Kohler 10RZ Operation Manual
Kohler 10RZ Operation Manual

Kohler 10RZ Operation Manual

Industrial generator sets
Table of Contents

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Operation Manual
Industrial Generator Sets
Models:
6.5RMY
10-18RY/RZ
Controllers:
Decision-Makert 3, 5-Light
Relay
TP-5631 7/96

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Table of Contents
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Summarization of Contents

Safety Precautions and Instructions
General Safety Warnings
Covers hazards like accidental starting, battery, fuel, exhaust, noise, electrical, heavy equipment, hot parts, and moving parts.
Important Notices
Important advisories and installation notices for generator set operation.
Introduction
Document Overview and Emission Certification
Introduction to the manual and California emission certification details.
Service Assistance
Contacting Support and Unit Identification
Information on obtaining service and identifying generator set and engine details.
Section 1. Specifications
Introduction and Generator Features
Overview of specifications, generator introduction, and its key features.
Controller Types and Features
Details on Relay and 5-Light Microprocessor controllers, their functionalities, and indicators.
Generator Accessories
Description of various available accessories like kits, alarms, and annunciators.
Controller Connectivity and Terminal Strips
Information on connecting accessories to the controller via terminal strips.
Section 2. Operation
Pre-Operation Checks and Exercising
Checklist for prestart, and procedures for exercising the generator set.
Microprocessor Controller Operation
Guide to operating the microprocessor controller, its features, controls, and start/stop procedures.
Relay Controller Operation
Operating procedures and features for the relay controller, including start/stop.
Circuit Protection and Fault Handling
Explanation of fault shutdowns, circuit protection, and resetting procedures for both controllers.
Section 3. Scheduled Maintenance
Fuel System Maintenance
Maintenance procedures for fuel regulators, carburetors, and LP fuel systems.
Battery and Charging System Care
Maintenance for battery, charging systems, electrolyte level, and specific gravity checks.
Generator Service and Storage Procedures
Guidelines for regular generator service and proper storage procedures.
Section 4. Troubleshooting
General Troubleshooting Guide
A comprehensive chart for diagnosing and resolving common generator set issues.
Section 5. Generator Reconnection
Voltage Reconnection Procedures
Step-by-step guide for reconnecting generator set leads for various voltage configurations.
Section 6. Installation
Installation Overview and Airflow Requirements
General installation guidelines and essential air flow requirements for the generator set.
Exhaust, Fuel, and Electrical Connections
Procedures for installing exhaust, fuel systems, and making electrical connections.

Table of Contents