Accessory Connection (Microprocessor Controller)
Section 2. Operation
Prestart Checklist
Exercising the Generator
Microprocessor Controller Operation
5-Light Microprocessor Controller
Microprocessor Controller Features
Start/Stop Procedure
Stopping
Circuit Protection (Microprocessor Controller)
Fault Shutdowns
Controller Resetting Procedure
(Following Fault Shutdown)
Resetting Emergency Stop Switches
Relay Controller Operation
Starting/Stopping Procedure (Relay Controller)
Starting
Stopping
Fault Shutdowns (Relay Controller)
Circuit Protection (Relay Controller)
Voltage Regulator Fuse
Controller Resetting Procedure
Section 3. Scheduled Maintenance
Fuel Regulators
Carburetor Adjustments (Lp/Natural Gas)
LP Liquid Withdrawal Fuel System
Battery
Battery Charging Systems
Checking Electrolyte Level
Cleaning
Checking Specific Gravity
Coolant (Liquid-Cooled Models Only)
Engine Oil
Exterior Preparation
Fuel (Gaseous-Fueled Engines)
Fuel (Gasoline-Fueled Engines)
Generator Service
Lubricate Cylinders
Storage Procedure
Section 4. Troubleshooting
Electronic Governor
General Troubleshooting Chart (Sheet 1 of 2)
General Troubleshooting Chart (Sheet 2 of 2)
Section 5. Generator Reconnection
Voltage Reconnection Procedure
Four-Lead (Single-Phase) Generator Sets
Volt Configurations
100-120/200-240 Volt
12-Lead (Three-Phase) Generator Sets
Reconnection Procedure (Microprocessor Controller Only)
Air Requirements
General
Section 6. Installation
Exhaust Requirements
Fuel System
Electrical Connections
Battery
Accessory Electrical Connections
AC Load Lead Connections
Appendix A. Glossary of Abbreviations
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Section 1. Specifications
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Controller
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General Troubleshooting Chart (Sheet 1 of 2)
Download this manual
Operation Manual
Industrial Generator Sets
Models:
6.5RMY
10-18RY/RZ
Controllers:
Decision-Makert 3, 5-Light
Relay
TP-5631 7/96
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Table of Contents
Troubleshooting
Section 4. Troubleshooting
45
General Troubleshooting Chart (Sheet 2 of 2)
46
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Summarization of Contents
Safety Precautions and Instructions
General Safety Warnings
Covers hazards like accidental starting, battery, fuel, exhaust, noise, electrical, heavy equipment, hot parts, and moving parts.
Important Notices
Important advisories and installation notices for generator set operation.
Introduction
Document Overview and Emission Certification
Introduction to the manual and California emission certification details.
Service Assistance
Contacting Support and Unit Identification
Information on obtaining service and identifying generator set and engine details.
Section 1. Specifications
Introduction and Generator Features
Overview of specifications, generator introduction, and its key features.
Controller Types and Features
Details on Relay and 5-Light Microprocessor controllers, their functionalities, and indicators.
Generator Accessories
Description of various available accessories like kits, alarms, and annunciators.
Controller Connectivity and Terminal Strips
Information on connecting accessories to the controller via terminal strips.
Section 2. Operation
Pre-Operation Checks and Exercising
Checklist for prestart, and procedures for exercising the generator set.
Microprocessor Controller Operation
Guide to operating the microprocessor controller, its features, controls, and start/stop procedures.
Relay Controller Operation
Operating procedures and features for the relay controller, including start/stop.
Circuit Protection and Fault Handling
Explanation of fault shutdowns, circuit protection, and resetting procedures for both controllers.
Section 3. Scheduled Maintenance
Fuel System Maintenance
Maintenance procedures for fuel regulators, carburetors, and LP fuel systems.
Battery and Charging System Care
Maintenance for battery, charging systems, electrolyte level, and specific gravity checks.
Generator Service and Storage Procedures
Guidelines for regular generator service and proper storage procedures.
Section 4. Troubleshooting
General Troubleshooting Guide
A comprehensive chart for diagnosing and resolving common generator set issues.
Section 5. Generator Reconnection
Voltage Reconnection Procedures
Step-by-step guide for reconnecting generator set leads for various voltage configurations.
Section 6. Installation
Installation Overview and Airflow Requirements
General installation guidelines and essential air flow requirements for the generator set.
Exhaust, Fuel, and Electrical Connections
Procedures for installing exhaust, fuel systems, and making electrical connections.
Appendix A. Glossary of Abbreviations
Table of Contents
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