Related Manuals for Sera R 409.2 Series
Summarization of Contents
1. General Information
1.1 General User Guidelines
Provides general user guidelines for operating the sera dosing pump.
1.2 Symbols and Notes Explained
Explains symbols and notes used for danger and information within the manual.
2. Safety Instructions
2.1 Personnel Qualification and Training
Specifies requirements for personnel involved in operation, maintenance, and installation.
2.2 Dangers of Non-Compliance
Highlights risks and consequences of not following safety guidelines.
2.4 Owner and Operator Safety
Provides safety guidelines for owners and operators regarding media and electrical energy.
2.12 Foreseeable Misuse
Details common improper uses that can lead to danger or damage.
3. Transport and Storage
3.2 Pump Transport Instructions
Instructions on how to properly transport the pump using a hoist.
3.3 Storage Conditions
Specifies conditions for optimal storage to maintain product integrity and lifespan.
4. Product Description
4.1 Pump Types and Keys
Introduces pump types and explains the coding system for features.
4.1.1 Type Key Details
Explains the coding system used for identifying pump types and features.
4.3 Fluid Viscosity Requirements
Specifies the viscosity range of fluids suitable for the diaphragm pump.
4.4 Dosing Range Adjustment
Explains how the delivery rate is set and the linear dosing range.
4.6 Pump Components Overview
Lists and illustrates the main components of the diaphragm pump.
4.7 Functional Description Overview
Explains the operational principles and functionality of the diaphragm pump.
4.7.11 Diaphragm Rupture Monitoring
Details the optional device for monitoring diaphragm integrity.
5. Technical Data
5.1 Output Data Specifications
Presents technical data on pump capacity, pressure, and dimensions.
5.2 Motor Data Specifications
Provides technical specifications for the drive motors used in the pumps.
5.3 Pump Dimensions
Provides detailed dimensional drawings and measurements for various pump models.
6. Assembly and Installation
6.1 Overpressure Protection Installation
Explains how to install overpressure protection for the pump system.
6.2 Preventing Medium Backflow
Details methods to prevent backflow in the dosing line.
6.11 Pulsation Damping
Explains the benefits and installation of pulsation dampers.
7. Electrical Connection and Interfaces
7.1 Motor Connection Guide
Details the connection procedures for three-phase and AC motors.
7.4 Motor Protection Measures
Explains the need for motor protective equipment against overload.
8. Operation in Hazardous Areas
8.1 ATEX Identification
Explains how to identify the pump's ATEX rating and zone compliance.
8.2 Hazardous Area Installation
Details installation regulations for pumps used in explosion-hazardous areas.
9. Start-Up Procedures
9.1 Drive Motor Preconditions
Lists preconditions for starting the drive motor, including voltage and frequency.
10. Pump Operation
10.2 Setting Delivery Rate
Explains that the delivery rate is set via stroke length control.
11. Maintenance Guidelines
11.1 Working Materials and Lubricants
Lists necessary working materials and lubricants for maintenance.
11.2 Drive Unit Maintenance
Provides maintenance instructions for the drive motor and oil change.
11.3.2 Diaphragm Replacement
Explains the process for checking and replacing diaphragms at regular intervals.
12. Spare and Wearing Parts
12.1 Wearing Parts Identification
Identifies components considered wearing parts and recommends replacement intervals.
12.2 Spare Parts List
Lists components considered spare parts for the diaphragm pump.
12.3.1 Parts for 0.4e-2.4e Models
Details spare and wearing parts kits for specific diaphragm pump models.
13. Fault Analysis and Correction
Pump Priming and Delivery Issues
Analyzes causes and provides solutions for priming and delivery problems.
Capacity and Pressure Problems
Addresses issues related to pump capacity and delivery pressure.
Diaphragm Rupture Faults
Analyzes diaphragm rupture faults and replacement procedures.
14. Shut-Down Procedure
14.1 Dismantling and Transport Prep
Provides steps for safely dismantling and preparing the pump for transport.
15. Product Disposal
15.2 Complete Disposal Guidelines
Outlines guidelines for the proper disposal of lubricants and pump materials.
16. Clearance Certificate
16.1 Inspection and Repair Requirements
States requirements for inspection and repair, including the clearance certificate.
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