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LeeBoy Manuals
Farm Equipment
L300
Operation, service and parts manual
LeeBoy L300 Operation, Service And Parts Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Safety
Safety Precautions
Machine Precautions
Hot Material Precautions
Storage Precautions
Starting and Stopping Precautions
Parking Precautions
Refueling Precautions
Operating Precautions
Maintenance Precautions
Battery Precautions (Option)
Safety Decals
Safety Decal Locations
Safety Decals Care
Information and Specifications
Two Year Limited Warranty
Information and Specifications
Contact Information
Specification Charts
L300 Specifications
L600 Specifications
Torque Specifications
Standard Inch Fasteners
Metric Fasteners
Hydraulic Fittings
Determining Proper Torque
Components
Components
Components Overview
Engine
Burner System
Circulating System
Spray Wand
Spray Bar Option
Other Options
Machine Overview
Valve Controls
Burner Controls
LPG Propane Gas System
Diesel Burner System
Configurations
Operation
General Information
Receiving the Machine
Initial and Daily Inspection
Operation
Starting the Engine
Gas Engine
Diesel Engine (Option)
Material Considerations
Valve Controls Overview
Loading the Tank
Heating the Material
Asphalt Temperature Guide
LPG Burner
Diesel Burner (Option)
Circulating the Material
Spraying the Material
Spray Wand
Spray Bar (Option)
Cleaning the System
Reverse Suction
Back Flush
Towing to Job Sites
Options
In-Cab Control
Overnight Emulsion Heater
Hatz Diesel Engine
Electric Start
Surge Brakes
Insulated Tank
Magnetic Cup Holder
Spray Bar
Wheel Chocks
Maintenance
Maintenance
Maintenance Schedule
Routine Maintenance
Preparing for Maintenance
10-Hour or Daily Routine Maintenance
50-Hour (Initial) or Weekly Routine Maintenance
100-Hour or Monthly Routine Maintenance
250-Hour or Quarterly Routine Maintenance
500-Hour or Semi-Annual Routine Maintenance
1000-Hour or Annual Routine Maintenance
Engine Maintenance
Check Engine Oil Level
Change Oil (Gas Engine)
Change Oil and Filter (Diesel Engine)
Change Air Filter
Spark Plug
Fuel System
Fuel Sediment Cup (Gas Engine)
Fuel Filter (Diesel Engine)
Burner System
Electrical
Battery (Option)
Dielectric Grease
Chassis (Trailer)
Wheels and Tires
Change Tire
Brake Adjustment
Lubricate Wheel Hub
Welding on Machine
Schematics
Main Harness Assembly - L300 Tack Tank
Main Harness Assembly - L600 Tack Tank
OPTION - Valve Switch Actuator Harness
OPTION - Actuator Valve Control Switch Harness
OPTION - Actuator Power Harness
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
Quick Reference Guide
Illustrated Parts List
Component Layout
Contents Gauge Details
Exhaust Details
Axle Assembly - L300
Axle Assembly - L600
Flush Tank System
Plumbing - Selector/Operation Valve
Plumbing - Liquid Asphalt/Flush Valve
Plumbing - Drain Valve/Miscellaneous
Hose Assemblies
Spray Wand Group
Engines - Gas
Engines - Diesel
Engines - Cover/Mount
LP Burner Group
OPTION - Diesel Burner Group (1 of 3)
OPTION - Diesel Burner Group (2 of 3)
OPTION - Diesel Burner Group
OPTION - Diesel Burner Group (1 of 3)
OPTION - Diesel Burner Group (2 of 3)
OPTION - Diesel Burner Group
OPTION - Spray Bar
OPTION - In-Cab Control (1 of 2)
OPTION - In-Cab Control (2 of 2)
OPTION - Insulated Tanks
Alphabetical Parts Index
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Spray Wand
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Valve Controls Overview
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Operations, Service, and Parts Manual
L300 and L600 Tack Distributors
Manual No. 1022426-01
This manual applies to Serial Number
217591 (L300) and 251179 (L600)
and above.
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Summarization of Contents
Legal Notices
Disclaimer
Contains disclaimer about information accuracy and potential changes to manual content.
Title 40, Code of Federal Regulations (CFR) 1068
Details EPA emission requirements and penalties for noncompliance with regulations.
California Proposition 65 Warning
Warns about cancer and reproductive harm from diesel exhaust and lead compounds.
2020 LeeBoy
States copyright and usage restrictions for the manual content.
Introduction
Section 1 - Safety
Provides general and specific safety guidelines and label locations.
Section 2 - Information and Specifications
Contains warranty, contact, machine specifications, and dimensions.
Section 3 - Component Location
Overviews major component locations and their functions.
Section 4 - Operation
Instructions for safe operation and information for optional equipment.
Section 5 - Maintenance
Details routine maintenance, adjustments, replacement, and troubleshooting.
Section 6 - Schematics
Contains electrical and hydraulic schematics for product functionality.
Section 7 - Illustrated Parts List (IPL)
Lists part numbers and illustrations for serviceable components.
Section 1 SAFETY
Safety Precautions
Lists general and specific safety guidelines for safe operation and maintenance.
Machine Precautions
Covers precautions related to machine operation and handling.
Hot Material Precautions
Details safety measures when working with hot asphalt or materials.
Storage Precautions
Provides guidelines for safely storing the distributor unit.
Starting and Stopping Precautions
Outlines safety procedures for starting and stopping the engine.
Parking Precautions
Instructions on how to safely park the distributor unit.
Refueling Precautions
Safety steps to follow when refueling the machine.
Operating Precautions
General safety guidelines for operating the tack distributor.
Maintenance Precautions
Safety measures to take before and during maintenance procedures.
Battery Precautions (Option)
Safety guidelines for handling the optional battery system.
Safety Decals
Information on safety decal locations and importance.
Safety Decal Locations
Illustrates where safety decals are placed on the machine.
Safety Decals Care
Guidance on maintaining the legibility and condition of safety decals.
Safety
DANGER
Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates a situation that can cause damage to equipment or improper operation.
NOTE
Indicates a procedure or practice to be followed for intended function.
SAFETY PRECAUTIONS
DANGER
Highlights DANGER level hazards like Power Lines and Electrocution.
CAUTION
Highlights CAUTION level hazards like Pre-Operation, Poor Lighting, and Tool Hazards.
Suffocation Hazard
Discusses carbon monoxide poisoning from improper ventilation.
Exhaust Hazard
Addresses hazards related to engine exhaust and carbon monoxide.
Safety
WARNING
Covers WARNING level hazards like Crush, Modification, Exposure, Explosion.
Fire and Explosion Hazard
Details hazards related to flammable fuel and potential fires or explosions.
Fire Hazard
Discusses general fire risks and the need for fire extinguishers.
Entanglement/Sever Hazard
Warns about hazards from moving parts and entanglement risks.
Safety
Alcohol and Drug Hazard
Prohibits operating the machine under the influence of alcohol or drugs.
Flying Object Hazard
Advises eye protection when cleaning with compressed air or water.
Burn Hazard
Warns about hot machine surfaces and handling hot components.
NOTICE
Covers part replacement, torque, hazardous material disposal, and alert indicators.
MACHINE PRECAUTIONS
Hot Material Precautions
Specific precautions for handling hot asphalt and materials.
Storage Precautions
Guidelines for safe storage of the distributor.
Starting and Stopping Precautions
Safety procedures for engine start-up and shutdown.
Parking Precautions
Safe parking procedures for the distributor.
Refueling Precautions
Safety measures during refueling.
Operating Precautions
General operational safety rules.
Safety
Maintenance Precautions
Safety guidelines to follow before and during maintenance.
Battery Precautions (Option)
Safety measures for handling the optional battery.
SAFETY DECALS
Safety Decal Locations
Illustrates where safety decals are placed on the machine.
Safety Decals Care
Decal Application
Step-by-step guide for applying safety decals correctly.
Section 2 INFORMATION AND SPECIFICATIONS
Information and Specifications
General overview of specifications and information provided.
Two Year Limited Warranty
Details the terms and conditions of the two-year limited warranty.
Contact Information
Provides contact details for support and service inquiries.
Specification Charts
Presents detailed specification tables for the machines.
L300 Specifications
Lists specific technical specifications for the L300 model.
L600 Specifications
Lists specific technical specifications for the L600 model.
Torque Specifications
Provides torque values for fasteners and fittings.
Standard Inch Fasteners
Torque specifications for standard inch fasteners.
Metric Fasteners
Torque specifications for metric fasteners.
Hydraulic Fittings
Torque specifications for hydraulic fittings.
Determining Proper Torque
Explains methods for determining correct torque settings.
Information and Specifications
Limited Warranty
Details LeeBoy's warranty responsibilities for manufacturing defects.
Terms and Conditions
Outlines warranty coverage period, transferability, and service requirements.
Exclusions and Limitations
Lists conditions that void the warranty or are not covered.
Exclusion of Other Warranties/Limitation of Liability
Disclaims implied warranties and limits liability for damages.
CONTACT INFORMATION
RECORD OF OWNERSHIP
Section to record owner and dealer information for service and parts.
NAMEPLATE
Explains the purpose of the machine's nameplate and serial number tag.
L300 Specifications
Table 2-1. L300 Trailer-Mounted Machine Dimensions
Provides dimensional data for the L300 trailer-mounted unit.
Table 2-2. L300 Engine Specifications
Lists engine options and specifications for the L300 model.
Information and Specifications
Table 2-3. L300 Fuel and Lubricant Specifications
Details fuel and lubricant requirements for L300 engines.
Table 2-4. L300 System Capacity Specifications
Lists system capacities for the L300, like oil and fuel.
Table 2-6. L300 Tack Tank Specifications
Provides specifications for the L300's asphalt tank and related components.
Table 2-7. L300 Optional Equipment Specifications
Lists specifications for optional equipment available for the L300.
L600 Specifications
Table 2-8. L600 Trailer-Mounted Machine Dimensions
Provides dimensional data for the L600 trailer-mounted unit.
Table 2-9. L600 Engine Specifications
Lists engine options and specifications for the L600 model.
Information and Specifications
Table 2-10. L600 Fuel and Lubricant Specifications
Details fuel and lubricant requirements for L600 engines.
Table 2-11. L600 System Capacity Specifications
Lists system capacities for the L600, like oil and fuel.
Table 2-12. L600 Tack Tank Specifications
Provides specifications for the L600's asphalt tank and related components.
Table 2-13. L600 Optional Equipment Specifications
Lists specifications for optional equipment available for the L600.
TORQUE SPECIFICATIONS
Table 2-14. Torque Specifications For Standard Inch Fasteners
Lists torque values for standard inch fasteners based on grade and condition.
Information and Specifications
Metric Fasteners
Provides torque specifications for metric fasteners by class and condition.
Hydraulic Fittings
Details torque specifications for tightening flare-type tube fittings.
Determining Proper Torque
Figure 2-2. Torque Wrench - Crowfoot
Illustration showing torque wrench usage with a crowfoot adapter.
Figure 2-3. Measurements Needed
Diagram illustrating measurements needed for torque calculations.
LEGEND
Defines the variables used in torque calculation equations.
Equations
Presents formulas for calculating torque settings with a crowfoot.
Information and Specifications
Table 2-17. Torque Specifications For US Style Coupling Terminations
Torque values for various US style coupling terminations.
Table 2-18. Torque Specifications for DIN 24, DIN 60, and Inverted Cone Style Coupling Terminations
Torque specs for DIN and inverted cone coupling terminations.
Table 2-19. Torque Specifications for 4-Bolt Flange Connections
Torque values for 4-bolt flange connections.
Information and Specifications
Table 2-20. Torque Specifications for NPTF Dry Seal Pipe Threads
Torque specifications for NPTF dry seal pipe threads.
Table 2-21. Torque Specifications for BSP 30° Inverted Cone and JIS Coupling Terminations
Torque specs for BSP 30° inverted cone and JIS coupling terminations.
Section 3 COMPONENTS
Components
General listing of components covered in this section.
Components Overview
Provides a general overview of the tack distributor's design and features.
Engine
Details the gas and optional diesel engines used in the distributors.
Burner System
Explains how the burner system heats the asphalt material.
Circulating System
Describes the system for circulating tack material.
Spray Wand
Details the hand-held spray wand and its features.
Spray Bar Option
Describes the optional spray bar for wider coverage.
Other Options
Lists other optional components available for the distributors.
Machine Overview
Provides a visual overview of the machine with numbered components.
Valve Controls
Details the various valve controls and their functions.
Burner Controls
Explains the controls for the LPG propane and diesel burner systems.
LPG Propane Gas System
Describes the components and operation of the LPG system.
Diesel Burner System
Details the diesel burner system and its control box.
Configurations
Shows available configurations for L300 and L600 models.
COMPONENTS OVERVIEW
Engine
Describes the standard Honda and optional Hatz diesel engines.
Burner System
Explains the burner system's function in heating asphalt.
MACHINE OVERVIEW
Figure 3-1. Machine Overview
Illustrates the machine with numbered components and their functions.
VALVE CONTROLS
Figure 3-2. Tack Distributor Valve Controls Overview
Diagram showing valve controls and their locations.
Components
Figure 3-3. Machine Overview
Details control names and functions for various levers and valves.
BURNER CONTROLS
LPG Propane Gas System
Explains the LPG system controls and components.
Figure 3-4. LPG Burner Controls
Diagram labeling LPG burner control components.
Diesel Burner System
Figure 3-5. Diesel Burner Control Box
Shows the control box for the diesel burner system.
CONFIGURATIONS
Section 4 OPERATION
Operation
General introduction to operating the distributor unit.
General Information
Describes the tack distributor's purpose and basic system components.
Receiving the Machine
Instructions for inspecting the machine upon receipt for any transport damage.
Initial and Daily Inspection
Essential pre-operation inspection checklist for optimal performance.
Starting The Engine
Procedures for starting the gas and optional diesel engines.
Gas Engine
Specific instructions for starting the gas engine.
Diesel Engine (Option)
Specific instructions for starting the diesel engine.
Material Considerations
Guidelines on selecting and handling asphalt materials.
Valve Controls Overview
Explanation of valve controls and their functions in different modes.
Loading the Tank
Step-by-step process for loading asphalt material into the tank.
Heating the Material
Procedures and considerations for heating asphalt to the correct temperature.
Asphalt Temperature Guide
Table providing recommended temperatures for various asphalt grades.
LPG Burner
Instructions for operating the LPG burner system.
Diesel Burner (Option)
Instructions for operating the optional diesel burner system.
Circulating The material
Process for circulating material to maintain temperature and consistency.
Spraying the Material
Steps for spraying asphalt material using the wand or spray bar.
Spray Wand
Detailed instructions for using the hand spray wand.
Spray Bar (Option)
Instructions for operating the optional spray bar.
Cleaning the System
Procedures for cleaning the distributor system to prevent clogging.
Reverse Suction
Procedure to pull material back into the tank after use.
Back Flush
Procedure for flushing the system with solvent to remove residue.
Towing to Job Sites
Guidelines and procedures for safely towing the distributor.
Options
Lists and describes various optional features available.
In-Cab Control
Details the optional in-cab control for spray bar operation.
Overnight Emulsion Heater
Describes the optional heater for maintaining emulsion temperature.
Hatz Diesel Engine
Information on the optional Hatz diesel engine.
Operation
Electric Start
Information on the electric start option for engines.
Surge Brakes
Details the surge brakes option for improved trailer braking.
Insulated Tank
Describes the benefits of an insulated asphalt tank.
GENERAL INFORMATION
RECEIVING THE MACHINE
Instructions for inspecting the machine upon arrival.
Initial and Daily Inspection
Essential pre-operation inspection checklist.
Table 4-1. Initial and Daily Inspection
Table listing inspection items and procedures.
STARTING THE ENGINE
Figure 4-1. Honda Engine Controls
Diagram labeling the controls on the Honda engine.
Gas Engine
Figure 4-2. Flush Valve
Illustration of the flush valve operation.
Figure 4-3. Honda Electric Start Option
Diagram of the electric start system for the Honda engine.
Electric Start Gas Engine Option
Step-by-step guide for starting the gas engine with electric start.
Stopping the Gas Engine
Diesel Engine (Option)
Figure 4-4. Diesel Engine Controls
Diagram labeling diesel engine controls.
MATERIAL CONSIDERATIONS
Figure 4-5. Diesel Engine Electric Starter
Diagram of the diesel engine electric starter controls.
Electric Start Diesel Engine Option
Instructions for starting the diesel engine using electric start.
Stopping the Diesel Engine
Procedures for safely stopping the diesel engine.
Operation
Handling Emulsified Asphalt
Guidance on selecting and handling emulsified asphalt types.
Storing Emulsified Asphalt
Recommendations for storing emulsified asphalt to maintain quality.
VALVE CONTROLS OVERVIEW
Figure 4-6. Tack Distributor Valve Controls Overview
Diagram showing valve locations and functions for distributor operation.
LOADING THE TANK
Figure 4-7. Manhole Hatch for Loading Material
Illustration of the manhole hatch used for loading the tank.
HEATING THE MATERIAL
Figure 4-8. Manhole Hatch
Shows the manhole hatch and its latches.
Operation
Asphalt Temperature Guide
Table listing recommended temperatures for various asphalt grades.
Table 4-2. Temperature Guide for Emulsified Asphalts
Detailed temperature guide for various asphalt grades.
LPG Burner
Figure 4-9. Burner System
Diagram labeling components of the LPG burner system.
Operation
Figure 4-10. Ignitor Wand Valve
Illustration of the ignitor wand and its valve.
Figure 4-11. LPG Burner Ignitor
Diagram showing the ignitor wand being used to light the burner.
Diesel Burner (Option)
Figure 4-12. Diesel Burner Control Box
Diagram of the diesel burner control box with switches and indicator light.
CIRCULATING THE MATERIAL
Figure 4-13. Circulating Valve (Open Position)
Illustration of the circulating valve in the open position.
SPRAYING THE MATERIAL
Figure 4-14. Spraying Tack Coat
Image showing the process of spraying tack coat.
Spray Wand
Figure 4-15. Using the Spray Wand
Image demonstrating the use of the hand spray wand.
Figure 4-16. Valves When Spraying
Diagram showing valve settings for spraying material.
Spray Bar (Option)
Figure 4-17. Hand Spray Wand with Grip Valve in the OPEN (ON) Position
Illustration of the spray wand grip valve in the open position.
Figure 4-18. Optional Spray Bar
Diagram of the optional spray bar.
CLEANING THE SYSTEM
Figure 4-19. Spray Nozzle
Illustration of a spray nozzle on the spray bar.
Reverse Suction
Procedure for pulling material back into the tank.
Back Flush
Figure 4-20. Upper Valve Settings
Diagram showing upper valve settings for procedures.
Figure 4-21. Flush Tank
Illustration of the flush tank and its cap.
TOWING TO JOB SITES
Figure 4-22. Flush Valve
Illustration of the flush valve.
Figure 4-23. Break-Away Box Component
Diagram of the break-away box component.
Operation
Figure 4-24. Trailer Hitch Components
Illustration of trailer hitch components like pintle hook and chains.
Figure 4-25. Lights and Brakes Connector
Diagram of the lights and brakes connector.
OPTIONS
In-Cab Control
Details the optional in-cab control for spray bar operation.
Figure 4-26. Break-Away Test Button
Shows the break-away system test button and indicator lights.
Figure 4-27. In-Cab Control
Illustration of the in-cab control unit.
Operation
Overnight Emulsion Heater
Describes the optional heater for maintaining emulsion temperature.
Figure 4-28. Overnight Emulsion Heater
Illustration of the overnight emulsion heater.
Figure 4-29. Hatz Diesel Engine
Image of the Hatz diesel engine.
Hatz Diesel Engine
Information on the optional Hatz diesel engine.
Electric Start
Details the electric start option for engines.
Surge Brakes
Explains the surge brakes option for improved trailer braking.
Insulated Tank
Describes the benefits of an insulated asphalt tank.
Operation
Magnetic Cup Holder
Describes the magnetic cup holder accessory.
Figure 4-31. Magnetic Cup Holder
Illustration of the magnetic cup holder.
Spray Bar
Details the optional spray bar for wider coverage.
Figure 4-30. Wheel Chocks
Illustration of the optional wheel chocks.
Wheel Chocks
Describes the optional wheel chocks accessory.
Section 5 MAINTENANCE
Maintenance
General introduction to maintenance procedures.
Maintenance Schedule
Outlines periodic maintenance tasks based on operating hours.
Routine Maintenance
Details regular maintenance tasks for the distributor.
Preparing for Maintenance
Steps to take before performing maintenance procedures.
10-Hour or Daily Routine Maintenance
Daily maintenance tasks for the distributor.
50-Hour (Initial) or Weekly Routine Maintenance
Weekly or initial 50-hour maintenance tasks.
100-Hour or Monthly Routine Maintenance
Monthly maintenance tasks.
250-Hour or Quarterly Routine Maintenance
Quarterly maintenance tasks.
500-Hour or Semi-Annual Routine Maintenance
Semi-annual maintenance tasks.
1000-Hour or Annual Routine Maintenance
Annual maintenance tasks.
Engine Maintenance
Procedures for maintaining the engine.
Check Engine Oil Level
Steps to check and maintain the correct engine oil level.
Change Oil (Gas Engine)
Procedure for changing the engine oil on a gas engine.
Change Oil and Filter (Diesel Engine)
Procedure for changing oil and filter on diesel engines.
Change Air Filter
Procedure for changing the air filter.
Spark Plug
Instructions for checking and replacing the spark plug.
Fuel System
Maintenance procedures for the fuel system.
Fuel Sediment Cup (Gas Engine)
Maintenance for the gas engine's fuel sediment cup.
Fuel Filter (Diesel Engine)
Maintenance for the diesel engine's fuel filter.
Burner System
Maintenance for the burner system.
Electrical
Maintenance for electrical components.
Battery (Option)
Maintenance for the optional battery.
Dielectric Grease
Guidance on using dielectric grease for electrical connectors.
Maintenance
Chassis (Trailer)
Maintenance related to the trailer chassis and its components.
Wheels and Tires
Checks and maintenance for wheels and tires.
Change Tire
Procedure for changing a tire on the distributor.
Brake Adjustment
Instructions for adjusting the trailer brakes.
Lubricate Wheel Hub
Procedure for lubricating the wheel hubs.
Welding on Machine
Safety precautions and procedures for welding on the machine.
MAINTENANCE SCHEDULE
Table 5-1. Periodic Maintenance Schedule
A schedule detailing routine maintenance tasks based on operating hours.
ROUTINE MAINTENANCE
Preparing for Maintenance
Steps to prepare the unit before performing maintenance.
10-Hour or Daily Routine Maintenance
Daily maintenance tasks for the distributor.
50-Hour (Initial) or Weekly Routine Maintenance
Weekly or initial 50-hour maintenance tasks.
100-Hour or Monthly Routine Maintenance
Monthly maintenance tasks.
250-Hour or Quarterly Routine Maintenance
Quarterly maintenance tasks.
500-Hour or Semi-Annual Routine Maintenance
Semi-annual maintenance tasks.
1000-Hour or Annual Routine Maintenance
Annual maintenance tasks.
ENGINE MAINTENANCE
Figure 5-2. Check Engine Oil Level
Illustration showing how to check engine oil level.
Check Engine Oil Level
Steps to check and maintain the correct engine oil level.
Figure 5-1. Gas Engine
Diagram labeling components of the gas engine.
Change Oil (Gas Engine)
Figure 5-3. Diesel Engine (Option)
Diagram of the diesel engine showing oil filter location.
Change Oil and Filter (Diesel Engine)
Procedure for changing oil and filter on diesel engines.
Change Air Filter
Figure 5-4. Gas Engine Air Filter Element
Illustration of the gas engine air filter components.
Spark Plug
Figure 5-5. Diesel Engine Air Filter
Diagram of the diesel engine air filter assembly.
Figure 5-6. Gapping the Spark Plug
Illustration showing how to gap the spark plug.
FUEL SYSTEM
Fuel Sediment Cup (Gas Engine)
Procedure for emptying the fuel sediment cup on gas engines.
Figure 5-7. Empty Sediment Cup
Illustration of the sediment cup and drain bolt.
Fuel Filter (Diesel Engine)
Procedure for changing the fuel filter on diesel engines.
Figure 5-8. Diesel Engine Fuel Filter Replacement
Illustration of diesel engine fuel filter replacement.
BURNER SYSTEM
ELECTRICAL
Battery (Option)
Maintenance and safety for the optional battery.
Figure 5-9. Battery
Diagram of the battery box and battery location.
Maintenance
Dielectric Grease
Explains the use and application of dielectric grease for electrical connectors.
Figure 5-10. Correct Application of Dielectric Grease
Illustration of correct dielectric grease application.
CHASSIS (TRAILER)
Figure 5-11. Incorrect Application of Dielectric Grease
Illustration of incorrect dielectric grease application.
Wheels and Tires
Table 5-2. Maximum Torque
Table showing maximum torque levels for wheel studs.
Change Tire
Procedure for changing a tire on the distributor.
Table 5-3. Tire Wear Chart
Chart identifying tire wear patterns and their causes/actions.
Brake Adjustment
Lubricate Wheel Hub
Figure 5-12. E-Z Lube® System
Diagram of the E-Z Lube system for wheel hub lubrication.
WELDING ON MACHINE
Figure 5-13. Welding
Illustration of the welding process on the machine.
Troubleshooting Chart
Table 5-4. L300 and L600 Tack Distributor Troubleshooting
Common troubleshooting symptoms, causes, and remedies.
Section 6 SCHEMATICS
Schematics
General listing of schematics provided in this section.
Main Harness Assembly - L300 Tack Tank
Electrical schematic for the L300 main harness.
Main Harness Assembly - L600 Tack Tank
Electrical schematic for the L600 main harness.
OPTION - Valve Switch Actuator Harness
Electrical schematic for the optional valve switch actuator harness.
OPTION - Actuator Valve Control Switch Harness
Electrical schematic for the optional actuator valve control switch harness.
OPTION - Actuator Power Harness
Electrical schematic for the optional actuator power harness.
MAIN HARNESS ASSEMBLY - L300 TACK TANK
Schematic for Part # 1020501
Identifies the part number for the L300 main harness schematic.
Figure 6-1. Main Harness Assembly - L300 Tack Tank
Diagram of the main electrical harness for the L300 tack tank.
MAIN HARNESS ASSEMBLY - L600 TACK TANK
Schematic for Part # 1022298
Identifies the part number for the L600 main harness schematic.
Figure 6-2. Main Harness Assembly - L600 Tack Tank
Diagram of the main electrical harness for the L600 tack tank.
OPTION - VALVE SWITCH ACTUATOR HARNESS
Schematic for Part # 1019743
Identifies the part number for the valve switch actuator harness schematic.
Figure 6-3. OPTION - Valve Switch Actuator Harness
Diagram of the optional valve switch actuator harness.
OPTION - ACTUATOR VALVE CONTROL SWITCH HARNESS
Schematic for Part # 1019744
Identifies the part number for the actuator valve control switch harness schematic.
Figure 6-4. OPTION - Actuator Valve Control Switch Harness
Diagram of the optional actuator valve control switch harness.
OPTION - ACTUATOR POWER HARNESS
Schematic for Part # 1020500
Identifies the part number for the actuator power harness schematic.
Figure 6-5. OPTION - Actuator Power Harness
Diagram of the optional actuator power harness.
Section 7 ILLUSTRATED PARTS LIST
ILLUSTRATED PARTS LIST
General listing of illustrated parts.
Quick Reference Guide
Quick guide to common engine, burner, spray system, and tire parts.
Component Layout
Visual layout of major components with item numbers.
Contents Gauge Details
Detailed illustration and parts list for the contents gauge.
Exhaust Details
Detailed illustration and parts list for the exhaust system.
Axle Assembly - L300
Detailed illustration and parts list for the L300 axle assembly.
Axle Assembly - L600
Detailed illustration and parts list for the L600 axle assembly.
Flush Tank System
Detailed illustration and parts list for the flush tank system.
Plumbing - Selector/Operation Valve
Detailed illustration and parts list for the selector/operation valve plumbing.
Plumbing - Liquid Asphalt/Flush Valve
Detailed illustration and parts list for liquid asphalt/flush valve plumbing.
Plumbing - Drain Valve/Miscellaneous
Detailed illustration and parts list for drain valve and miscellaneous plumbing.
Hose Assemblies
Detailed illustration and parts list for hose assemblies.
Spray Wand Group
Detailed illustration and parts list for the spray wand assembly.
Engines - Gas
Detailed illustration and parts list for gas engines.
Engines - Diesel
Detailed illustration and parts list for diesel engines.
Engines - Cover/Mount
Detailed illustration and parts list for engine covers and mounts.
LP Burner Group
Detailed illustration and parts list for the LP burner group.
OPTION - Diesel Burner Group (1 of 3)
Part details for the diesel burner group, part 1 of 3.
OPTION - Diesel Burner Group (2 of 3)
Part details for the diesel burner group, part 2 of 3.
OPTION - Diesel Burner Group
Part details for the diesel burner group, part 3.
OPTION - Spray Bar
Detailed illustration and parts list for the optional spray bar.
OPTION - In-Cab Control (1 of 2)
Part details for the optional in-cab control, part 1 of 2.
OPTION - In-Cab Control (2 of 2)
Part details for the optional in-cab control, part 2 of 2.
OPTION - Insulated Tanks
Detailed illustration and parts list for optional insulated tanks.
Hose Kits
Detailed list of hose kits.
Decal Kits
List of available decal kits.
Alphabetical Parts Index
Alphabetical index of all parts listed in the manual.
QUICK REFERENCE GUIDE
ENGINE
Lists part numbers for engine components.
BURNER SYSTEMS
Lists part numbers for LP and Diesel burner systems.
SPRAY SYSTEM
Lists part numbers for spray system components.
TIRES/WHEEL ASSEMBLIES
Lists part numbers for tire and wheel assemblies.
COMPONENT LAYOUT
Figure 7-1. Component Layout
Diagram showing the layout of major components with numerical references.
Illustrated Parts List
Component Layout
Table listing components, part numbers, and remarks.
CONTENTS GAUGE DETAILS
Figure 7-2. Contents Gauge Details
Illustrations and references for contents gauge components.
Illustrated Parts List
Contents Gauge Details
Table listing parts for front and rear contents gauges.
EXHAUST DETAILS
Figure 7-3. Exhaust Details
Illustration of exhaust system components with numerical references.
Illustrated Parts List
Exhaust Details
Table listing parts for the exhaust system.
AXLE ASSEMBLY - L300
Figure 7-4. Axle Assembly - L300
Illustration of the L300 axle assembly with numerical references.
Illustrated Parts List
Axle Assembly - L300
Table listing parts for the L300 axle assembly.
AXLE ASSEMBLY - L600
Figure 7-5. Axle Assembly - L600
Illustration of the L600 axle assembly with numerical references.
Illustrated Parts List
Axle Assembly - L600
Table listing parts for the L600 axle assembly.
FLUSH TANK SYSTEM
Figure 7-6. Flush Tank System
Illustration of the flush tank system with numerical references.
Illustrated Parts List
Flush Tank System
Table listing parts for the flush tank system.
PLUMBING - SELECTOR/OPERATION VALVE
Figure 7-7. Plumbing - Selector/Operation Valve
Illustration of the selector/operation valve plumbing with numerical references.
Illustrated Parts List
Plumbing - Selector/Operation Valve
Table listing parts for the selector/operation valve plumbing.
PLUMBING - LIQUID ASPHALT/FLUSH VALVE
Figure 7-8. Plumbing - Liquid Asphalt/Flush Valve
Illustration of the liquid asphalt/flush valve plumbing with numerical references.
Illustrated Parts List
Plumbing - Liquid Asphalt/Flush Valve
Table listing parts for the liquid asphalt/flush valve plumbing.
PLUMBING - DRAIN VALVE/MISCELLANEOUS
Figure 7-9. Plumbing - Drain Valve/Miscellaneous
Illustration of drain valve and miscellaneous plumbing with numerical references.
Illustrated Parts List
Plumbing - Drain Valve/Miscellaneous
Table listing parts for drain valve and miscellaneous plumbing.
HOSE ASSEMBLIES
Figure 7-10. Hose Assemblies
Diagram showing hose routing and connections with numerical references.
Illustrated Parts List
Hose Kits
Table listing various hose kits and their components.
SPRAY WAND GROUP
Figure 7-11. Spray Wand Group
Illustration of the spray wand group with numerical references.
Illustrated Parts List
Spray Wand Group
Table listing parts for the spray wand assembly.
ENGINES - GAS
Figure 7-12. Engines - Gas
Illustration of gas engines with numerical references.
Illustrated Parts List
Engines - Gas
Table listing parts for gas engines.
ENGINES - DIESEL
Figure 7-13. Engines - Diesel
Illustration of diesel engines with numerical references.
Illustrated Parts List
Engines - Diesel
Table listing parts for diesel engines.
ENGINES - COVER/MOUNT
Figure 7-14. Engines - Cover/Mount
Illustration of engine covers and mounts with numerical references.
Illustrated Parts List
Engines - Cover/Mount
Table listing parts for engine covers and mounts.
LP BURNER GROUP
Figure 7-15. LP Burner Group
Illustration of the LP burner group with numerical references.
Illustrated Parts List
LP Burner Group
Table listing parts for the LP burner group.
OPTION - DIESEL BURNER GROUP (1 OF 3)
Figure 7-16. OPTION - Diesel Burner Group (1 of 3)
Illustration of the diesel burner group, part 1 of 3.
Illustrated Parts List
OPTION - Diesel Burner Group (1 of 3)
Table listing parts for the diesel burner group, part 1 of 3.
OPTION - DIESEL BURNER GROUP (2 OF 3)
Figure 7-17. OPTION - Diesel Burner Group
Illustration of the diesel burner group, part 2 of 3.
Illustrated Parts List
OPTION - Diesel Burner Group (2 of 3)
Table listing parts for the diesel burner group, part 2 of 3.
OPTION - DIESEL BURNER GROUP
Figure 7-18. OPTION - Diesel Burner Group
Illustration of the diesel burner group, part 3.
Illustrated Parts List
OPTION - Diesel Burner Group
Table listing parts for the diesel burner group, part 3.
OPTION - SPRAY BAR
Figure 7-19. OPTION - Spray Bar
Illustration of the optional spray bar with numerical references.
Illustrated Parts List
OPTION - Spray Bar
Table listing parts for the optional spray bar.
OPTION - IN-CAB CONTROL (1 OF 2)
Figure 7-20. OPTION - In-Cab Control (1 of 2)
Illustration of the in-cab control system, part 1 of 2.
Illustrated Parts List
OPTION - In-Cab Control (1 of 2)
Table listing parts for the in-cab control, part 1 of 2.
OPTION - IN-CAB CONTROL (2 OF 2)
Figure 7-21. OPTION - In-Cab Control (2 of 2)
Illustration of the in-cab control system, part 2 of 2.
Illustrated Parts List
OPTION - In-Cab Control (2 of 2)
Table listing parts for the in-cab control, part 2 of 2.
OPTION - INSULATED TANKS
Figure 7-22. OPTION - Insulated Tanks
Illustration of the optional insulated tanks.
Illustrated Parts List
OPTION - Insulated Tanks
Table listing parts for optional insulated tanks.
HOSE KITS
DECAL KITS
Alphabetical Parts Index
Alphabetical Parts Index
Alphabetical Parts Index
Alphabetical Parts Index
Alphabetical Parts Index
Alphabetical Parts Index
Alphabetical Parts Index
Alphabetical Parts Index
Alphabetical Parts Index
Alphabetical Parts Index
Alphabetical Parts Index
Alphabetical Parts Index
Table of Contents
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