LeeBoy 1000G Operation, Service And Parts Manual
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LeeBoy 1000G Operation, Service And Parts Manual

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Operations, Service, and Parts Manual
LeeBoy Model 1000G Tilt Hopper Paver
Manual No. 1012035-04
This manual applies to
Serial Number 206561
and above.

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  • Page 1 Operations, Service, and Parts Manual LeeBoy Model 1000G Tilt Hopper Paver Manual No. 1012035-04 This manual applies to Serial Number 206561 and above.
  • Page 3 Thumb Index Safety Safety Information and Specifications Information and Specifications Component Location Component Location Operation Operation Maintenance Maintenance Schematics Schematics Illustrated Parts List (IPL) Illustrated Parts List (IPL)
  • Page 4 2021 LeeBoy 2021 LeeBoy LeeBoy reserves all copyright and other rights in this manual and its content. No part of this manual may be reproduced or used in any way without the written permission of LeeBoy, except as necessary to operate LeeBoy equipment.

  • Page 5: Table Of Contents

    Operator Platform ......3-3 Engine ....... . 3-3 LeeBoy 1000G Tilt Hopper Paver...
  • Page 6 Spray Down ......4-19 Heating the Screed ......4-20 LeeBoy 1000G Tilt Hopper Paver...
  • Page 7 Every 1000 Hours or Annual Routine Maintenance ..5-6 Every 1500 Hours ......5-6 LeeBoy 1000G Tilt Hopper Paver...
  • Page 8 Replace Tracks ......5-26 Drive Tires ......5-27 viii LeeBoy 1000G Tilt Hopper Paver...
  • Page 9 Hydraulic Reservoir and Hopper Lift Cylinder ....7-14 Hopper Wing Sequence Manifold ..... 7-16 LeeBoy 1000G Tilt Hopper Paver...
  • Page 10 OPTION - Rubber Tire Drive System ....7-92 Alphabetical Parts Index ......7-94 LeeBoy 1000G Tilt Hopper Paver...
  • Page 11 The LeeBoy family of companies is committed to total quality management with a strong focus on meeting customer needs. LeeBoy is also proud to be an accredited ANAB manufacturer, which is a certification process comprised of quality standards established by the American National Standards Institute (ANSI) and the American Society for Quality (ASQ).
  • Page 12 Introduction NOTES LeeBoy 1000G Tilt Hopper Paver...

  • Page 13: Safety

    Safety Decals Care ......1-12 Decal Application ......1-12 LeeBoy 1000G Tilt Hopper Paver...

  • Page 14: Safety

    Safety NOTES LeeBoy 1000G Tilt Hopper Paver...
  • Page 15 IMPORTANT FOR THE SAFETY OF YOU AND YOUR COWORKERS. READ AND UNDERSTAND read and understand this manual before operating the LeeBoy Model 8616D Commercial Paver and follow its THOROUGHLY. HEED THE WARNINGS AND instructions when operating the machine. FOLLOW THE INSTRUCTIONS.

  • Page 16: Safety Precautions

    • Failure to observe these directions could result in electrocution or death. • Contact LeeBoy or an authorized LeeBoy dealer for additional training. • Make sure you are aware of all laws and regulations Electrocution Hazard...
  • Page 17 When operating machinery there is a risk for Never modify the LeeBoy machine without the written fire. Always have appropriate safety consent of LeeBoy. Any modification can affect the safe equipment available. operation of the paver and may cause personal injury or death.
  • Page 18 • Never check for a hydraulic fluid or fuel leak with your hands. Always use a piece of wood or cardboard. Have your authorized LeeBoy dealer or distributor repair the damaged parts. LeeBoy 1000G Tilt Hopper Paver...

  • Page 19: Machine Precautions

    Natural separation will occur in about 48 to 72 hours. • Only use replacement parts approved by LeeBoy. Get medical attention as soon as possible. Other replacement parts may affect warranty •...

  • Page 20: Refueling Precautions

    • Check brakes, steering and other control devices in trees, cliffs, overhead power lines, and areas where accordance with instructions before starting. Be sure there is danger of a slide. both steering levers (joysticks) are in neutral with the neutral lock engaged. LeeBoy 1000G Tilt Hopper Paver...

  • Page 21: Poor Visibility

    2. Apply neutral lock. While the machine is equipped with a beacon and a 3. Lower screed to the ground. work light, contact your authorized LeeBoy dealer for 4. Shut off engine. additional lighting packages if working under these 5. Place equipment in a safe position.

  • Page 22: Safety Decals

    DANGER safety decals as shown in the following readable and located on the paver as designated by graphics. For additional help, refer to the parts listing in LeeBoy. Section 7 and contact your authorized LeeBoy dealer to order a replacement kit. Safety Decal Locations Safety Decal Locations...
  • Page 23 Safety Part # 1010091 Part # 856444 Both Sides Part # 856639 Part #1010090 Part # 859765 Part # 1005474 Part # 856446 Part # 856481 Part # 856442 Part # 856438 (Both Sides) LeeBoy 1000G Tilt Hopper Paver 1-11...

  • Page 24: Safety Decals Care

    5. Slowly remove the remaining backing and carefully smooth the remaining portion of the decal into place. 6. Small air pockets can be pierced with a pin and smoothed using a piece of the decal backing. 1-12 LeeBoy 1000G Tilt Hopper Paver...

  • Page 25: Information And Specifications

    Hydraulic Fittings ......2-8 Determining Proper Torque ..... 2-9 LeeBoy 1000G Tilt Hopper Paver...

  • Page 26: Two Year Limited Warranty

    Exclusion of Other Warranties/Limitation of Liability Exclusion of Other Warranties/Limitation of Liability OTHER THAN THE EXPRESS WARRANTY PROVIDED IN SECTION A. ABOVE, LEEBOY GIVES NO EXPRESS, STATUTORY, OR IMPLIED WARRANTY OR GUARANTEE AND HEREBY DISCLAIMS ALL SUCH WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, SUITABILITY, DURABILITY, CONDITION, QUALITY, OR FREEDOM FROM CLAIMS OF ANY PERSON BY WAY OF INTERFERENCE, INFRINGEMENT, OR THE LIKE.

  • Page 27: Contact Information

    Dealership Address: Dealership Phone: Record of Ownership Record of Ownership Please complete the following information to use if you need to contact your authorized LeeBoy dealer for service, parts or literature. Machine Model Number: _____________________________________________ Paver Serial Number: Date of Purchase:...

  • Page 28: Specification Charts

    Information and Specifications SPECIFICATION CHARTS The specifications provided in this section are Replace original equipment only with applicable to the LeeBoy Model 1000G Tilt Hopper LeeBoy approved components. Paver. Included in this section are specifications for paver weights, dimensions, performance, and torque values for both metric and standard inch fasteners.
  • Page 29 All Weather AW 32 or Equivalent Torque Hub 90 WT Gear Oil Grease Shell Avania EP Grease or Equivalent Table 2-6. Hydraulic Pressures Specifications ITEM SPECIFICATION Pump (Propel) 3625 PSI General Purpose Pump 2000 PSI LeeBoy 1000G Tilt Hopper Paver...
  • Page 30 Battery Voltage 12 Volts Alternator 60 Amps, 12 Volt, Negative Ground Manual belt tension mechanism keeps serpentine belt Alternator Fan Belt Tension under tension at all times. Starter Voltage and Type 12 Volt, negative ground LeeBoy 1000G Tilt Hopper Paver...

  • Page 31: Torque Specifications

    1139 1817 1363 2464 1848 12 UNF 1241 1683 1261 2012 1509 2728 2046 1-1/2 6 UNC 1950 1462 2644 1982 3162 2371 4287 3215 12 UNF 2194 1645 2975 2230 3557 2668 4823 3617 LeeBoy 1000G Tilt Hopper Paver...

  • Page 32: Metric Fasteners

    Place one wrench on the connector body and tighten the swivel nut with the second to the torque shown in the following table: NOTE: The torque values shown are based upon 1 1/4 lubricated connections. 1 3/8 LeeBoy 1000G Tilt Hopper Paver...

  • Page 33: Determining Proper Torque

    TS = Torque setting indicated on wrench Equations Equations • Torque setting if the crowfoot is placed in line with respect to the wrench: TS = TD * L / LA TS = TD * L / (L+E) LeeBoy 1000G Tilt Hopper Paver...
  • Page 34 2. The flats method is most accurate for the first assembly cycle. For multiple disassembly and assembly cycles, torque values are more reliable. 3. Tightening two (2) flats or more may damage seal faces. LeeBoy 1000G Tilt Hopper Paver 2-10...
  • Page 35 2. Torque values apply to bolts that are plated or coated in light engine oil. 3. Before assembly, lubricate O-Ring with light oil (SAE 10W or 20W). LeeBoy 1000G Tilt Hopper Paver 2-11...
  • Page 36 2. When using a male tapered pipe thread with a female straight or parallel pipe thread, maximum values are 50% of those listed in the table above. 3. If thread sealant is used, maximum values shown should be decreased by 25%. LeeBoy 1000G Tilt Hopper Paver 2-12...

  • Page 37: Component Location

    Propane Tank Controls ..... . . 3-10 Screed Controls ......3-11 LeeBoy 1000G Tilt Hopper Paver...

  • Page 38: Component Location

    Component Location NOTES LeeBoy 1000G Tilt Hopper Paver...

  • Page 39: Components Overview

    This section describes the major components for the Refer to the Engine Operator’s Manual for a complete LeeBoy Model 1000G Tilt Hopper Paver. Become description of the engine. familiar with these components before operating the machine.

  • Page 40: Hopper

    Option gates, detect the amount of material present and control the auger to keep asphalt material flow constant. Two-Speed Hydrostatic Drive (includes fail- Option safe brake) Spray Down System Option Rubber Tire Drive System Option LeeBoy 1000G Tilt Hopper Paver...

  • Page 41: Machine Overview

    Extends for a paving width to match joints and leave a clean edge. Screed Extension Angle Adjusts the trailing edge of the extension wear plate to provide the best mat. of Attack (AoA) Screw Moves up or down and can level extension at wide widths. LeeBoy 1000G Tilt Hopper Paver...

  • Page 42: Control Panel

    The left switch controls the left auger; the right switch controls the right auger. Left and Right Auger Push the switch UP to operate auger in AUTO mode, which must be used with Switches the optional sonic auger sensor. Push switch DOWN to turn off the auger. LeeBoy 1000G Tilt Hopper Paver...
  • Page 43 Ignition Switch with Start” light turns off to crank ignition. Cold-Weather Turn key counterclockwise to the OFF position to turn off engine and remove Start-Up key. NOTE: Engine will not start unless neutral lock is engaged. LeeBoy 1000G Tilt Hopper Paver...

  • Page 44: Left Operator Controls

    Distributes asphalt to right screed extension. Push lever to the OUT position RIGHT Auger In/Out to turn on the RIGHT auger. Push lever down to the OUT position to turn on the RIGHT auger. Push lever to the IN position to turn off the RIGHT auger. LeeBoy 1000G Tilt Hopper Paver...

  • Page 45: Steering Controls

    Make only slow Screed Extension Extends and retracts adjustments to joysticks Right In/Out Lever screed extension. to turn machine. Auger Right In/Out Distributes asphalt to Lever right screed extension. LeeBoy 1000G Tilt Hopper Paver...

  • Page 46: Burner Controls

    Right Burner Valve propane to right main Propane Tank Opens and closes screed burner. Open/Close Valve propane pressure. Burner Ignitor Used to light burners. Controls flow of pro- Burner Ignitor Valve pane to ignitor. 3-10 LeeBoy 1000G Tilt Hopper Paver...

  • Page 47: Screed Controls

    Moves up or down and can level extension at wide widths. Screed Extension Heat Ignites the screed extension heat. Ignitor Wand Flight Screw Controls the depth of the asphalt. Crown and Valley Adjusts for positive crown or negative valley in wear plate. LeeBoy 1000G Tilt Hopper Paver 3-11...
  • Page 48 Component Location NOTES 3-12 LeeBoy 1000G Tilt Hopper Paver...

  • Page 49: Operation

    Hopper Wings ......4-22 Under Auger Material Cut-Offs ....4-23 LeeBoy 1000G Tilt Hopper Paver...
  • Page 50 Sonic Auger Sensor ......4-33 Topcon® Sonic Slope and Dual Grade Control ... . 4-33 LeeBoy 1000G Tilt Hopper Paver...

  • Page 51: Receiving The Machine

    The gravity-feed unit to check its general condition and for familiarization. tilt hopper featured on the 1000G can be raised to a Continue with a check of the systems and components steeper level than any other paver in its class, allowing shown in Table 4-1 below: for optimum material flow and greater productivity.

  • Page 52: Start-Up Procedure

    3. Turn ignition key on instrument panel counterclockwise to the OFF position and remove key. NOTE: If for any reason the engine does not shut down when key is turned off, push the E-Stop button. LeeBoy 1000G Tilt Hopper Paver...

  • Page 53: Dpf Regeneration (Regen)

    A warning icon will also display if the hydraulic or 80 percent and needs to be cleaned or replaced. engine oil temperature is too high. Other warning status icons may also illuminate. (See Table 4-3 on Page 4-17) LeeBoy 1000G Tilt Hopper Paver...

  • Page 54: Set Points And Throttle Speed

    Speed Adjustment: Adjusts throttle speed in increments. Use the (+) button to increase speed or the (-) button to decrease speed. See Page 4-6 for default speed settings. Increases the engine speed (RPMs). Decreases the engine speed (RPMs). LeeBoy 1000G Tilt Hopper Paver...

  • Page 55: Main Menu Screen

    This must be addressed immediately to prevent DPF soot level from reaching a level of 4 or 5, which will cause damage to the engine. (See Section 5 Diagnostic Codes.) Figure 4-7. Active Diagnostics Screen LeeBoy 1000G Tilt Hopper Paver...

  • Page 56: System Info

    Figure 4-9. System Info Screen Figure 4-8. Logged Diagnostics Screen Press the UP/DOWN soft keys to scroll to the screen with application and configuration information. (Figure 4-10) Figure 4-10. Application and Configuration Information Screen LeeBoy 1000G Tilt Hopper Paver...

  • Page 57: Lamp Info

    DOWN soft keys to scroll to each symbol. (Figures 4-11 to 4-14) Figure 4-13. Machine Inhibiting DPF Regeneration Screen Figure 4-11. High Exhaust Temperature Due to DPF Regeneration Symbol Screen Figure 4-14. Parked Regeneration Overview Screen Figure 4-12. Needs Regenerating Screen LeeBoy 1000G Tilt Hopper Paver...

  • Page 58: User Settings

    +/– soft keys. Figure 4-15. Set Night Vision Color Preferences (English, French, German, Spanish, Italian or Japanese) Screen Figure 4-16. Set Day Vision Color Preferences Figure 4-18. Set Language Preferences Screen Screen 4-10 LeeBoy 1000G Tilt Hopper Paver...
  • Page 59 NOTE: A reboot is required for changes to the Date Setting to take effect. Figure 4-19. Set Unit Preferences Screen Figure 4-20. Time Setting Screen NOTE: Pressing the “X” button closes the pop-up messages. LeeBoy 1000G Tilt Hopper Paver 4-11...

  • Page 60: Dpf Regeneration

    RPMs and/or load to allow the DPF to automatically regenerate. This only applies at DPF Level 1 and 2 (described on the following pages). Figure 4-21. Regen Alert Message Pop-Up Screen 4-12 LeeBoy 1000G Tilt Hopper Paver...
  • Page 61 Figure 4-23. Secondary Regen Level 2 Message A message will appear when regeneration completes. Press the “X” button to return to the Gauge screen. (Figure 4-24) Figure 4-22. Regen Level 2 Warning Figure 4-24. Regen Complete Message LeeBoy 1000G Tilt Hopper Paver 4-13...
  • Page 62 Press the “X” button to (Figure 4-28) Press the “X” button to exit. exit. (Figure 4-26) Figure 4-26. Secondary Regen Level 3 Notice Figure 4-28. Regen Level 5 4-14 LeeBoy 1000G Tilt Hopper Paver...

  • Page 63: Perform Parked Regeneration

    SURE EXHAUST WILL NOT COME INTO CONTACT WITH ANY COMBUSTIBLE MATERIALS. Continue to monitor surrounding areas during the process. If unsafe conditions develop, shut the unit off immediately. Figure 4-29. First DPF Regeneration Screen LeeBoy 1000G Tilt Hopper Paver 4-15...
  • Page 64 6. The third Regen screen appears as the regeneration process begins and provides important warnings. It is imperative that the operator read and follow the instructions. (Figure 4-31) Figure 4-32. Stop Regen Screen Figure 4-31. DPF Regen Warnings Screen 4-16 LeeBoy 1000G Tilt Hopper Paver...

  • Page 65: Status And Warning Alert Icons

    Diesel Exhaust Fluid (DEF) System Warning. Indicates a failure of the emission system or that engine emissions are too high. The DEF may be contaminated and need to be replaced, or the system may need service. Contact your authorized dealer for assistance if needed. LeeBoy 1000G Tilt Hopper Paver 4-17...

  • Page 66: Driving The Paver

    OFF before leaving the operator platform. • To move in reverse, SLOWLY pull both joysticks backwards to reach the desired speed. The farther joysticks are pulled backward, the faster the paver will travel. 4-18 LeeBoy 1000G Tilt Hopper Paver...

  • Page 67: Paver Operation

    When using solvents and release agents, DO NOT allow cleaning solvent to run onto the ground. Only spray down the machine in a designated area away from the paving site. LeeBoy 1000G Tilt Hopper Paver 4-19...

  • Page 68: Heating The Screed

    This should be performed before paving and if the paver is idle long enough for the screed to cool between loads. The LeeBoy 1000G paver is equipped with an LPG Spray propane tank with regulator, two burners on the main Down screed, and a burner on each screed extension.
  • Page 69 6. Light the left, then the right burner (located just below the main burner valves). Turn the ignitor wand valve clockwise to the CLOSED position and return to the burner cradle. (Figures 4-38 and 4-39) LeeBoy 1000G Tilt Hopper Paver 4-21...

  • Page 70: Hopper Wings

    (Figure 4-37 on the previous page.) 2. When the flames extinguish, TURN OFF ALL burner valves clockwise to the OFF position. (Figure 4-36 on Page 4-20) Figure 4-41. Tilt Hopper 4-22 LeeBoy 1000G Tilt Hopper Paver...

  • Page 71: Under Auger Material Cut-Offs

    Figure 4-43. Front Lip Side Wings In/Out Lever NOTE: The front lip side wings can also be operated from the right side of the paver. (Page 3-9) Figure 4-45. Left and Right Cut-Off Levers LeeBoy 1000G Tilt Hopper Paver 4-23...

  • Page 72: Set The Screed, Flight Screw And End Gates

    NOTE: The right screed extension can also be operated from the right side of the paver. (Page 3-9) Left and Right Float Lever Extension Levers Figure 4-49. Flight Screw Adjustment Figure 4-47. Screed Extensions and Float Levers 4-24 LeeBoy 1000G Tilt Hopper Paver...
  • Page 73 NOTE: Too much adjustment up or down may cause uneven pavement. 10. If making a cold joint, set the endgate down about 1/4 inch (for a nice, even edge. Figure 4-51. End Gate Depth Screw Adjustment LeeBoy 1000G Tilt Hopper Paver 4-25...

  • Page 74: Vertical Height Adjustment

    Bolt leading edge crown is 1/8 inch. There will not be any crown in the mat, but the material flow under the screed plate will be improved. Crown Handle Adjuster Figure 4-54. Crown Adjustment 4-26 LeeBoy 1000G Tilt Hopper Paver...

  • Page 75: Mat Texture Adjustment

    Figure 4-58. Sonic screed wear plate and cause poor material when paving widths exceeding Auger Sensor compacting, resulting in a poor finish. nine (9) feet. LeeBoy 1000G Tilt Hopper Paver 4-27...

  • Page 76: Starting To Pave

    Starting To Pave Figure 4-59. Sonic Auger Sensor Mounts and Connections The LeeBoy Model 1000G Tilt Hopper paver provides superior paving for driveways, small parking lots, alleys, Plug in the sonic auger sensor (Figure 4-58) as patching, utility cuts and municipal work. The gravity- shown in Figure 4-59.

  • Page 77: Basic Paving

    12. Make a paving pass, then return paver back to starting position to begin the next pull, paving until the asphalt level in the hopper is low. Never back up with cut-off gates open. 13. Repeat these steps as you continue to pave. LeeBoy 1000G Tilt Hopper Paver 4-29...

  • Page 78: Unloading And Loading

    Line up tracks with the ramp. 2. BEFORE moving the machine, ensure: • The main screed position is UP. • Screed extensions are retracted. • The Under Auger Material Cut-Offs below the augers are CLOSED. 4-30 LeeBoy 1000G Tilt Hopper Paver...

  • Page 79: Tie-Down Procedure

    Figure 4-64. Tie-Down D-Ring Locations tandem with a sensor to automatically adjust the screed to varying grades. Rubber Tire Drive System Rubber Tire Drive System A rubber-tire model is an available option in lieu of the tracked paver. LeeBoy 1000G Tilt Hopper Paver 4-31...

  • Page 80: Spray Down Hose Reel

    It cannot be emphasized enough that (Figure 4-66) the paver needs to be on level ground for correct See your authorized dealer installation and operation. for details. Ask for Part Number 1020521. Figure 4-66. Magnetic Cup Holder 4-32 LeeBoy 1000G Tilt Hopper Paver...

  • Page 81: Sonic Auger Sensor

    “plug-and-play” sensor system. (Figure 4-68) This option includes an auger dial on each operator control side for controlling material height. (See Page 4-27) Figure 4-68. Sonic Auger Sensor LeeBoy 1000G Tilt Hopper Paver 4-33...
  • Page 82 Operation NOTES 4-34 LeeBoy 1000G Tilt Hopper Paver...

  • Page 83: Maintenance

    DPF Service ....... . .5-16 LeeBoy 1000G Tilt Hopper Paver...

  • Page 84: Maintenance

    PV480 Diagnostic Trouble Code (DTC) Chart ....5-42 PV480 Digital Display ......5-52 LeeBoy 1000G Tilt Hopper Paver...

  • Page 85: General Information

    Always use the appropriate and Before performing any maintenance procedures on correct sized tools for the task at hand to prevent the LeeBoy Model 1000G Paver, review the safety damage or possible injury. information in Section 1. Refer to the Engine Operator’s...

  • Page 86: Accessing Components

    Start the engine. 2. Push the Front Lip lever to the Wings OUT position and hold until the hopper has completely raised. Insert Safety Prop Remove Safety Prop Figure 5-1. Hopper Safety Prop LeeBoy 1000G Tilt Hopper Paver...

  • Page 87: Routine Maintenance

    9. Check hydraulic oil level. (Page 5-20) increased maintenance costs can result upon start- 10. Perform any other engine preventive maintenance up the next day. Clean the paver daily (or more often described in the Engine Operator’s Manual. if needed). LeeBoy 1000G Tilt Hopper Paver...

  • Page 88: Every 50 Hours Or Weekly Routine Maintenance

    Every 3000 Hours Contact your authorized dealer to check, and service if needed, the EGR system and turbo- charger. 2. Perform previous routine maintenance and any other engine preventive maintenance described in the Engine Operator’s Manual. LeeBoy 1000G Tilt Hopper Paver...

  • Page 89: Lubrication

    Flange bearing on the AOA (Angle-of-Attack) adjusters on extensions (both sides). Weekly Screed extension screws and bearings (both sides). Weekly Spray release agent between track pads daily for efficient operation. Daily Pillow block bearing (both sides). Quarterly Auger bearings and end mount (both sides). Daily LeeBoy 1000G Tilt Hopper Paver...

  • Page 90: Daily Lubrication

    Shell EP Grease (or equivalent). Spray release agent on any part of the paver that comes into contact with asphalt daily. LeeBoy 1000G Tilt Hopper Paver...

  • Page 91: Weekly Lubrication

    Lubricate all screws and bearings on the screed and screed extension components shown below with Shell Avania EP Grease 2 or equivalent weekly. Flight Screw Depth Grease Fittings Tilt Adjuster Screw Screw Vertical Adjusters Screed Pivot Crown Chain Crown Auger Chains (Both Sides) LeeBoy 1000G Tilt Hopper Paver...

  • Page 92: Torque Hub Lubrication

    If oil does not come out, remove the top plug and fill with SAE 90 WT gear oil until oil starts to appear at the plug. 4. Replace plug and repeat process on the other Figure 5-2. Torque Hubs torque hub. 5-10 LeeBoy 1000G Tilt Hopper Paver...

  • Page 93: Maintenance Adjustments

    Spray slides with copper-based anti-seize lubricant. 8. Check operation and adjust further if needed. 1/2-Inch Bolts Motor Bolts Top Guide Figure 5-4. Screed Extension Top Guide Tension Adjustment Adjusters Figure 5-3. Auger Drive Chain Bolts LeeBoy 1000G Tilt Hopper Paver 5-11...

  • Page 94: Engine Maintenance

    Maintenance ENGINE MAINTENANCE The LeeBoy 1000G Tilt Hopper Paver features the latest that can cause major problems and costly repairs in in emissions compliance and electronically-controlled time, so be sure to follow the maintenance schedule on engine technology. Advanced emission-control devices Page 5-3.

  • Page 95: Check Engine Lubrication Oil

    6. Fill the engine with 1.85 gallons of oil at the oil fill cap. Check oil level using the oil dipstick. 8. Dispose of used oil in accordance with local and federal environmental laws. LeeBoy 1000G Tilt Hopper Paver 5-13...

  • Page 96: Change Air Filter

    Start engine. If engine does not run smoothly, recheck filter element contact. NOTE: The air filter elements should be replaced every 250 service hours of normal paver operation, but more often if the paver is operated in severe conditions. 5-14 LeeBoy 1000G Tilt Hopper Paver...

  • Page 97: Engine Drive Belt

    3. Wipe oil and grease off the oil separator body and Bolt cover. Safety 4. Insert a new filter element and gasket. Shield 5. Reattach the cover cap to the oil separator body. Belt Figure 5-8. Engine Belt Tension Bolt LeeBoy 1000G Tilt Hopper Paver 5-15...

  • Page 98: Dpf Service

    • Check for any internal blockage in the radiator hose. If scale forms on the hose, clean with scala inhibitor (or equivalent). • Check engine cooling fan for damaged or bent blades. Replace if damaged. 5-16 LeeBoy 1000G Tilt Hopper Paver...

  • Page 99: Replace Radiator Hoses

    3. Fill with diesel fuel until full. 5. Disconnect hoses and inspect for damage. 4. Replace fuel cap. • If clamps are not damaged, retain for reinstallment (or replace if damaged). 6. Install new hoses and reconnect with hose clamps. LeeBoy 1000G Tilt Hopper Paver 5-17...

  • Page 100: Change Fuel Filter

    The fuel filter is a 1-micron filter that lines. Failure to do so can adversely affect can only be purchased from LeeBoy or Kubota. performance. Tighten the fuel filter as directed on by To drain the water separator: the filter manufacturer.

  • Page 101: Hydraulic System

    Take care when working with the reservoir. hydraulic system to ensure it is completely clean. Leeboy uses a leak-detection dye that Never allow the hydraulic oil level to may turn the hydraulic oil a slight yellow tint. fall too low. Pump damage will occur.

  • Page 102: Electrical System

    Fire and Explosion Hazard! Be sure that the battery charger is in the OFF position before connecting it to the battery. DO NOT pressure-wash electrical components! 5-20 LeeBoy 1000G Tilt Hopper Paver...

  • Page 103: Battery Servicing

    Ensure the vent caps are tight to prevent positive (+). solution from entering the cells. 4. Pour clean water over the battery and surrounding area to rinse away the solution. 5. Check vent cap breather openings to ensure they are clear. LeeBoy 1000G Tilt Hopper Paver 5-21...

  • Page 104: Fuse Panel

    Examine the routing of the harness and ensure it is not 2-Speed subjected to excessive movement, which often causes (Option) broken wiring. Back-Up Vibrator Alarm Spray Down Horn Augers Pause/Brake Plus 1 Figure 5-20. Fuse Panel 5-22 LeeBoy 1000G Tilt Hopper Paver...

  • Page 105: Dielectric Grease

    Figure 5-22. Incorrect Application of Dielectric Grease Figure 5-21. Correct Application of Dielectric Grease LeeBoy 1000G Tilt Hopper Paver 5-23...

  • Page 106: Replacement Procedures

    4. Label, plug and cap the hoses. before operating. 5. Place a sling that provides sufficient support around the gear pump assembly. 5-24 LeeBoy 1000G Tilt Hopper Paver...

  • Page 107: Hydraulic Motor Installation Start-Up Procedure

    The port plugs should only be removed from the motor when the system connections are ready to be made. LeeBoy 1000G Tilt Hopper Paver 5-25...

  • Page 108: Replace Tracks

    12. Screw track tension manifold relief cartridge back into place and check hydraulic oil level. Add more if 6. Put the paver in reverse and back up slowly until needed. clear of the track. Discard track. 5-26 LeeBoy 1000G Tilt Hopper Paver...

  • Page 109: Drive Tires

    (See Torque Tables in Section 2) NOTE: Inject wheel bearing grease into axle splines. Figure 5-28. Pillow Block Bearing and Axle 10. Reinstall tracks using Steps 5 - 11 in the previous section. LeeBoy 1000G Tilt Hopper Paver 5-27...

  • Page 110: Front Idler

    6. Remove the undercarriage idler from the rod. The front idler and bearings will slide out. (Figure 5-32) 5-28 LeeBoy 1000G Tilt Hopper Paver...

  • Page 111: Torque Hub

    6. Start the engine and let machine idle for 10 minutes to work air out of the hydraulic system. Check for any leaks. Screw 5/8-Inch Bolts Screw Figure 5-34. Remove Hydraulic Motor and Torque LeeBoy 1000G Tilt Hopper Paver 5-29...

  • Page 112: Under Auger Material Cut-Offs

    6. Reinsert roll pin into outer cut-off hinge. motor mounting brackets. Reconnect cylinder to cut-off. Hinge Pin (Inside Hinge) Roll Pin Motor Bolts Tension Motor Bolts Adjusters Figure 5-35. Under Auger Material Cut-Offs Figure 5-36. Auger Motors 5-30 LeeBoy 1000G Tilt Hopper Paver...

  • Page 113: Auger End Mounts

    17. Reconnect the hydraulic hoses and check for leaks. Figure 5-39. Remove Collar and End Mount 4. Remove bolt on the auger end mount bolt and slide off the auger shaft. 5. Replace with new end mount and reinstall components. LeeBoy 1000G Tilt Hopper Paver 5-31...

  • Page 114: Auger And Inner Bearings

    NOTE: If you are replacing the auger, align the new auger in the same position as the old one to prevent installing it backwards. 5-32 LeeBoy 1000G Tilt Hopper Paver...

  • Page 115: Screed Extension Wear Plate

    9. Reinstall the endgate and tilt screw. 4. Remove the three bolts holding the front extension hinge shield. 5. Carefully slide the hinge pin out. The wear plate will disconnect and fall to the ground. LeeBoy 1000G Tilt Hopper Paver 5-33...

  • Page 116: Main Screed Wear Plate

    NOTE: Clamp the center portion of the screed crown gussets to hold the frame in place before lifting it from the worn wear plate. Wear Plate Bolts (24 Total) Figure 5-44. Wear Plate Bolts 5-34 LeeBoy 1000G Tilt Hopper Paver...

  • Page 117: Weldment

    DO NOT MAKE MODIFICATIONS TO THE MACHINE. ONLY weld if needed for repair purposes. Weldment modifications to the machine can void your warranty. LeeBoy 1000G Tilt Hopper Paver 5-35...

  • Page 118: Winterizing For Storage

    If you do not run the engine for six months or months. If storing any longer, drain the DEF fluid into longer, apply engine oil to the valve guide and stem an approved container. seal before starting. 5-36 LeeBoy 1000G Tilt Hopper Paver...

  • Page 119: Troubleshooting

    Light flickers Controller attempting to 3 times, then energize the destroke 1 flash, and solenoid and an open or repeats until short detected. Very solenoid problem connection and wiring. Cycle resolved. power to clear fault. LeeBoy 1000G Tilt Hopper Paver 5-37...

  • Page 120: Track Tension Pressure

    Any adjustment is typically due to damage or extensive wear rather than should only be performed by an authorized LeeBoy track tension pressure, but check the pressure first to dealer. Work not performed by an authorized dealer rule out a hydraulic issue.

  • Page 121: Spray Down Pump

    NOTE: When starting the spray down pump or • Retighten the bleeder valve. emptying the tank, open the bleeder valve slightly to expel air and facilitate priming. As soon as the pump is operating, close the bleeder valve. LeeBoy 1000G Tilt Hopper Paver 5-39...

  • Page 122: Troubleshooting Chart

    Troubleshooting Chart Troubleshooting Chart The troubleshooting charts below identify the most common symptoms of failure. Use these charts to help identify the failed component and possible remedies. If the problem persists, see your authorized LeeBoy dealer. Table 5-4. Paver Troubleshooting SYMPTOM...
  • Page 123 Give screed time to react. Flight screw locking up. Screw seized. Replace screw. Twisting screed too far. Give screed time to react. Flight screw bearing damage. Loading and unloading. Check ramps for easy access. LeeBoy 1000G Tilt Hopper Paver 5-41...

  • Page 124: Pv480 Diagnostic Trouble Code (Dtc) Chart

    Engine power drops.) Key switch turn OFF. Boost pressure sensor: Failure of sensor. Voltage of boost (Default value is set in pressure sensor is 0.2V or below. consideration with high altitude usage. Engine power drops.) 5-42 LeeBoy Model 8515D Conveyor Paver...
  • Page 125 Open circuit or +B short circuit of Rail pressure sensor: sensor/harness. Failure of sensor. Engine running noise and white High Voltage or rail pressure sensor is smoke increases. Engine forcibly 4.9V or above. stopped. LeeBoy Model 8515D Conveyor Paver 5-43...
  • Page 126 Voltage of temperature Diagnostic counter = zero sensor: Low sensor in supply pump is 0.1V or less. Engine speed exceeds threshold Engine speed. speed. Engine speed ≥ 3500 min- Diagnostic counter = zero 1 (rpm). 5-44 LeeBoy Model 8515D Conveyor Paver...
  • Page 127 Faulty starting. White Key switch turn OFF. driving circuit overheat. smoke increases. Open circuit of harness or relay Open circuit of glow coil. Faulty starting. White smoke Key switch turn OFF. relay driving circuit. increases. LeeBoy Model 8515D Conveyor Paver 5-45...
  • Page 128 572° F (300° C). Open circuit or +B short circuit Exhaust gas of sensor/harness. DPF inlet 3242 temperature sensor 1: Key switch turn OFF. temperature sensor voltage 4.92V High or more. 5-46 LeeBoy Model 8515D Conveyor Paver...
  • Page 129 Engine not forcibly stopped by PM accumulation more than ECU. STRONGLY recommend 3701 Excessive PM 5. trigger level. Regeneration Level operator to stop engine promptly. = 5. Must be reset by Kubota service tool. LeeBoy Model 8515D Conveyor Paver 5-47...
  • Page 130 Injectors that have no DTC are 523524 4 at power supply side, Key switch turn OFF. operated. Engine vibration or all cylinder injectors increases and may stop. short to ground. 5-48 LeeBoy Model 8515D Conveyor Paver...
  • Page 131 2250 kgf/cm ) or more continues one second under the condition of below 800 min-1 (rpm). [Threshold changes depending upon the engine speed. 700 min-1 (rpm) should be used as a reference. LeeBoy Model 8515D Conveyor Paver 5-49...
  • Page 132 Diagnostic counter = zero Low coolant warm-up condition is not satisfied 523589 17 temperature in parked Leaving from Parked active because coolant temperature is regeneration. regeneration status. too low (below 149° F or 65° C). 5-50 LeeBoy Model 8515D Conveyor Paver...
  • Page 133 CAN ETC5 frame time-out error. Key switch turn OFF. frame error. No request to “TSC1 buffer” continues three times after over- 523596 2 CAN TSC1 frame error. Diagnostic counter = zero ride control request (other than 0x00). LeeBoy Model 8515D Conveyor Paver 5-51...

  • Page 134: Pv480 Digital Display

    (Figures 5-51 and 5-52) 2. Fuses can be checked by removing the fuse and using a continuity tester OR checking for +12VDC on each pin on the back of the fuse. Clip Figure 5-51. PV480 Main Connector 5-52 LeeBoy 1000G Tilt Hopper Paver...
  • Page 135 If the main relay is not energizing, the fuel pump will not operate. If none of these procedures correct the problem, contact your authorized LeeBoy dealer for assistance. Figure 5-53. Power Distribution Box (PDB) LeeBoy 1000G Tilt Hopper Paver 5-53...
  • Page 136 Maintenance NOTES 5-54 LeeBoy 1000G Tilt Hopper Paver...

  • Page 137: Schematics

    Hydraulic Schematic (2 of 2) ......6-29 LeeBoy 1000G Tilt Hopper Paver LeeBoy 1000G Tilt Hopper Paver...

  • Page 138: Schematics

    Schematics LeeBoy 1000G Tilt Hopper Paver...

  • Page 139: Main Electrical Schematic (1 Of 2)

    Schematics MAIN ELECTRICAL SCHEMATIC (1 OF 2) Schematic for Part # 1011944 Schematic for Part # 1011944 Figure 6-1. Main Electrical Schematic (1 of 2) LeeBoy 1000G Tilt Hopper Paver...
  • Page 140 Schematics NOTES LeeBoy 1000G Tilt Hopper Paver...

  • Page 141: Main Electrical Schematic (2 Of 2)

    Schematics MAIN ELECTRICAL SCHEMATIC (2 OF 2) Schematic for Part # 1011944 Schematic for Part # 1011944 Figure 6-2. Main Electrical Schematic (2 of 2) LeeBoy 1000G Tilt Hopper Paver...
  • Page 142 Schematics NOTES LeeBoy 1000G Tilt Hopper Paver...

  • Page 143: Main Electrical Harness (1 Of 2)

    Schematics MAIN ELECTRICAL HARNESS (1 OF 2) Schematic for Part # 1022939 Schematic for Part # 1022939 Figure 6-3. Main Electrical Harness (1 of 2) LeeBoy 1000G Tilt Hopper Paver...
  • Page 144 Schematics NOTES LeeBoy 1000G Tilt Hopper Paver...

  • Page 145: Main Electrical Harness (2 Of 2)

    Schematics MAIN ELECTRICAL HARNESS (2 OF 2) Schematic for Part # 1022939 Schematic for Part # 1022939 Figure 6-4. Main Electrical Harness (2 of 2) LeeBoy 1000G Tilt Hopper Paver...
  • Page 146 Schematics NOTES 6-10 LeeBoy 1000G Tilt Hopper Paver...

  • Page 147: System Power Harness

    Schematics SYSTEM POWER HARNESS Schematic for Part # 1025194 Schematic for Part # 1025194 Figure 6-5. System Power Harness LeeBoy 1000G Tilt Hopper Paver 6-11...
  • Page 148 Schematics NOTES 6-12 LeeBoy 1000G Tilt Hopper Paver...

  • Page 149: Neutral Safety Harness

    Schematics NEUTRAL SAFETY HARNESS Schematic for Part # 1011853 Schematic for Part # 1011853 Figure 6-6. Neutral Safety Harness LeeBoy 1000G Tilt Hopper Paver 6-13...
  • Page 150 Schematics NOTES 6-14 LeeBoy 1000G Tilt Hopper Paver...

  • Page 151: Control Box Assembly (1 Of 3)

    Schematics CONTROL BOX ASSEMBLY (1 OF 3) Schematic for Part # 1019838 Schematic for Part # 1019838 Figure 6-7. Control Box Assembly (1 of 3) LeeBoy 1000G Tilt Hopper Paver 6-15...
  • Page 152 Schematics NOTES 6-16 LeeBoy 1000G Tilt Hopper Paver...

  • Page 153: Control Box Assembly (2 Of 3)

    Schematics CONTROL BOX ASSEMBLY (2 OF 3) Schematic for Part # 1019838 Schematic for Part # 1019838 Figure 6-8. Control Box Assembly (2 of 3) LeeBoy 1000G Tilt Hopper Paver 6-17...
  • Page 154 Schematics NOTES 6-18 LeeBoy 1000G Tilt Hopper Paver...

  • Page 155: Control Box Assembly (3 Of 3)

    Schematics CONTROL BOX ASSEMBLY (3 OF 3) Schematic for Part # 1019838 Schematic for Part # 1019838 Figure 6-9. Control Box Assembly (3 of 3) LeeBoy 1000G Tilt Hopper Paver 6-19...
  • Page 156 Schematics NOTES 6-20 LeeBoy 1000G Tilt Hopper Paver...

  • Page 157: Spraydown Pump Harness

    Schematics SPRAYDOWN PUMP HARNESS Schematic for Part # 1015540 Schematic for Part # 1015540 Figure 6-10. Spraydown Pump Harness LeeBoy 1000G Tilt Hopper Paver 6-21...
  • Page 158 Schematics NOTES 6-22 LeeBoy 1000G Tilt Hopper Paver...

  • Page 159: Option - Ultrasonic Power Harness

    Schematics OPTION - ULTRASONIC POWER HARNESS Schematic for Part # 1015540 Schematic for Part # 1015540 Figure 6-11. Option - Ultrasonic Power Harness LeeBoy 1000G Tilt Hopper Paver 6-23...
  • Page 160 Schematics NOTES 6-24 LeeBoy 1000G Tilt Hopper Paver...

  • Page 161: Option - Electric Screw Remote Assembly

    Schematics OPTION - ELECTRIC SCREW REMOTE ASSEMBLY Schematic for Part # 1024465 Schematic for Part # 1024465 Figure 6-12. Option - Electric Screw Remote Assembly LeeBoy 1000G Tilt Hopper Paver 6-25...
  • Page 162 Schematics NOTES 6-26 LeeBoy 1000G Tilt Hopper Paver...

  • Page 163: Hydraulic Schematic (1 Of 2)

    1011844 1011817 3 PSI 10 psi 200 MESH, 15 GPM 910123 FDR1 FDR2 HOPPER WING 870319 20.0 in³ (328cc) 987903 851161 987903 20.0 in³ (328cc) RELIEF 2400PSI Figure 6-13. Hydraulic Schematic (1 of 2) LeeBoy 1000G Tilt Hopper Paver 6-27...
  • Page 164 Schematics NOTES 6-28 LeeBoy 1000G Tilt Hopper Paver...

  • Page 165: Hydraulic Schematic (2 Of 2)

    1011945 FRONT: 35cc 3625 PSI REAR: 35cc CHARGE: 22.8cc 283 PSI M2(L) M1(L) M2(R) M1(R) -M14 940520 VA(L) VB(L) VA(R) VB(R) RELIEF 2400PSI -M13 851161 Figure 6-14. Option - Hydraulic Schematic (2 of 2) LeeBoy 1000G Tilt Hopper Paver 6-29...
  • Page 166 Schematics NOTES 6-30 LeeBoy 1000G Tilt Hopper Paver...

  • Page 167: Illustrated Parts List

    Screed - Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50 LeeBoy 1000G Tilt Hopper Paver...
  • Page 168 Alphabetical Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . . 7-84 LeeBoy 1000G Tilt Hopper Paver...

  • Page 169: Quick Reference

    WEAR PLATES Description Part # Main Screed 851598SRV Alternator 1011799-32 Screed Extension (Left or 986981SRV Right) Starter 1011799-07 Specifications and designs may change without prior notice. These illustrations do not necessarily show the standard versions . LeeBoy 1000G Tilt Hopper Paver...

  • Page 170: Track Drive Assembly

    Illustrated Parts List TRACK DRIVE ASSEMBLY NOTE: RIGHT SIDE DRIVE SHOWN LEFT SIDE OMITTED FOR CLARITY 14 9 Figure 7-1. Track Drive Assembly LeeBoy 1000G Tilt Hopper Paver...
  • Page 171 853191 Slide, Undercarriage Idler 810015 Track, One Side w/46 Tracks Includes Items 39-41 810281C Track Section, Casted Quantity Shown is for Two Tracks 810291C Link Pin, Casted Track Section Quantity Shown is for Two Tracks LeeBoy 1000G Tilt Hopper Paver...

  • Page 172: Track Drive Assembly (Cont.)

    Illustrated Parts List TRACK DRIVE ASSEMBLY (CONT.) NOTE: RIGHT SIDE DRIVE SHOWN LEFT SIDE OMITTED FOR CLARITY 14 9 Figure 7-1. Track Drive Assembly (Cont.) LeeBoy 1000G Tilt Hopper Paver...
  • Page 173 Bar, Outside Track 100-6-16-24-8F CSHH, 3/8-16 x 1 . 5 0, GR8, FT 302-6 Washer, Lock, 3/8 981511 Washer, Fender, 3/8 200-6-16-8 Nut, Hex, 3/8-11, GR8 1022008 Hose Kit, Track Tension Cylinders w/ORFS Not Shown LeeBoy 1000G Tilt Hopper Paver...

  • Page 174: Hopper Wing Assembly

    Illustrated Parts List HOPPER WING ASSEMBLY 12 13 Figure 7-2. Hopper Wing Assembly LeeBoy 1000G Tilt Hopper Paver...
  • Page 175 920070 Thumb Screw, 3/8-16 x 1 .00 302-6 Washer, Lock, 3/8 300-6 Washer, Flat, SAE, 3/8 20938635 S Hook 1011831 Chain, Top Back Lower Panel, #50 Sash Chain, 6" Lg 1011827SRV Top Back Access Panel LeeBoy 1000G Tilt Hopper Paver...

  • Page 176: Hopper Detail

    Illustrated Parts List HOPPER DETAILS 19 12 20 Figure 7-3. Hopper Details 7-10 LeeBoy 1000G Tilt Hopper Paver...
  • Page 177 CSHH, 3/8-16 x 1 .75, GR5 981152 Push Roller, Tilt Hopper Includes 22-24 856923 Pipe, Push Bar Roller, 24 .00 Lg 810110 Bearing, Roller, 1-1/4" 856924 Shaft, Push Bar Roller, 25 .00 Lg 852826 Lock Tab, Push Roller Shaft LeeBoy 1000G Tilt Hopper Paver 7-11...

  • Page 178: Hopper Lift Hydraulics

    Illustrated Parts List HOPPER LIFT HYDRAULICS Figure 7-4. Hopper Lift Hydraulics 7-12 LeeBoy 1000G Tilt Hopper Paver...
  • Page 179 Adapter, Run Tee, -8 ORFS/-8 O-Ring/8 ORFS FS6400-04-04-O Adapter, Straight, -4 ORFS/-4 O-Ring 6408-6-O Adapter, Plug, -6 O-Ring 100-6-16-20-5 CSHH, 3/8-16 x 1 .25, GR5 301-6 Washer, Flat, USS, 3/8 200-6-16-5 Nut, Hex, 3/8-16, GR5 LeeBoy 1000G Tilt Hopper Paver 7-13...

  • Page 180: Auger Assembly

    Illustrated Parts List AUGER ASSEMBLY 36 37 25 22 12 11 Figure 7-5. Auger Assembly 7-14 LeeBoy 1000G Tilt Hopper Paver...
  • Page 181 Nut, Hex, Jam, 3/8-16, GR5 100-10-11-28-5 CSHH, 5/8-11 x 1 . 7 5, GR5 300-10 Washer, Flat, SAE, 5/8 160320 Alarm, Back Up 160320-1 Bracket, Alarm, Back Up 100-4-20-16-5F CSHH, 1/4-20 x 1 .00, GR5, FT LeeBoy 1000G Tilt Hopper Paver 7-15...

  • Page 182: Auger Assembly (Cont.)

    Illustrated Parts List AUGER ASSEMBLY (CONT.) 36 37 25 22 12 11 Figure 7-5. Auger Assembly (Cont.) 7-16 LeeBoy 1000G Tilt Hopper Paver...
  • Page 183 Auger Assembly (Cont ) Item Part Number Description Remarks 302-4 Washer, Lock, 1/4 1022710 Group - Auger Adapters, No Sonics FS2404-08-08 Adapter, Connector, -8 ORFS/-8 NPTF 810304SRV Subassembly, Cutoff, 1000 8' Includes Item 46 852617 Rod, Cutoff LeeBoy 1000G Tilt Hopper Paver 7-17...

  • Page 184: Hydraulic Tank Assembly

    Illustrated Parts List HYDRAULIC TANK ASSEMBLY 29 16 Figure 7-6. Hydraulic Tank 7-18 LeeBoy 1000G Tilt Hopper Paver...
  • Page 185 Adapter, Elbow, 90°, Swivel, -4 ORFS/-4 ORFS FS6801-8-10-NWO-FG Adapter, Elbow, 90°, -8 ORFS/-10 O-Ring 6409-8-O Adapter, Plug, Hex Socket, -8 O-Ring 3409-10 Adapter, Plug, Hex Socket, -10 O-Ring CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F LeeBoy 1000G Tilt Hopper Paver 7-19...

  • Page 186: Controls - Left Side

    OPEN SIDEWINGS OUT SCREED MUST EXTENSION EXTENSION CUT-OFF CUT-OFF FRONT AUGER AUGER BE IN FLOAT LEFT RIGHT RIGHT LEFT RIGHT LEFT WHEN PAVING CLOSE CLOSE SIDEWINGS IN 1021198 Figure 7-7. Controls - Left Side 7-20 LeeBoy 1000G Tilt Hopper Paver...
  • Page 187 CSHH, 1/4-20 x . 7 5, GR5, FT 300-4 Washer, Flat, SAE, 1/4 200-4-20-5 Nut, Hex, 1/4-20, GR5 100-4-20-16-5F CSHH, 1/4-20 x 1 .00, GR5, FT 490010 Hand Grip, Drive Lever 100-5-18-48-5 CSHH, 5/16-18 x 3 . 0 0, GR5 LeeBoy 1000G Tilt Hopper Paver 7-21...

  • Page 188: Controls - Left Side (Cont.)

    SIDEWINGS OUT SCREED MUST EXTENSION EXTENSION CUT-OFF CUT-OFF FRONT AUGER AUGER BE IN FLOAT LEFT RIGHT RIGHT LEFT RIGHT LEFT WHEN PAVING CLOSE CLOSE SIDEWINGS IN 1021198 Figure 7-7. Controls - Left Side (Cont.) 7-22 LeeBoy 1000G Tilt Hopper Paver...
  • Page 189 Nut, Hex, 5/16-18, GR5 856451 Decal, Oper, Control, Forward/Reverse 859765 Decal, Caution, Transport Locks 1005474 Decal No Unattended 1021198 Decal, Oper, Main Manual Controls 1020880 Assembly, Valve Main w/ORFS Adapters See Fig . 7-10 350050 Clevis, 1/4-28 LeeBoy 1000G Tilt Hopper Paver 7-23...

  • Page 190: Controls - Control Panel

    Work Lights / Beacon Neutral Safety Grade Control Empty 2-Speed Empty Backup Alarm Vibrator Spray Down Pump Empty Horn Empty Augers Empty Pause / Brake Empty Plus One Empty 1021978 Figure 7-8. Controls - Control Panel 7-24 LeeBoy 1000G Tilt Hopper Paver...
  • Page 191 Fuse, 30A, ATC 1021978 Decal, Control Panel, Fuse Block 100-4-20-12-5F CSHH, 1/4-20 x .75, GR5, FT 300-4 Washer, Flat, SAE, 1/4 302-4 Washer, Lock, 1/4 200-4-20-5 Nut, Hex, 1/4-20, GR5 1020521 Cup Holder, Magnetic LeeBoy 1000G Tilt Hopper Paver 7-25...

  • Page 192: Controls - Right Side/Hydraulic Pumps

    ADELANTE MARCHE AVANT LEFT RIGHT IZQUIERDA DERECHA GAUCHE DROITE REVERSE ATRÁS MARCHE ARRIÈRE 856451 TO LH CONTROLS SIDEWINGS OUT AUGER EXTENSION FRONT RIGHT RIGHT SIDEWINGS IN 1013074 Figure 7-9. Controls - Right Side/Hydraulic Pumps 7-26 LeeBoy 1000G Tilt Hopper Paver...
  • Page 193 Nut, Lock, Nylon, 3/8-16, GR5 1011926 Pump Cable Bracket 100-M14-2-30-8 .8F CSHH, M14x2 x 30mm, C8 . 8 , FT 302-9 Washer, Lock, 9/16 856451 Decal, Oper, Control, Forward/Reverse 1013074 Decal, Oper, Control, Right LeeBoy 1000G Tilt Hopper Paver 7-27...

  • Page 194: Controls - Valve Manifold

    Illustrated Parts List CONTROLS - VALVE MANIFOLD Figure 7-10. Controls - Valve Manifold 7-28 LeeBoy 1000G Tilt Hopper Paver...
  • Page 195 Adapter, Elbow, 45°, -6 ORFS/-8 O-Ring FS6801-06-08-NWO-FG Adapter, Elbow, 90°, -6 ORFS/-8 O-Ring 6408-8-O Adapter, Plug, -8 O-Ring 852648 Tab, Auto Auger/Screed Valve 100-4-20-20-5 CSHH, 1/4-20 x 1 .25, GR5 204-4-20-5 Nut, Lock, Stover, 1/4-20, GR5 LeeBoy 1000G Tilt Hopper Paver 7-29...

  • Page 196: Controls - Valve Manifold Details

    Illustrated Parts List CONTROLS - VALVE MANIFOLD DETAILS Figure 7-11. Controls - Valve Manifold Details 7-30 LeeBoy 1000G Tilt Hopper Paver...
  • Page 197 Seal Kit, Valve Section 901014 Kit, Spring Center 141040 Cap, Valve Spool End Spring 141050 Kit, Float Positioner 141020 Valve & Plug, Anti-Cavitation 910059 Seal Kit, Valve Spool 910065 Seal Kit, Relief Valve Not Shown LeeBoy 1000G Tilt Hopper Paver 7-31...

  • Page 198: Fuel Tank Assembly

    Illustrated Parts List FUEL TANK ASSEMBLY 16 15 Figure 7-12. Fuel Tank Assembly 7-32 LeeBoy 1000G Tilt Hopper Paver...
  • Page 199 Washer, Flat, SAE, 3/8 302-6 Washer, Lock, 3/8 200-6-16-5 Nut, Hex, 3/8-16, GR5 1010471 Pump, Fuel, Kubota 100-4-20-12-5F CSHH, 1/4-20 x .75, GR5, FT 302-4 Washer, Lock, 1/4 300-4 Washer, Flat, SAE, 1/4 LeeBoy 1000G Tilt Hopper Paver 7-33...

  • Page 200: Seat And Equipment Details

    Ne pas faire le plein de carburant avec le moteur en marche ni pendant le réchauffage de la plaque de finition. Le non-respect de cette règle risque d’entraîner des blessures graves, voire mortelles. 856444 Figure 7-13. Seat and Equipment Details 7-34 LeeBoy 1000G Tilt Hopper Paver...
  • Page 201 CSHH, 3/8-16 x 1 . 5 0, GR5 1013234 Mount, Beacon Light 1013231 Beacon Light, Amber, Strobe, LED 73064-9 Rubber Strip, .25 x .50 x 9 . 0 0 20190773 Horn, Low Pitch LeeBoy 1000G Tilt Hopper Paver 7-35...

  • Page 202: Battery Box Assembly

    Illustrated Parts List BATTERY BOX ASSEMBLY MAIN LH FWD RH FWD CONVEYOR CHARGE VALVE 1014058 12 11 Figure 7-14. Battery Box Assembly 7-36 LeeBoy 1000G Tilt Hopper Paver...
  • Page 203 Cable, Battery, (+), Eye/Eye, 1/0 AWG, 21" Not Shown 1012038 Cable, Battery, (-), Eye/Post, 1/0 AWG, 54" Not Shown 400010 Cable, Battery, (+), Eye/Post, 1/0 AWG, 69" Not Shown 1013595 Kit, Pressure Test, Hydraulic Not Shown LeeBoy 1000G Tilt Hopper Paver 7-37...

  • Page 204: Engine - Covers

    Illustrated Parts List ENGINE - COVERS Figure 7-15. Engine Covers 7-38 LeeBoy 1000G Tilt Hopper Paver...
  • Page 205 Engine, Shroud Panel, L:eft, Lower 1011799-62 Engine, Shroud Panel, Rear 1011799-63 Engine, Shroud Panel, Right, Upper 1011799-65 Engine, Shroud Panel, Right, Lower 1011799-61 Engine, Shroud Brace 1011799-64 Engine, Shroud Panel, Top 1011799-21 Engine, Shroud, Access Panel LeeBoy 1000G Tilt Hopper Paver 7-39...

  • Page 206: Engine - Radiator, Intake And Exhaust

    Illustrated Parts List ENGINE - RADIATOR, INTAKE AND EXHAUST Figure 7-16. Engine - Radiator, Intake and Exhaust 7-40 LeeBoy 1000G Tilt Hopper Paver...
  • Page 207 Isolator 1011799-05 Engine, Shroud, Rear Mount 1011799-16 Spacer, Rear Shroud Mount 1001166-57 Engine, Isolator, Small 100-8-13-24-8 CSHH, 1/2-13 x 1 .50, GR8 986810 Washer, Lock, 1/2 Nord Wedge 1017061 Washer, Engine Mount, Triangle Shape LeeBoy 1000G Tilt Hopper Paver 7-41...

  • Page 208: Engine - Components

    Illustrated Parts List ENGINE - COMPONENTS Figure 7-17. Engine - Components 7-42 LeeBoy 1000G Tilt Hopper Paver...
  • Page 209 1011049-26 Filter, Fuel/Water Separator 1010471 Pump, Fuel 1023596 Insulation, Fuel Rail 100-6-16-24-5 CSHH, 3/8-16 x 1 . 5 0, GR5 300-6 Washer, Flat, SAE, 3/8 302-6 Washer, Lock, 3/8 200-6-16-5 Nut, Hex, 3/8-16, GR5 LeeBoy 1000G Tilt Hopper Paver 7-43...

  • Page 210: Engine - Hydraulic Pumps

    Illustrated Parts List ENGINE - HYDRAULIC PUMPS Figure 7-18. Engine - Hydraulic Pumps 7-44 LeeBoy 1000G Tilt Hopper Paver...
  • Page 211 Adapter, Branch Tee, -10 ORFS/-10 ORFS/-10 O-Ring 304-C-10 Adapter, Cap, -10 JIC FS6802-16-12-NWO-FG Adapter, Elbow, 45°, -16 ORFS/-12 O-Ring 102-6-16-20-F CSSH, 3/8-16 x 1 .25, FT 302-6 Washer, Lock, 3/8 300-6 Washer, Flat, SAE, 3/8 1011799-27 Drive Plate, Pump Adapter LeeBoy 1000G Tilt Hopper Paver 7-45...

  • Page 212: Spraydown Assembly - Standard And Optional

    Bleeder the bleeder valve screw Valve inside of the cut out Screw until the pump primes, then tighten the bleeder valve screw. 1016094 Figure 7-19. Spraydown Asembly - Standard and Optional 7-46 LeeBoy 1000G Tilt Hopper Paver...
  • Page 213 100-5-18-16-5F CSHH, 5/16-18 x 1 . 0 0, GR5, FT 300-5 Washer, Flat, SAE, 5/16 302-5 Washer, Lock, 5/16 200-5-18-5 Nut, Hex, 5/16-18, GR5 100-6-16-16-5F CSHH, 3/8-16 x 1 . 0 0, GR5, FT LeeBoy 1000G Tilt Hopper Paver 7-47...

  • Page 214: Screed Overview

    Illustrated Parts List SCREED OVERVIEW Figure 7-20. Screed Overview 7-48 LeeBoy 1000G Tilt Hopper Paver...
  • Page 215 Screed Pull Arm - LH 7-26 Screed Pull Arm - RH 7-27 Screed Walkboard - LH 7-27 Screed Walkboard - RH 7-26 Screed Lift Cylinder - LH 7-26 Screed Lift Cylinder - RH 7-28 LP Heat Assembly LeeBoy 1000G Tilt Hopper Paver 7-49...

  • Page 216: Screed - Frame

    Illustrated Parts List SCREED - FRAME Figure 7-21. Screed - Frame 7-50 LeeBoy 1000G Tilt Hopper Paver...
  • Page 217 CSHH, 3/8-24 x .75, GR5, FT 302-6 Washer, Lock, 3/8 118-8-24-3/8x16 SHLDR Bolt, ø1/2 x 1 .50 L, 3/8-16 301-8 Washer, Flat, USS, 1/2 300-6 Washer, Flat, SAE, 3/8 200-6-16-5 Nut, Lock, Stover, 3/8-16, GR5 LeeBoy 1000G Tilt Hopper Paver 7-51...

  • Page 218: Screed - Base

    Illustrated Parts List SCREED - BASE Figure 7-22. Screed - Base 7-52 LeeBoy 1000G Tilt Hopper Paver...
  • Page 219 Washer, Lock, 1/4 200-4-20-5 Nut, Hex, 1/4-20, GR5 1020908 Plate, Slope Meter Bracket 1025455 Plate, Rear Slope Meter Cover 100-5-18-12-5F CSHH, 5/16-18 x .75, GR5, FT 302-5 Washer, Lock, 5/16 300-5 Washer, Flat, SAE, 5/16 LeeBoy 1000G Tilt Hopper Paver 7-53...

  • Page 220: Screed - Extension, Lh

    Illustrated Parts List SCREED - EXTENSION, LH 20 15 Figure 7-23. Screed - Extension, LH 7-54 LeeBoy 1000G Tilt Hopper Paver...
  • Page 221 Shaft, ø . 6 88 x 43 .50 986981 Assembly, Heat Box, Screed Insert Includes Item 19 984257 Plate, Heat Box Cover 100-6-24-12-5F CSHH, 3/8-24 x .75, GR5, FT 855562 Bar, .125 x 2 .00 x 44 .50 w/Notches LeeBoy 1000G Tilt Hopper Paver 7-55...

  • Page 222: Screed - Extension, Rh

    Illustrated Parts List SCREED - EXTENSION, RH Figure 7-24. Screed - Extension, RH 7-56 LeeBoy 1000G Tilt Hopper Paver...
  • Page 223 Shaft, ø . 6 88 x 43 .50 986981 Assembly, Heat Box, Screed Insert Includes Item 19 984257 Plate, Heat Box Cover 100-6-24-12-5F CSHH, 3/8-24 x .75, GR5, FT 855562 Bar, .125 x 2 .00 x 44 .50 w/Notches LeeBoy 1000G Tilt Hopper Paver 7-57...

  • Page 224: Screed - Jointers

    Illustrated Parts List SCREED - JOINTERS Figure 7-25. Screed - Jointers 7-58 LeeBoy 1000G Tilt Hopper Paver...
  • Page 225 Assembly, Depth Screw 890081SRV Tilt Screw, Jointer Assembly 890070 Swivel Nut, Tilt Screw 300-7 Washer, Flat, SAE, 7/16 855579 Shaft, Endgate Mount 920070 Thumb Screw, 3/8-16 x 1 . 0 0 870276 Hand Grip LeeBoy 1000G Tilt Hopper Paver 7-59...

  • Page 226: Screed - Pull Arms

    Illustrated Parts List SCREED - PULL ARMS Figure 7-26. Screed - Pull Arms 7-60 LeeBoy 1000G Tilt Hopper Paver...
  • Page 227 Cylinder, Hydraulic, 2 .00 x 1 .00 x 12 . 0 0 w/SAE Ports Seal Kit for Hydraulic Cylinder 1024629 Repair Part FS6801-06-06-NWO-FG Adapter, Elbow, 90°, -6 ORFS/-6 O-Ring 100-16-14-48-8 CSHH, 1-14 x 3 .00, GR8 300-16 Washer, Flat, SAE, 1 LeeBoy 1000G Tilt Hopper Paver 7-61...

  • Page 228: Screed - Walkboards

    Illustrated Parts List SCREED - WALKBOARDS Figure 7-27. Screed - Walkboards 7-62 LeeBoy 1000G Tilt Hopper Paver...
  • Page 229 Illustrated Parts List Screed - Walkboards Screed - Walkboards Item Part Number Description Remarks 1011907SRV Group - Walkboards 1011904 Walkboard 100-8-13-20-5F CSHH, 1/2-13 x 1 .25, GR5, FT 204-8-13-5 Nut, Lock, Stover, 1/2-13, GR5 LeeBoy 1000G Tilt Hopper Paver 7-63...

  • Page 230: Screed - Lp Heat Assembly

    Illustrated Parts List SCREED - LP HEAT ASSEMBLY Figure 7-28. Screed - LP Heat Assembly 7-64 LeeBoy 1000G Tilt Hopper Paver...
  • Page 231 Not Shown 1019880 Hose Assembly, LP Gas w/ 9/16-18-LH, 16" Not Shown 230240 Clamp, Hose, #28, (2-1/8") 230010 Tank, LPG, 20# 1019018 Regulator 1 Stage/LP Inlet Connection CGA510 Includes 8,17 230110 Gauge, Pressure, LPG LeeBoy 1000G Tilt Hopper Paver 7-65...

  • Page 232: Option - Electric Screw For Grade Control

    Illustrated Parts List OPTION - ELECTRIC SCREW FOR GRADE CONTROL *ONLY LEFT SIDE CONFIGURATION SHOWN. PARTS FOR RIGHT SIDE ARE IDENTICAL. Figure 7-29. Option - Electric Screws for Grade Control 7-66 LeeBoy 1000G Tilt Hopper Paver...
  • Page 233 Gripper Clamp, Electric Flight Screw 3400DI Water Tight Connector, 3/4 x 3/4 920238-6 Junction Box, Electric Flight Screw 920238-7 Blank Cover, Junction Box 3200DI Water Tight Connector, 1/2 x 1/2 LN1010 Nut, Lock, 1/2 Conduit LeeBoy 1000G Tilt Hopper Paver 7-67...

  • Page 234: Option - Work Lights

    Illustrated Parts List OPTION - WORK LIGHTS Figure 7-30. Option - Work Lights 7-68 LeeBoy 1000G Tilt Hopper Paver...
  • Page 235 Bar, Mount, Work Light 1011898 Bar, Rear Work Light 100-6-16-16-5F CSHH, 3/8-16 x 1 . 0 0, GR5, FT 100-6-16-24-5 CSHH, 3/8-16 x 1 . 5 0, GR5 302-6 Washer, Lock, 3/8 200-6-16-5 Nut, Hex, 3/8-16, GR5 LeeBoy 1000G Tilt Hopper Paver 7-69...

  • Page 236: Option - Rubber Tire Drive

    Illustrated Parts List OPTION - RUBBER TIRE DRIVE 36 37 38 39 37 38 39 37 38 40 32 33 34 Figure 7-31. Option - Rubber Tire Drive 7-70 LeeBoy 1000G Tilt Hopper Paver...
  • Page 237 CSSH, 1/2-20 x 2 .00, FT 100-6-24-16-5F CSHH, 3/8-24 x 1 .00, GR5, FT 302-6 Washer, Lock, 3/8 300-6 Washer, Flat, SAE, 3/8 100-6-16-12-5F CSHH, 3/8-16 x .75, GR5, FT 100-10-11-48-3 CSHH, 5/8-11 x 3 .00, GR5 LeeBoy 1000G Tilt Hopper Paver 7-71...

  • Page 238: Option - Fail-Safe Brake Kit (Single Speed Drive)

    Illustrated Parts List OPTION - FAIL-SAFE BRAKE KIT (SINGLE SPEED DRIVE) 14 15 Figure 7-32. Option - Fail-Safe Brake Kit (Single Speed Drive) 7-72 LeeBoy 1000G Tilt Hopper Paver...
  • Page 239 Nut, Hex, 1/4-20, GR5 100-5-18-12-5F CSHH, 5/16-18 x .75, GR5, FT 302-5 Washer, Lock, 5/16 FS6802-04-04-04-FG Adapter, Run Tee, Swivel, -4 ORFS/-4 ORFS/-4 ORFS 1022009 Hose Kit, Brake Option w/ORFS Adapters Not Shown LeeBoy 1000G Tilt Hopper Paver 7-73...

  • Page 240: Option - 2 Speed Drive W/Brake

    Illustrated Parts List OPTION - 2 SPEED DRIVE W/BRAKE 31 30 19 18 13 12 Figure 7-33. Option - 2 Speed Drive w/Brake 7-74 LeeBoy 1000G Tilt Hopper Paver...
  • Page 241 100-5-18-12-5F CSHH, 5/16-18 x .75, GR5, FT 302-5 Washer, Lock, 5/16 FS6602-04-04-04-FG Adapter, Run Tee, Swivel, -4 ORFS/-4 ORFS/-4 ORFS 6408-4-O Adapter, Plug, -4 O-Ring 1022012 Hose Kit, 2 Speed w/ORFS Not Shown LeeBoy 1000G Tilt Hopper Paver 7-75...

  • Page 242: Option - Auger Adapters W/Sonics

    SON I C A U GERS CAUTION Ensure cord points toward front. S O N I C A U G E R S 859799 CAUTION Ensure cord points toward front. 859801 Figure 7-34. Option - Auger Adapters w/Sonics 7-76 LeeBoy 1000G Tilt Hopper Paver...
  • Page 243 Remote Pot, Ultrasonic Control, Auto Auger 859799 Decal, Caution, Sonic Augers, LH 859801 Decal, Caution, Sonic Augers, RH 983050 Coil Cord, 6S/6S 1 .5 to 7 .5 Ft . Not Shown 1010680 Harness, Power, Ultrasonic Not Shown LeeBoy 1000G Tilt Hopper Paver 7-77...

  • Page 244: Option - Topcon P-32, One Side

    Illustrated Parts List OPTION - TOPCON P-32, ONE SIDE Figure 7-35. Option - TopCon P-32, One Side 7-78 LeeBoy 1000G Tilt Hopper Paver...
  • Page 245 Switch, Pressure, Adjustable, N/O, 800 PSI 6405-4-4-O Adapter, Straight, -4 O-Ring/-4 NPTF FS6564-04-04-04 Adapter, Test Port, -4 ORFS/-4 ORFS/-4 O-Ring 983416-01 Junction Box to Control Box Cable Not Shown 987341SRV Option - Wiring, TopCon Grade Control Includes 18-22 LeeBoy 1000G Tilt Hopper Paver 7-79...

  • Page 246: Hydraulic Hose Schedule

    K811HTJCJC202020-43 HOSE ASSEMBLY, HYDRAULIC, SUCTION, -20FFSS/-20FFSS, 43" F387TCJCJ7101010-17 . 5 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -10FFSS/-10FFS45, 17 .5" F387TCJCJ9060606-20 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -6FFSS/-6FFS90S, 20" F387TCJCJ9060606-20 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -6FFSS/-6FFS90S, 20" 7-80 LeeBoy 1000G Tilt Hopper Paver...
  • Page 247 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -8FFSS/-8FFS90L, 11" F387TCJCJ1080808-11 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -8FFSS/-8FFS90L, 11" F387TCJCJ9080808-9 . 5 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -8FFSS/-8FFS90S, 9 .5" F387TCJCJ9080808-9 . 5 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -8FFSS/-8FFS90S, 9 .5" LeeBoy 1000G Tilt Hopper Paver 7-81...

  • Page 248: Decal Schedule

    DECAL, NOTICE, HYDRAULIC DYE 856563 DECAL, INFO, TOOLBOX 988634 DECAL, NOTICE, OPERATOR'S MANUAL Item Part Number Description 1011977 DECAL KIT, DECO, 1000G 1011977-01 DECAL, DECO, SIDE WING, 1000, RIGHT 1011977-02 DECAL, DECO, SIDE WING, 1000, LEFT 7-82 LeeBoy 1000G Tilt Hopper Paver...
  • Page 249 Illustrated Parts List NOTES LeeBoy 1000G Tilt Hopper Paver 7-83...

  • Page 250: Alphabetical Parts Index

    Adapter, Elbow, 90°, -6 ORFS/-6 NPTF FS2501-06-06-FG Adapter, Elbow, 90°, -6 ORFS/-6 O-Ring FS6801-06-06-NWO-FG 7-18 Adapter, Elbow, 90°, -6 ORFS/-6 O-Ring FS6801-06-06-NWO-FG 7-26 Adapter, Elbow, 90°, -6 ORFS/-6 O-Ring . FS6801-06-06-NWO-FG X 046 7-33 7-84 LeeBoy 1000G Tilt Hopper Paver...
  • Page 251 Adapter, Straight, -6 BSPP/-6 NPT 1015089-04 7-19 Adapter, Straight, -6 JIC/-6 O-Ring 6400-6-6-O 7-31 Adapter, Straight, -6 ORFS/-6 O-Ring FS6400-06-06-O Adapter, Straight, -6 ORFS/-6 O-Ring FS6400-06-06-O 7-18 Adapter, Straight, -6 ORFS/-8 O-Ring FS6400-06-08-O 7-10 LeeBoy 1000G Tilt Hopper Paver 7-85...
  • Page 252 Assembly, Hopper Wings and Floor 1000519 Assembly, Hydraulic Tank, Top, 13 .5 Gallon 1021176 Assembly, Input Shaft w/Bearing 1011945-03 7-18 Assembly, Jointer, LH 851682SRV 7-25 Assembly, Jointer, RH 851683SRV 7-25 Assembly, LH Extension 986979SRV 7-23 7-86 LeeBoy 1000G Tilt Hopper Paver...
  • Page 253 Bar, Tire Wipe, . 7 5" 1013253 Battery Box & Cover Plate 1011856 7-14 Battery Disconnect Switch 1009253-34 7-14 Battery Disconnect Switch 1009253-34 7-17 Battery, 12VDC, 700 CCA, Group 24 PURCHASE LOCALLY 7-14 Beacon Light Support 1011813 7-13 LeeBoy 1000G Tilt Hopper Paver 7-87...
  • Page 254 7-14 Cable, Battery, (+), Eye/Post, 1/0 AWG, 69" 400010 7-14 Cable, Push/Pull, 104" L x 3" Stroke 920120 Cable, Push/Pull, 104" L x 3" Stroke 920120 Cable, Push/Pull, 116" L x 3" Stroke 920140 7-88 LeeBoy 1000G Tilt Hopper Paver...
  • Page 255 Control Module, LH 1011870 Cotter Pin, . 1 88 x 1 .50 405-3-24 Cotter Pin, . 1 88 x 2 .00 80338 7-22 Cover, 3/4" Condulet 920238-3 7-29 Cover, Auger Chain Drive 900616SRV LeeBoy 1000G Tilt Hopper Paver 7-89...
  • Page 256 CSHH, 3/8-16 x 1 .00, GR5, FT 100-6-16-16-5F 7-13 CSHH, 3/8-16 x 1 . 0 0, GR5, FT 100-6-16-16-5F 7-14 CSHH, 3/8-16 x 1 .00, GR5, FT 100-6-16-16-5F 7-19 CSHH, 3/8-16 x 1 . 0 0, GR5, FT 100-6-16-16-5F 7-29 7-90 LeeBoy 1000G Tilt Hopper Paver...
  • Page 257 CSHH, 5/8-11 x 1 . 5 0, GR5, FT 100-10-11-24-5F 7-22 CSHH, 5/8-11 x 1 . 7 5, GR5 100-10-11-28-5 CSHH, 5/8-11 x 1 . 7 5, GR5 100-10-11-28-5 CSHH, 5/8-11 x 2 . 0 0, GR5 100-10-11-32-5 LeeBoy 1000G Tilt Hopper Paver 7-91...
  • Page 258 Decal, Caution, Sonic Augers, RH 859801 7-34 Decal, Caution, Transport Locks 859765 Decal, Control Panel, Fuse Block 1021978 Decal, Danger, Explosion/Fire Hazard 856444 7-13 Decal, Info, Test Port 1014058 7-14 Decal, Info, Toolbox 856563 7-13 7-92 LeeBoy 1000G Tilt Hopper Paver...
  • Page 259 Fan Spacer, Engine, Kubota T4F 1011799-50 7-17 Fan, Engine, Kubota T4F 1011799-75 7-17 Filler Neck 140030FN Filter Element, Hydraulic, 9 Micron 290030 Filter Head, Hydraulic, HMK04 1017402 Filter, Air, Case 1011049-18 7-16 Filter, Air, Case, Band 1011049-19 7-16 LeeBoy 1000G Tilt Hopper Paver 7-93...
  • Page 260 7-35 GC-35/Sonic Tracker Cord Assembly (15 ft .) 1010499-04 7-35 Grab Bar, Rear 1019834 7-13 Grease Fitting, 45°, 1/4-28 140615 7-26 Grease Fitting, 90°, 1/4-28 140620 7-26 Gripper Clamp, Electric Flight Screw 920238-1 7-29 7-94 LeeBoy 1000G Tilt Hopper Paver...
  • Page 261 7-34 Hinge Rod, Hopper Wing 852692 Hinge Side Wing Rod Assembly 930031SRV Hopper Wing, LH 851614SRV Hopper Wing, RH 851615SRV Horn, Low Pitch 20190773 7-13 Hose Assembly, LP Gas w/ 9/16-18-LH, 16" 1019880 7-28 LeeBoy 1000G Tilt Hopper Paver 7-95...
  • Page 262 Knob, Round Ball, 1-7/8" x 1/2-13 920225 Lever, FWD/Rev . Left Side, LH 920097L Lever, FWD/Rev . Left Side, RH 920097R Lever, Right Side, LH 1012902SRV Lever, Right Side, RH 1012901SRV Light, Blue, Dash 31986 7-96 LeeBoy 1000G Tilt Hopper Paver...
  • Page 263 Nut, Hex, 1/4-20, GR5 200-4-20-5 Nut, Hex, 1/4-20, GR5 200-4-20-5 Nut, Hex, 1/4-20, GR5 200-4-20-5 7-13 Nut, Hex, 1/4-20, GR5 200-4-20-5 7-22 Nut, Hex, 1/4-20, GR5 200-4-20-5 7-32 Nut, Hex, 1/4-20, GR5 200-4-20-5 7-33 LeeBoy 1000G Tilt Hopper Paver 7-97...
  • Page 264 7-23 Nut, Hex, Jam, 7/8-9, GR5 202-14-9-5 7-24 Nut, Hex, Track Tension Spring 810210 7-31 Nut, Lock, 1/2 Conduit LN1010 7-29 Nut, Lock, Nylon, 3/8-16, GR5 205-6-16-5 Nut, Lock, Stover, 1/2-13, GR5 204-8-13-5 7-23 7-98 LeeBoy 1000G Tilt Hopper Paver...
  • Page 265 Pin, . 5 0 x 3 .00, Hairpin Cotter 72836 7-13 Pin, Clevis 350080 7-11 Pin, Hopper Lift Cylinder, Bottom 951618 Pin, Hopper Lift Cylinder, Top 851619SRV Pin, Side Wing Cylinder 910146 Pipe 852103 LeeBoy 1000G Tilt Hopper Paver 7-99...
  • Page 266 Quick Disconnect, 1/4" Male 851183 7-28 Radiator 1011799-01 7-16 Radiator Cover w/Louvers 1017656SRV 7-15 Radiator, Inside Fan Guard 1011799-17 7-16 Radiator, Isolator 1011799-39 7-16 Radiator, Mount 1011799-03 7-16 Radiator, Recovery Tank Kit 1011799-18 7-16 7-100 LeeBoy 1000G Tilt Hopper Paver...
  • Page 267 1023638-01 7-22 Seal Kit for Hydraulic Cylinder 1024629 7-26 Seal Kit for Hydraulic Cylinder 811331 811331 Seal Kit, Relief Valve 910065 7-11 Seal Kit, Valve Section 910062 7-11 Seal Kit, Valve Spool 910059 7-11 LeeBoy 1000G Tilt Hopper Paver 7-101...
  • Page 268 Spacer, Rear Shroud Mount 1011799-16 7-16 Spacer, Recovery Tank 1011799-13 7-16 Spacer, Tire 852831 Spacer, Track Pin (Weld On) 810291C-1 Spring, Extension, .177 x 1 . 5 0 x 7 . 0 0 930029 7-102 LeeBoy 1000G Tilt Hopper Paver...
  • Page 269 Top Back Access Panel 1011827SRV Top Back Lower Panel 1011833SRV TopCon Sonic Tracker Bracket w/L-Bolt 1010499-02 7-35 TopCon Z-Arm Bracket 9090-1125SRV 7-35 TopCon/Spectra Pivot Mount 851575SRV 7-35 Torque Hub, Final Drive 811360 Track Guard, Inner 810021 LeeBoy 1000G Tilt Hopper Paver 7-103...
  • Page 270 Washer, Flat, SAE, #6 300-#6 Washer, Flat, SAE, 1 300-16 7-26 Washer, Flat, SAE, 1/2 300-8 Washer, Flat, SAE, 1/2 300-8 7-18 Washer, Flat, SAE, 1/2 300-8 7-22 Washer, Flat, SAE, 1/2 300-8 7-26 7-104 LeeBoy 1000G Tilt Hopper Paver...
  • Page 271 Washer, Flat, SAE, 5/8 300-10 7-31 Washer, Flat, SAE, 5/8 300-10 7-35 Washer, Flat, SAE, 7/16 300-7 7-25 Washer, Flat, SAE . 3/8 300-6 7-13 Washer, Flat, USS, 1/2 301-8 Washer, Flat, USS, 1/2 301-8 7-21 LeeBoy 1000G Tilt Hopper Paver 7-105...
  • Page 272 Washer, Lock, 3/8 302-6 7-14 Washer, Lock, 3/8 302-6 7-17 Washer, Lock, 3/8 302-6 7-18 Washer, Lock, 3/8 302-6 7-19 Washer, Lock, 3/8 302-6 7-21 Washer, Lock, 3/8 302-6 7-23 Washer, Lock, 3/8 302-6 7-24 7-106 LeeBoy 1000G Tilt Hopper Paver...
  • Page 273 Water Tight Connector, 1/2 x 1/2 3200DI 7-29 Water Tight Connector, 3/4 x 3/4 3400DI 7-29 Wear Plate, Screed 851598SRV 7-21 Wheel & Tire (5 x 16) 810129 Wingnut, 3/8-16 31877 7-13 Yoke, Track Idler, Front 811333 LeeBoy 1000G Tilt Hopper Paver 7-107...
  • Page 276 ST Engineering LeeBoy, Inc., dba LeeBoy 500 Lincoln County Parkway Ext. Lincolnton, North Carolina 28092 Phone: (704) 966-3300 - Fax Sales: (704) 483-5802 www.LeeBoy.com Printed in the U.S.A.

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