Subscribe to Our Youtube Channel
Related Manuals for LeeBoy LB Performance CB95
Summary of Contents for LeeBoy LB Performance CB95
- Page 1 Safety and Operations Manual CB95 BROOM Manual No. 1027905-SOP Manual No. 1027905-SOP REV A REV A This manual applies to Serial Number 354448 and above.
- Page 3 The LeeBoy family of companies is committed to total quality management with a strong focus on meeting customer needs. LeeBoy is also proud to be an accredited ANAB manufacturer, which is a certification process comprised of quality standards established by the American National Standards Institute (ANSI) and the American Society for Quality (ASQ).
- Page 4 2023 LeeBoy 2023 LeeBoy LeeBoy reserves all copyright and other rights in this manual and its content. No part of this manual may be reproduced or used in any way without the written permission of LeeBoy, except as necessary to operate LeeBoy equipment.
-
Page 5: Table Of Contents
Broom Cab ......3-3 Engine ....... 3-3 LB Performance CB95 Broom... - Page 6 Quick-Change Brush Core ......4-15 Transporting the Broom ......4-15 LB Performance CB95 Broom...
- Page 7 Change Engine Oil and Filter ..... 5-10 Inspect Cooling System ..... . . 5-11 LB Performance CB95 Broom...
- Page 8 Hydraulic Motor Installation Start-Up Procedure ... 5-31 Troubleshooting Chart ......5-32 viii LB Performance CB95 Broom...
-
Page 9: Safety
Safety Decals ....... 1-11 Safety Decals Care ......1-12 LB Performance CB95 Broom... -
Page 10: Safety
Safety NOTES LB Performance CB95 Broom... - Page 11 IMPORTANT FOR THE SAFETY OF YOU AND YOUR COWORKERS. READ AND UNDERSTAND you MUST read and understand this manual before operating the LB Performance CB95 Broom and follow THOROUGHLY. HEED THE WARNINGS AND its instructions when operating the broom. FOLLOW THE INSTRUCTIONS.
-
Page 12: Safety Precautions
• Never block windows, vents or other means of use the correct size tool for loosening or tightening ventilation. machine parts. • Always ensure that all connections are tightened to specifications after repair is made to the exhaust system. LB Performance CB95 Broom... - Page 13 • Keep hands, other body parts, and clothing away from moving/rotating parts. LB Performance CB95 Broom...
- Page 14 • Never check for a hydraulic fluid or fuel leak with your hands. Always use a piece of wood or cardboard. Have your authorized LB Performance dealer or distributor repair the damaged parts. LB Performance CB95 Broom...
-
Page 15: Machine Precautions
• If injury from concentrated high pressure steam the problem before continuing to operate. or hydraulic fluid occurs, seek medical attention immediately. Injuries resulting from hydraulic fluid penetrating the skin’s surface can result in serious infections or toxic reactions. LB Performance CB95 Broom... -
Page 16: Refueling Precautions
Apply parking brake and turn off the machine. Keep the machine securely parked until the failure is corrected or the machine can be safely transported. LB Performance CB95 Broom... -
Page 17: Storage Precautions
• Make sure the unit is stored on a surface that is firm, level, and free of debris. • Store the machine inside a building or cover securely with a weatherproof tarpaulin. LB Performance CB95 Broom... -
Page 18: Tire Precautions
Check the valve stem by running a piece of wire through the stem to make sure it is not plugged. 1-10 LB Performance CB95 Broom... -
Page 19: Safety Decals
DANGER safety decals as shown in the following readable and located on the machine as designated graphics. For additional help, refer to the parts listing in by LeeBoy. Section 7 and contact your authorized LeeBoy dealer to order a replacement kit. Safety Decal Locations Safety Decal Locations... -
Page 20: Safety Decals Care
5. Slowly remove remaining backing and carefully smooth into place. • Obtain replacement safety decals or signs from your authorized dealer. 6. Small air pockets can be pierced with a pin and smoothed using a piece of decal backing. 1-12 LB Performance CB95 Broom... -
Page 21: Information And Specifications
Hydraulic Fittings ......2-8 Determining Proper Torque ..... 2-9 LB Performance CB95 Broom... -
Page 22: Two Year Limited Warranty
Exclusion of Other Warranties/Limitation of Liability Exclusion of Other Warranties/Limitation of Liability OTHER THAN THE EXPRESS WARRANTY PROVIDED IN SECTION A. ABOVE, LEEBOY GIVES NO EXPRESS, STATUTORY, OR IMPLIED WARRANTY OR GUARANTEE AND HEREBY DISCLAIMS ALL SUCH WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, SUITABILITY, DURABILITY, CONDITION, QUALITY, OR FREEDOM FROM CLAIMS OF ANY PERSON BY WAY OF INTERFERENCE, INFRINGEMENT, OR THE LIKE. -
Page 23: Contact Information
The nameplate contains the model and serial numbers used to identify the machine and its components for parts or service information. Refer to the Engine Operator’s Manual for the location of the engine nameplate. Figure 2-1. Nameplate Location LB Performance CB95 Broom... -
Page 24: Specification Charts
18 ft 9 in Ground Clearance 8.75 in Includes: 12-Volt, Variable Speed Rear Defroster Fan; 12-Volt, 2-Speed Windshield Wiper; Windshield Washer (Front and Rear). Climate-Control Cab Options: 16,000 BTU/Hr (4690 Watt) Air Conditioning; 28,000 BTU/Hr (8206 Watt) Heater LB Performance CB95 Broom... - Page 25 50 PSI, 3.45 Bar Travel Speed LOW: 0 - 12 mpg HIGH: 0 to 22 mpg Hydrostatic Pump Displacement 2.8 CIR Hydrostatic Motor Displacement 2.8 CIR Brakes, Limited Slip 2-Wheel Wet Disc, Foot-Operated with Hand-Operated Park Brake LB Performance CB95 Broom...
- Page 26 Brush Filler (Water or Tube Type) 7 ft 6 in x 32 in or 8 ft x 32 in (if selected) Strike-Off Blade Front-Mounted Curb Brush Side-Mounted (Front Right Bumper) Radio CD/Weather Band Radio Back-Up Camera LCD Color Monitor LB Performance CB95 Broom...
-
Page 27: Torque Specifications
1520 1139 1817 1363 2464 1848 12 UNF 1241 1683 1261 2012 1509 2728 2046 1-1/2 6 UNC 1950 1462 2644 1982 3162 2371 4287 3215 12 UNF 2194 1645 2975 2230 3557 2668 4823 3617 LB Performance CB95 Broom... -
Page 28: Metric Fasteners
Place one wrench on the connector body and tighten the swivel nut with the second to the torque shown in the following table: NOTE: The torque values shown are based upon 1 1/4 lubricated connections. 1 3/8 LB Performance CB95 Broom... -
Page 29: Determining Proper Torque
TS = Torque setting indicated on wrench Equations Equations • Torque setting if the crowfoot is placed in line with respect to the wrench: TS = TD * L / LA TS = TD * L / (L+E) LB Performance CB95 Broom... - Page 30 2. The flats method is most accurate for the first assembly cycle. For multiple disassembly and assembly cycles, torque values are more reliable. 3. Tightening two (2) flats or more may damage seal faces. LB Performance CB95 Broom 2-10...
- Page 31 2. Torque values apply to bolts that are plated or coated in light engine oil. 3. Before assembly, lubricate O-Ring with light oil (SAE 10W or 20W). LB Performance CB95 Broom 2-11...
- Page 32 2. When using a male tapered pipe thread with a female straight or parallel pipe thread, maximum values are 50% of those listed in the table above. 3. If thread sealant is used, maximum values shown should be decreased by 25%. LB Performance CB95 Broom 2-12...
-
Page 33: Components
CB95 Broom Controls ......3-6 Foot Pedal Controls Option ......3-8 LB Performance CB95 Broom... - Page 34 Component Location NOTES LB Performance CB95 Broom...
-
Page 35: Components Overview
Broom Cab Broom Cab An air cleaner mounted on top of the engine filters fine The LB Performance CB95 Broom is equipped with a particles such as dust, sand, chaff, and lint from the air. fully-enclosed, pressurized cab for maximum operator... -
Page 36: Brush Control And Quick-Change Core System
Hydrostatic Drive System Core System Core System The LB Performance CB95 Broom is a hydrostatic, self-propelled unit. The hydrostatic drive and hydraulic The brush drive speed is regulated by the engine speed systems power the steering and broom drives using one and a control dial on the main control panel. -
Page 37: Machine Overview
Angles 45 degrees right or left. 32-inch steel brush tube with many different Brush bristle options. Fuel Filler Cap Fill using only ULSD (Ultra-Low Sulfur Diesel) fuel. Engine Access Panel Locking panel to access engine (on each side of the machine). LB Performance CB95 Broom... -
Page 38: Cb95 Broom Controls
Left Signal Light Illuminates when left turn signal is engaged. Right Signal Light Illuminates when right turn signal is engaged. High Gear Light Illuminates when High Gear is engaged. LB Performance CB95 Broom... - Page 39 Turns brush rotation on and off. Push lever forward to engage. Pull lever Brush Drive Engage Lever backward to reverse brush rotation. Park Brake Lever Raise to engage park brake. Lower lever to release park brake. LB Performance CB95 Broom...
-
Page 40: Foot Pedal Controls Option
Push the Raise/Float button forward (raise) or back (float) for brush raise and Raise/Float float control. Starting: Firmly press pedal to start machine. Brake Pedal Braking: GENTLY press pedal to stop machine. The pedal is very sensitive. LB Performance CB95 Broom... - Page 41 Starting to Sweep ......4-16 Joystick Controls ......4-16 LB Performance CB95 Broom...
- Page 42 Cab Air Quality Kit ......4-22 Magnetic Cup Holder ......4-22 LB Performance CB95 Broom...
-
Page 43: General Information
Be sure to check the machine thoroughly upon receipt: Rotate ROPS from the shipping position to the The LB Performance CB95 Broom is a hydrostatic, self- operational position. (Page 4-4) propelled unit. The broom angles at 45 degrees right or 2. -
Page 44: Rops
Verify there are no people, obstacles or other equipment in the machine’s path before starting the engine. To start the LB Performance CB95 Broom: Bolts Ensure the park brake is engaged before starting the machine. -
Page 45: Cold Weather Starting
4 - Speed Selector Switch is to shut down the engine and all machine functions in an emergency situation. This additional safety feature should only be used if the operator needs to shut down all machine operations quickly. (Figure 4-2) LB Performance CB95 Broom... -
Page 46: Driving The Broom
Cab Door Release Cab Door Release It is important that the operator become familiar with driving the LB Performance CB95 Broom before When you open the cab door completely on the CB95 operating it on the job site. Know and understand the Broom, the door will lock into place for operator control functions before operation. -
Page 47: Adjust Seat
Seat Position Adjustment Lever Cab AC/Heat Cab AC/Heat Suspension For added operator comfort, an air conditioning and Adjustment Knob heater option is also available. (Figure 4-7) Vents Figure 4-5. Seat Adjustment Heat Figure 4-7. Cab AC/Heat LB Performance CB95 Broom... -
Page 48: Joystick Transmission Selector
• Push the joystick forward to move the broom forward. • Pull the joystick backward to move the broom into reverse. NOTE: Placing this joystick into reverse activates the back-up alarm to alert others of the machine’s reverse motion. LB Performance CB95 Broom... -
Page 49: Pv380-R2 Powerview™ Display
• Push the Raise/Float button forward or back for brush raise and float settings. (The side shift feature is not available for this model, therefore the switch is nonfunctional.) Figure 4-10. Wait to Start Screen LB Performance CB95 Broom... -
Page 50: Keypad Functions
• Active Fault Codes Symbol Function • Engine Oil Pressure • Stored Fault Codes Navigates to the Main Menu entrance point. • Total Machine Hours Serves as the Escape or Return to Previous Menu button. 4-10 LB Performance CB95 Broom... -
Page 51: Gauge Screen
When a warning message is displayed, an amber light will illuminate on the keypad. If the red light illuminates, shut off the engine and resolve the problem to prevent possible damage. LB Performance CB95 Broom 4-11... -
Page 52: Starting To Sweep
LEFT Figure 4-13. Sweeping with the CB95 Broom NOTE: If not equipped with the side-shift option, The LB Performance CB95 Broom features excellent the lower two buttons broom control and functionality for a variety of industrial do not function. and commercial applications. The broom operator controls are conveniently located on the control panel to the operator’s right side. -
Page 53: Side Shift Brush Swing (Option)
• Pushing the lever forward allows the brush to push debris to the front of the broom. This is the normal sweeping position. • Pulling the lever back turns the brush rotation off. Brush Down Pressure Dial Figure 4-15. Brush Down Pressure Knob LB Performance CB95 Broom 4-13... -
Page 54: Sweeping Guidelines
• Turn bolt clockwise to raise height. • Turn bolt counterclockwise to lower height. 6. Once adjusted, retighten all four flange-bearing mounting bolts. 4-14 LB Performance CB95 Broom... -
Page 55: Quick-Change Brush Core
NOTE: Brush carriage may need to be raised slightly to install a new core if the old brush core was worn. 9. Once the idle hub is fully engaged, reinsert the Figure 4-20. Brush Lock swing arm pin and cotter pins. LB Performance CB95 Broom 4-15... -
Page 56: Options
Steel Tube, Poly Wafer, or Poly/Steel Water brushes. Fasten chain or cable only to the D-Rings on the Contact your authorized LeeBoy dealer for purchase. frame. To prevent the broom from breaking loose and being damaged in transport, ensure it is properly secured to the transport trailer. -
Page 57: Side Shift
In certain conditions, it may be necessary to sweep using the Dust Suppression System to control dust. The LB Performance CB95 is equipped with a 150-gallon Spare Tire and Mount Spare Tire and Mount water tank along with corrosion-resistant nozzles along the spray bar that spray water as the broom An optional spare tire with mount is also available. -
Page 58: Telescoping Steering
Magnetic cup holders can be purchased for use with your road widener (and other machines in your fleet). (Figure 4-28) See your authorized dealer for details. Ask for Part Number 1020521. Figure 4-28. Magnetic Cup Holder 4-18 LB Performance CB95 Broom... -
Page 59: Cab Air Quality Kit
Use a plastic screwdriver (included) or wooden toothpick to adjust dip switches and volume control. Failure to follow these instructions can lead to nonfunction or permanent damage to the Display Window unit! Figure 4-29. Cab Unit LB Performance CB95 Broom 4-19... - Page 60 Table 4-7. Set Alarm Signal Pressure Level Switch Position Alarm DIP 1 DIP 2 DIP 3 DIP 4 Pascal Inches of H2O 0.16 0.20 4-20 LB Performance CB95 Broom...
-
Page 61: Maintenance
Fuel Filter ......5-12 Fuel Water Separator ......5-13 LB Performance CB95 Broom... -
Page 62: Maintenance
Hydraulic Motor Installation Start-Up Procedure ... 5-31 Troubleshooting Chart ......5-32 LB Performance CB95 Broom... -
Page 63: Maintenance Schedule
Engine Operator’s Manual accompanying your machine for more detailed engine service information. Before performing any maintenance procedures on the LB Performance CB95 Broom, review the safety infor- When performing any routine maintenance, always mation in Section 1. include the previous routine maintenance hours in the higher hourly schedule. -
Page 64: Routine Maintenance
5. Keep the fuel tank full to prevent condensation. Always fill at the end of the day. 6. Inspect the hand spray wand nozzle (and spray bar nozzles if equipped) to ensure they are free from clogs and operating properly. LB Performance CB95 Broom... -
Page 65: Every 250 Hours Or Quarterly Routine Maintenance
Replace strainer in the hydraulic tank. (Page 5-19) 2. Replace drive axle oil. (Page 5-25) 3. Repack front wheel bearings. (Page 5-24) 4. Perform previous routine maintenance and any other engine preventive maintenance described in the Engine Operator’s Manual. LB Performance CB95 Broom... -
Page 66: Lubrication Points
Repack Brush Swing Bear- ings (Top of Pivot Spindle Multi-Purpose Grease Quarterly Accessed on Floorboard) Drive Axle Gear Oil Every 6 Months Brush Core Shaft Bearings Multi-Purpose Grease Daily Steering Axle Bearings Multi-Purpose Grease Every 6 Months LB Performance CB95 Broom... -
Page 67: Daily Lubrication
Maintenance Daily Lubrication Daily Lubrication Brush Lift Bearings Brush Core Shaft Bearings Weekly Lubrication Weekly Lubrication King Pin Bushing (Both Sides) Tie Rod Ends (Both Sides) LB Performance CB95 Broom... -
Page 68: Monthly Lubrication
4. Replace the plug. 6. Remove the level plug and check oil level. 5. Follow Steps 1 - 4 on the other side. Add more oil if needed. Plug Fill Level Drain Plug LB Performance CB95 Broom... -
Page 69: Engine Maintenance
7 - Bottom Engine Oil Filler Plug 3 - Alternator 8 - Fuel Filter 4 - Exhaust Gas Turbocharger 9 - Engine Oil Drain Screw 5 - Diesel Oxidation Catalytic Converter (DOC) 10 - Oil Filter LB Performance CB95 Broom... -
Page 70: Change Engine Oil And Filter
While the engine is warm, proceed as follows: Clean the area around the engine oil dipstick. 2. Place a container that has sufficient capacity to hold the drained oil directly under the engine oil drain plug. 5-10 LB Performance CB95 Broom... -
Page 71: Inspect Cooling System
3. Wipe inside the air filter housing with a damp cloth. 4. Replace with the new filter cartridge if needed. 5. Reinstall cover and secure with the clamps. Never operate the engine without an air cleaner as this will cause severe engine damage. LB Performance CB95 Broom 5-11... -
Page 72: Fuel System
Figure 5-7. Fuel Filter and Water Separator Location 8. Start the engine and check for ANY fuel leaks. STOP the engine immediately if any fuel leakage is noted. DO NOT start the engine until the leakage problem is corrected. 5-12 LB Performance CB95 Broom... -
Page 73: Electrical System
Check vent cap breather openings to make sure 2. Loosen and remove the filter body and clean it with they are open. light oil. Replace if needed. 3. Reinsert and tighten. LB Performance CB95 Broom 5-13... -
Page 74: Check Battery Electrolyte Level
Battery acid can cause severe injury if blown into the face or other areas of the body. If injury occurs, seek medical attention immediately. Flush eyes and skin for 30 minutes with clean water. 5-14 LB Performance CB95 Broom... -
Page 75: Alternator
(+) terminal of the booster battery. 2. Connect one end of the second jumper cable to the negative (-) terminal of the booster battery and the other end to the frame of the machine with the dead battery. LB Performance CB95 Broom 5-15... -
Page 76: Fuse Box Panel
Figure 5-13. Correct Application of Dielectric Grease Figure 5-12. Fuse Panel and Fuse Sizes 5-16 LB Performance CB95 Broom... -
Page 77: Hydraulic System
Figure 5-14. Incorrect Application of Dielectric filled oil, and changing the oil filters. Grease Using other hydraulic oils could result in substandard performance or failure of the machine’s hydraulic components. LB Performance CB95 Broom 5-17... -
Page 78: Check Hydraulic Oil Level
3. Check the hydraulic suction strainer in bottom of the hydraulic oil tank. Clean if necessary. 4. Install the hydraulic oil reservoir drain plug and tighten securely. Fill Line Figure 5-15. Hydraulic Sight Gauge and Filler Cap 5-18 LB Performance CB95 Broom... -
Page 79: Hydraulic Pump And Motor
Reinstall the hydraulic oil filler cap and tighten regularly scheduled maintenance. Frequent inspection securely. for leaks will indicate the need for service of these com- ponents. See your authorized LB Performance dealer for service if needed. LB Performance CB95 Broom 5-19... -
Page 80: Priority Relief Valve
4. Increase engine speed to 2500 RPMs. 5. Raise the brush until it stops, continuing to hold pressure to the lift cylinder until a gauge reading can be taken. 6. The pressure gauge should read 1500 +/- 50 PSI. 5-20 LB Performance CB95 Broom... -
Page 81: Brush Drive Relief Valve
6. Increase engine speed to 2500 RPMs. Figure 5-19. Hydraulic Manifold (Brush Drive) Using the Brush Forward/Reverse control, turn the brush motor ON to engage the control valve. 8. The pressure gauge should read 2500 PSI +/- 100 PSI. LB Performance CB95 Broom 5-21... -
Page 82: Chassis Maintenance
Be sure to use only fasteners matched to Never cut or weld on inflated tire/rim the cone angle of your wheel. ALWAYS use a torque assembly. Heat from welding can cause an increase wrench. in pressure and may result in tire explosion. 5-22 LB Performance CB95 Broom... -
Page 83: Change Tires
11. Align the mounting holes with the studs on the hub. Spots tire skidding. 12. Reinstall lug nuts (6), tightening every other lug nut alternately in a star pattern. 13. Torque to 80 ft lbs. 14. Remove supports and lower jack. LB Performance CB95 Broom 5-23... -
Page 84: Repack Front Wheel Bearings
Figure 5-21. Wheel Hub Components When packed correctly, the rotor spins freely without noise. 11. Reinstall tire and wheel. Torque lug nuts. (See Section 2, Torque Specifications) 12. Repeat procedure on the other wheel. 5-24 LB Performance CB95 Broom... -
Page 85: Change Drive Axle Oil
If the master cylinder fluid is Plug frequently low, check the hydraulic system for leaks. Master Cylinder Fill Figure 5-22. Front Drive Axle Figure 5-23. Brake Fluid Fill LB Performance CB95 Broom 5-25... -
Page 86: Dust Suppression System (Option)
9. Once the idle hub is fully engaged, reinsert the swing arm pin. 10. Reinsert swing arm pin and cotter pins on brush cover. 5-26 LB Performance CB95 Broom... -
Page 87: Replace Batteries
9. Install the black (-) battery cable to the negative (-) and could ignite explosive gases. battery terminal. 10. Reattach the battery box cover and reconnect the battery box locks. LB Performance CB95 Broom 5-27... -
Page 88: Replace Radiator Hoses
Add cold-weather additive when appropriate. If machine is equipped with Diesel Exhaust Fluid (DEF), the DEF may stored in the machine’s tank up to four months. If storing any longer, drain the DEF fluid into an approved container. 5-28 LB Performance CB95 Broom... -
Page 89: Periodic Maintenance In Storage
If you do not run the engine for six months or longer, apply engine oil to the valve guide and stem seal before starting. LB Performance CB95 Broom 5-29... -
Page 90: Welding On Machine
All components should other recommendations. be protected from heat and welding sparks. DO NOT MAKE MODIFICATIONS TO THE MACHINE. ONLY weld if needed for repair purposes. Weldment modifications to the machine can void your warranty. 5-30 LB Performance CB95 Broom... -
Page 91: Troubleshooting
The port plugs should only be removed from the motor when the system connections are ready to be made. LB Performance CB95 Broom 5-31... -
Page 92: Troubleshooting Chart
Injection pump fuel solenoid Check solenoid for defects or foreign material inoperative. inhibiting proper operations. Engine operating on fumes Locate and isolate source of fumes. drawn into air intake. Low idle set too high. Set idle to specifications. 5-32 LB Performance CB95 Broom... - Page 93 Alternator malfunctioning. Replace alternator. Circuit breaker tripped. Reset circuit breaker. Faulty gauge or sender. Replace gauge or sender. Instrument gauges don’t Alternator not charging. Repair wiring or replace alternator. work. Faulty wiring. Replace wiring or connector. LB Performance CB95 Broom 5-33...
- Page 94 Check radiator cap and replace if needed. radiator cap. Temperature gauge or sender Repair or replace. malfunctioning. Thermostat stuck in closed Test thermostat. Replace if necessary. position. Dirt, scale or rust in the cooling Clean cooling system. system. 5-34 LB Performance CB95 Broom...
- Page 96 ST Engineering LeeBoy, Inc., dba LeeBoy 500 Lincoln County Parkway Ext. Lincolnton, North Carolina 28092 Phone: (704) 966-3300 - Fax Sales: (704) 483-5802 www.LeeBoy.com Printed in the U.S.A.
Need help?
Do you have a question about the LB Performance CB95 and is the answer not in the manual?
Questions and answers
How much refrigerant does the system hold