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Vertiv Manuals
Air Conditioner
Liebert CR025
User manual
Vertiv Liebert CR025 User Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Chapter 1: Introduction
Product Introduction
Model Nomenclature
Product Appearance
Main Components
EC Compressor
Evaporator
Electronic Expansion Valve (EEV)
Electrode Humidifier
EC Fan
Electrical Heater
Sight Glass
Filter Dryer
Display Screen
Remote Monitoring Software
Options
Air Pressure Difference Switch
Water Leakage Detection Kit
Remote Temperature Sensor Kit
Monitoring Card
Dual Power Module
Chapter 2: Installation
Equipment Room Consideration
Installation Space Requirements
Maintenance Space Requirements for Liebert CRV4
Environmental Requirements
Operating Environment
Storage Environment
Refrigerant Charging Requirement
Transportation, Unpacking and Inspection
Transportation and Movement
Unpacking
Inspection
Chapter 3: Mechanical Installation
System Arrangement During Installation
General Arrangement
System Installation Mode
Mechanical Parameters
Base Plate Piping Location and Dimensions
Top Plate Piping Locations & Dimensions
Location of Front Air Outlets
Installation of the Indoor Unit
Leveling the Cabinet
Removing the Leveling Feet and Fastening
Assembly of the Cabinet Parts
Unit Piping Installation
Removing Filter Net
Connecting the Condensate Water Drainage Piping of the Indoor Unit
Electrode Humidifier Water Inlet Piping Connection
Connection of the Copper Piping between the Indoor and Outdoor Units
Installing Long Piping Kit (for Site Installation)
Check Valve Installation
Installing the Solenoid Valve
Charging Refrigerant and Adding Lubricant Oil
Charging Refrigerant
Adding Lubricant Oil
Removing Transportation Fastener and Vibration Absorber
Sealing the Holes of the Top Plate of the Cabinet
Checklist for Completed Mechanical Installation
Chapter 4: Electrical Installation
Task Introduction and Notes
Cables to Connect On-Site
Installation Notes
Liebert CRV4 Cable Connection of Indoor Unit
Electrical Port Location of the Indoor Unit
Connecting the Power Cable of the Indoor Unit
Connecting the Control Cables
Water-Under-Floor Sensor
SIC Card
Rack Temperature Sensor
Remote Shutdown
Control Signals of the Outdoor Unit
External General Alarm
Connecting the Solenoid Valve of the Long Piping Kit- (Optional for Site Installation)
Teamwork Control
Electrical Installation Checklist
Chapter 5: Start-Up Commissioning
Location of Mcbs
Power-On Commissioning
Preparation before Commissioning
Commissioning Procedures
Inspection after Commissioning
Chapter 6: Micro-Controller (Color Screen)
Features
Appearance
Control Screen
Main Screen
Main Interface Control Mode
Password Interface
Menu Structure
Main Menu
Run Information
Alarm Information
Temperature and Humidity
Parameter Setting
Graph
About
Chapter 7: Micro-Controller (Text-Screen)
Features
Appearance
Graphic Color Screen
Control Buttons
Function Description
Operational Examples
Control Screen
Startup Screen
Main Screen
Password Interface
Menu Structure
Main Menu
Run Information
Alarm Information
Temperature & Humidity Settings
Parameter Settings
Alarm Set
Humidifier Set
Teamwork Set
ESP Set
Display Set
Password Set
Help
Chapter 8: System Operation and Maintenance
Routine Maintenance & Inspection Items (Monthly)
Routine Maintenance and Inspection (Semi-Annually)
Self-Diagnosing Functions
Maintenance of Electrical Control Utilities
Maintenance of Electrical Parts
Maintenance of Control System
Water-Leak-Detector
Air Filter Maintenance
Fan Kit Maintenance
General Maintenance for the Electrode Humidifier
Operating Guidelines for the Electrode Humidifier
Replacing Humidifier
Electrical Heater Maintenance
Refrigerating System Maintenance
Suction Pressure
Discharge Pressure
Electronic Expansion Valve (EEV)
Air-Cooled Condenser
Compressor
Drainage System Maintenance
Chapter 9: Troubleshooting
Troubleshooting of the Fan
Troubleshooting of the Heating System
Troubleshooting of Compressor and Cooling System
Appendix I: Circuit Diagram of Model CR025, CR035 and CR045
Appendix II: Display Menu Structure of the Screens
Appendix III: Alarm Menu Control Table
Appendix IV: Routine Maintenance Inspection Items
(Monthly)
Appendix V: Routine Maintenance Inspection Items
(Semi-Annually)
Appendix VI: Table Names and Content of Harmful
Substances in Products
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Liebert® CRV4 Series
Precision Air Conditioning
User Manual
Table of
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Troubleshooting
Chapter 9: Troubleshooting
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Troubleshooting of the Heating System
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Summarization of Contents
Chapter 1: Introduction
1.1. Product Introduction
Overview of the Liebert CRV4 series air conditioners and their target applications.
1.2. Model Nomenclature
Explanation of the twenty-five-digit model definition for the CRV4 series.
1.3. Product Appearance
Visual representation of various Liebert CRV4 series models.
1.4. Main Components
Detailed list and description of the key components within the indoor unit.
1.5. Options
Lists optional features available for the Liebert CRV4 series.
Chapter 2: Installation
2.1. Equipment Room Consideration
Requirements for the data center environment for optimal operation.
2.2. Installation Space Requirements
Guidance on positioning the unit with server cabinets for airflow.
2.3. Environmental Requirements
Specifies operating and storage conditions for the unit.
2.4. Refrigerant Charging Requirement
Specifies the need for R410A refrigerant and its charging details.
2.5. Transportation, Unpacking and Inspection
Procedures for safely moving, unpacking, and inspecting the unit.
Chapter 3: Mechanical Installation
3.1. System Arrangement during Installation
Details the system arrangement and refrigeration diagram.
3.2. Installation of the Indoor Unit
Step-by-step instructions for installing the indoor unit.
3.3. Unit Piping Installation
Details the process of connecting various pipes for the unit.
3.4. Charging Refrigerant and Adding Lubricant Oil
Procedures for charging refrigerant and adding lubricant oil.
Chapter 4: Electrical Installation
4.1. Task Introduction and Notes
Introduction to electrical installation tasks and important notes.
4.2. Liebert CRV4 Cable Connection of Indoor Unit
Procedures for connecting cables to the indoor unit.
4.3. Electrical Installation Checklist
Checklist for confirming successful electrical installation.
Chapter 5: Start-up Commissioning
5.1. Location Of MCBs
Identifies the location of Miniature Circuit Breakers (MCBs) on the unit.
5.2. Power-On Commissioning
Procedures for powering on and commissioning the unit.
5.3. Inspection After Commissioning
Final checks and confirmations after commissioning is complete.
Chapter 6: Micro-Controller (Color Screen)
6.1. Features
Lists the key features of the color screen micro-controller.
6.2. Appearance
Describes the physical appearance of the 7-inch HMI color display.
6.3. Control Screen
Details the various screens and interfaces of the color controller.
6.4. Menu Structure
Overview of the controller's menu hierarchy and navigation.
6.5. Alarm Information
Information regarding unit alarms and historical records.
Chapter 7: Micro-Controller (Text-screen)
7.1. Features
Lists the features of the text-based micro-controller.
7.2. Appearance
Describes the physical appearance of the text-based controller panel.
7.3. Graphic Color Screen
Explains the display layout and icons of the text screen.
7.4. Control Buttons
Details the functions of the five control buttons.
7.5. Control Screen
Describes the startup and main screens of the text controller.
7.6. Menu Structure
Overview of the text-based controller's menu navigation.
Chapter 8: System Operation and Maintenance
8.1. Routine Maintenance & Inspection Items (Monthly)
Checklist for monthly checks to ensure proper functionality and detect wear.
8.2. Routine Maintenance and Inspection (Semi-annually)
Checklist for semi-annual checks of components and wear-and-tear.
8.4. Maintenance of Electrical Control Utilities
Covers maintenance procedures for electrical parts and systems.
8.5. Air Filter Maintenance
Instructions for checking and replacing air filters based on condition.
8.6. Fan Kit Maintenance
Procedures for checking fan motor status, impeller, and replacement.
8.7. General Maintenance for the Electrode Humidifier
Routine maintenance for units equipped with humidifiers.
8.8. Electrical Heater Maintenance
Periodic monitoring and maintenance of the electrical heater.
8.9. Refrigerating System Maintenance
Instructions for maintaining the refrigeration system components.
8.10. Drainage System Maintenance
Procedures for inspecting and cleaning the water tray and filter.
Chapter 9: Troubleshooting
9.1. Troubleshooting of the Fan
Identifies possible causes and items to check for fan startup issues.
9.2. Troubleshooting of the Heating System
Addresses issues with the heating system not starting or being ineffective.
9.3. Troubleshooting of Compressor and Cooling System
Covers common issues with compressor startup and cooling system performance.
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