Trox BVD Series Installation And Operation Manual

Trox BVD Series Installation And Operation Manual

Centrifugal roof fans

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Summarization of Contents

General
About this manual
Information on the purpose and use of the manual for safe and efficient operation.
Explanation
Details on safety symbols and signal words used to indicate potential hazards.
Limitation of liability
Manufacturer's disclaimer regarding damages from non-compliance or misuse.
Copyright
Copyright notice protecting the manual's content.
Replacement parts
Guidance on using original replacement parts to ensure safety.
Liability for defects
Information on provisions for liability for defects.
Customer service
Contact information and services offered by customer support.
Safety
System owner's responsibility
Defines the system owner's obligations for safe operation and compliance.
Personnel requirements
Specifies qualifications needed for personnel handling the unit.
Qualifications
Details required qualifications for personnel working with the unit.
Unauthorised persons
Safety measures to keep unauthorised persons away from the work area.
Correct use
Defines the intended use of the unit and risks of incorrect use.
Explosion protection
Information on ATEX directives and equipment for potentially explosive atmospheres.
Temperature class
Overview of temperature classes for permissible surface temperatures.
Personal protective equipment
Specifies the required personal protective equipment for safety.
Specific hazards
Highlights specific dangers associated with the unit's operation.
Electric current
Safety warnings and procedures related to electric current hazards.
Noise
Warning about potential hearing damage from noise levels.
Vibrations
Warning regarding risks of injury due to strong vibrations.
Safeguards
Ensuring the functionality and integrity of safety devices.
Suspended loads
Safety instructions for handling suspended loads to prevent injury or death.
Falling materials
Warning about risks of injury from falling or ejected materials.
Behaviour in the event of hazardous situations or accidents
Procedures for preventative measures and actions during accidents.
Preventative measures
Proactive steps to prepare for potential accidents or fires.
Measures in the event of accidents
Actions to take immediately when an accident occurs.
Labelling
Information on safety and warning signs found in the work area.
Technical data
Design versions
Details on different construction styles and their adjustments.
Type codes for roof fans
Explanation of the product designation system.
Additional labelling
Information on temperature classifications for smoke exhaust fans.
Series
Overview of different fan series available.
Type DRH-Minivent/DRH
Technical description and diagrams for DRH-Minivent/DRH fans.
Type DRV-Minivent/DRV
Technical description and diagrams for DRV-Minivent/DRV fans.
Type DRVF
Technical description and diagrams for DRVF fans.
Type DRVF-H
Technical description and diagrams for DRVF-H fans.
BVD
Overview of BVD fan types.
BVD F400
Technical description and diagrams for BVD F400 fans.
BVD F600
Technical description and diagrams for BVD F600 fans.
Connection values
Information on electrical connection values for the fans.
Noise emission values
Details on characteristic noise values for the fans.
Operating conditions
Specifies operating conditions for different fan types.
Information on setting up fans that are installed outdoors
Guidance for installing fans in outdoor environments.
Operating modes
Describes different operating modes of the fans.
S1 continuous operation
Details on the S1 continuous operation mode.
S9 speed-controlled operation
Information on speed-controlled operation of fans.
General
General notes on adjusting operating points for speed-controlled fans.
Speed control, special provisions
Special provisions and considerations for speed control.
General notes
General notes regarding electrical installation and EMC compliance.
Smoke extract
Information on smoke extract operation and requirements.
Rating plate
Details on the fan's rating plate information.
Parts and function
Overview
General overview of the roof fan's structure and components.
Brief description
A brief description of the fan's operating principle.
Description of the sub-assembly
Detailed description of the fan's sub-assemblies.
Casing
Description of the fan's casing material.
Impeller
Description of the fan's impeller construction.
Fixing
Information on how the fan is mounted.
Actuator
Description of actuators used with the fan.
Electric motor
Details on the electric motors used and their characteristics.
Isolator
Description and function of the isolator.
Additional equipment for roof fans
Information on additional equipment available for roof fans.
Dual base plate
Description of the dual base plate option.
Flexible connector
Description of the flexible connector unit.
Tilting frame
Description of the tilting frame for fan installation.
SDS sound attenuating base
Description of the SDS sound attenuating base.
SDV sound attenuating hood
Description of the SDV sound attenuating hood.
SDH sound attenuating hood
Description of the SDH sound attenuating hood.
Contact cover grille
Description of the optional contact cover grille.
Self-powered shut-off damper
Description of the self-powered shut-off damper.
VD fan diagnostic system
Information on the VD fan diagnostic system.
Volume flow rate measuring unit VME
Description of the VME unit for measuring flow rate.
Transport, packaging and storage
Safety notes regarding transport
Safety instructions for transporting the unit.
Suspended loads
Safety warnings regarding danger of death due to suspended loads.
Improper transport equipment
Warning about property damage due to improper transport.
Checking delivered goods
Procedure for checking delivered goods for damage.
Transport damage
Steps to follow if transport damage is detected.
Packaging
Information on packaging materials and their purpose.
Symbols on the packaging
Explanation of symbols used on packaging.
Handling packaging materials
Guidance on proper disposal of packaging materials.
Factory settings
Information on factory settings and transport procedures.
Transport
Instructions for transporting the fan unit.
Lashing points
Details on lashing points for securing the fan during transport.
Transporting packages with a crane
Procedure for transporting packages using a crane.
Storing packages
Guidelines for storing packages to maintain their condition.
Transporting pallets with a crane
Instructions for transporting pallets with a crane.
Transporting pallets with a forklift
Instructions for transporting pallets with a forklift.
Installation and commissioning
Safety
General safety instructions for installation and commissioning.
Personnel
Requirements for personnel performing installation and commissioning.
Personal protective equipment
Mandatory protective equipment for installation work.
Electrical system
Safety precautions related to electrical systems during installation.
Explosion protection
Safety measures for explosion protection during installation.
Smoke extract
Specific requirements for smoke extract fan installation.
Installation
General guidelines for the installation process.
Assembly of the fan
Step-by-step instructions for assembling the fan.
Personnel
Personnel required for fan assembly.
Preparations
Checks and preparations before starting fan assembly.
Assembly of the centrifugal roof fans
Specific steps for assembling centrifugal roof fans.
Ventilation fan types: DRV/DRH/DRVF/DRVF-H
Installation notes for specific ventilation fan types.
Smoke exhaust fan type BVD
Installation notes for BVD smoke exhaust fans.
Assembly of the flexible connector
Instructions for assembling the flexible connector.
Foreign matter
Safety warning regarding foreign matter penetration.
Commissioning
Procedures for commissioning the fan unit.
System with inductor/return smoke control dampers
Commissioning considerations for systems with specific dampers.
Multiple fan operation
Notes on commissioning when using multiple fans.
Explosion-proof fans
Specific commissioning requirements for explosion-proof fans.
Correct initial commissioning
Guidance for performing the initial commissioning correctly.
Operation
Safety
Safety precautions to prevent injury during operation.
Operation as an individual unit
Instructions for operating the fan as a standalone unit.
Operation in a plant system
How the fan operates when integrated into a plant system.
Stopping in an emergency
Procedures for stopping the fan in emergency situations.
Stopping in an emergency
Step-by-step guide for emergency shutdown procedures.
Faults
Safety
Safety instructions for troubleshooting and fault rectification.
Personnel
Personnel qualifications required for fault rectification.
Electrical system
Safety warnings for electrical faults.
Securing the unit against being switched on accidentally
Procedure to prevent accidental reactivation during troubleshooting.
Explosion protection
Safety precautions for troubleshooting in explosion-risk areas.
List of faults
A table listing common faults, their causes, remedies, and personnel.
Commissioning once a fault has been rectified
Steps for recommissioning after a fault has been fixed.
Maintenance
Personnel requirements
Specifies personnel qualifications for maintenance tasks.
Qualifications
Details the required qualifications for maintenance personnel.
Safety
Safety instructions for performing maintenance work.
Personnel
Requirements for personnel carrying out maintenance.
Personal protective equipment
Essential protective equipment for all maintenance work.
Electrical system
Safety warnings regarding electrical systems during maintenance.
Securing the unit against being switched on accidentally
Procedure to prevent accidental reactivation during maintenance.
Explosion protection
Safety measures for maintenance in explosion-risk areas.
Maintenance
Overview of maintenance jobs for efficient operation.
Use of monitoring systems
Simplifying maintenance using monitoring systems.
TROX X-FANS VD fan diagnostic system
Using the VD system for fan status monitoring.
Bearing status monitoring systems
Using systems for monitoring bearing condition.
Maintenance
Further maintenance tasks and information.
Lubrication
Information on lubrication of bearings.
Replacing the motor bearings
Procedure for replacing motor bearings.
Repair
General information on repair procedures.
Replacing the impeller and electric motor
Instructions for replacing the impeller and motor.
Measures following maintenance work
Steps to take after completing maintenance work.
Decommissioning
Safety
Safety instructions for decommissioning and disassembly.
Personnel
Requirements for personnel performing decommissioning.
Electrical system
Safety warnings for electrical components during decommissioning.
Disassembly
Procedure for safely disassembling the unit.
Disposal
Guidelines for environmentally friendly disposal of components.
Commissioning report
Rating plate data
Section for recording data from the fan's rating plate.
Operating conditions
Section for documenting operating conditions.
Checklist
Pre-commissioning checklist for system verification.
Notes
A section for additional notes related to commissioning.
Maintenance report
Measurements to be performed
Variables and units for maintenance measurements.
Checklist
Checklist for performing maintenance tasks.
Notes
A section for additional notes related to maintenance.
Maintenance report checklist
Checklist for routine maintenance tasks by category.
To be carried out every six months by instructed personnel
Semi-annual maintenance tasks for instructed personnel.
To be performed annually by instructed personnel
Annual maintenance tasks for instructed personnel.
To be performed every 3 years by specialist personnel
Triennial maintenance tasks for specialist personnel.
Tables
Table of screw tightening torques
Provides screw tightening torque values based on size and strength.
Table of permissible vibration velocities
Lists permissible vibration velocities for different operating states.
Table of the fan rating groups
Categorizes fans based on application and drive capacity.
Table of impeller gaps for roof fans
Details impeller gaps and immersion depths for various fan sizes.
Installation manuals
DRH - installation manual for replacing the motor
Step-by-step guide for replacing the motor in DRH fans.
DRV - installation manual for replacing the motor
Step-by-step guide for replacing the motor in DRV fans.
DRVF/DRVF-H – installation manual for replacing the motor
Instructions for replacing the motor in DRVF/DRVF-H fans.
BVD - installation manual for replacing the motor
Step-by-step guide for replacing the motor in BVD fans.

Table of Contents