LeeBoy L600 Operation, Service And Parts Manual
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LeeBoy L600 Operation, Service And Parts Manual

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Operations, Service, and Parts Manual
L300 and L600 Tack Distributors
Manual No. 1022426-01
This manual applies to Serial Number
217591 (L300) and 251179 (L600)
and above.

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Summary of Contents for LeeBoy L600

  • Page 1 Operations, Service, and Parts Manual L300 and L600 Tack Distributors Manual No. 1022426-01 This manual applies to Serial Number 217591 (L300) and 251179 (L600) and above.
  • Page 3 Thumb Index Safety Safety Information and Specifications Information and Specifications Component Location Component Location Operation Operation Maintenance Maintenance Schematics Schematics Illustrated Parts List (IPL) Illustrated Parts List (IPL)
  • Page 4 2020 LeeBoy 2020 LeeBoy LeeBoy reserves all copyright and other rights in this manual and its content. No part of this manual may be reproduced or used in any way without the written permission of LeeBoy, except as necessary to operate LeeBoy equipment.

  • Page 5: Table Of Contents

    L300 Specifications ......2-4 L600 Specifications ......2-6 Torque Specifications .
  • Page 6 In-Cab Control ......4-24 Overnight Emulsion Heater ..... . 4-25 L300 and L600 Tack Distributors...
  • Page 7 Lubricate Wheel Hub ......5-15 Welding on Machine ......5-16 L300 and L600 Tack Distributors...
  • Page 8 Axle Assembly - L300 ......7-10 Axle Assembly - L600 ......7-12 Flush Tank System .
  • Page 9 The LeeBoy family of companies is committed to total quality management with a strong focus on meeting customer needs. LeeBoy is also proud to be an accredited ANAB manufacturer, which is a certification process comprised of quality standards established by the American National Standards Institute (ANSI) and the American Society for Quality (ASQ).
  • Page 10 Introduction NOTES L300 and L600 Tack Distributors...

  • Page 11: Safety

    Safety Decal Locations ..... . . 1-9 Safety Decals Care ......1-11 L300 and L600 Tack Distributors...
  • Page 12 Safety NOTES L300 and L600 Tack Distributors...
  • Page 13 ARE EXTREMELY IMPORTANT READ AND UNDERSTAND THOROUGHLY HEED THE you MUST read, understand and follow instructions in this manual before operating the LeeBoy L300 and WARNINGS AND FOLLOW THE INSTRUCTIONS L600 Tack Distributors. Safety is everyone’s business and our top concern.

  • Page 14: Safety Precautions

    • Never block windows, vents or other means of ventilation. • Always ensure that all connections are tightened to specifications after repair is made to the exhaust system. L300 and L600 Tack Distributors...
  • Page 15 Ensure appropriate safety Never modify the machine without the written consent equipment available. from LeeBoy. Any modification can affect the safe operation of the machine and may cause personal injury • Keep a charged fire extinguisher within reach at all or even death.
  • Page 16 Section 2, Torque Tables) Loose parts can cause pressure water. improper operation and damage to the machine. Only use replacement parts approved by LeeBoy. Other Dust, flying debris, compressed air, replacement parts may affect warranty coverage. pressurized water or steam may cause eye Contact your authorized dealer for assistance.

  • Page 17: Machine Precautions

    • Be alert for hazards and obstructions on the work site. • Be aware of and understand the job site traffic flow patterns. Obey flagmen, road signs, and signals. L300 and L600 Tack Distributors...

  • Page 18: Maintenance Precautions

    • If you come into contact with battery electrolyte safety equipment when servicing or making repairs. solution, wash off immediately. • Disconnect battery before working on the electrical • To avoid electrolyte loss, DO NOT tip batteries more system. than 45 degrees. L300 and L600 Tack Distributors...

  • Page 19: Safety Decals

    (with part numbers). Contact your authorized dealer to order Safety Decal Kit #1022227 Safety Decal Locations Safety Decal Locations Part #1021559 Part #856617 Part #856619 (Spray Bar Option Only) Part #856593 L300 and L600 Tack Distributors...
  • Page 20 Safety Safety Decal Locations Part #856618 Part #1021558 Part #75399 (Battery Option Only) Part #856623 Part #1022228 Part #856621 Part #856587 Part #856592 Part #983071 Part #856624 Part #1022251 1-10 L300 and L600 Tack Distributors...

  • Page 21: Safety Decals Care

    5. Slowly remove remaining backing and carefully smooth into place. • Obtain replacement safety decals or signs from your authorized dealer. 6. Small air pockets can be pierced with a pin and smoothed using a piece of decal backing. L300 and L600 Tack Distributors 1-11...
  • Page 22 Safety NOTES 1-12 L300 and L600 Tack Distributors...

  • Page 23: Information And Specifications

    L300 Specifications ......2-4 L600 Specifications ......2-6 Torque Specifications .

  • Page 24: Two Year Limited Warranty

    Exclusion of Other Warranties/Limitation of Liability Exclusion of Other Warranties/Limitation of Liability OTHER THAN THE EXPRESS WARRANTY PROVIDED IN SECTION A. ABOVE, LEEBOY GIVES NO EXPRESS, STATUTORY, OR IMPLIED WARRANTY OR GUARANTEE AND HEREBY DISCLAIMS ALL SUCH WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, SUITABILITY, DURABILITY, CONDITION, QUALITY, OR FREEDOM FROM CLAIMS OF ANY PERSON BY WAY OF INTERFERENCE, INFRINGEMENT, OR THE LIKE.

  • Page 25: Contact Information

    Sales Representative: Dealership Name: Dealership Address: Dealership Phone: RECORD OF OWNERSHIP: Please complete the following information for use if when you need to contact LeeBoy for service, parts or literature. Model Number: Serial Number: Date of Purchase:_____________________________________________ NAMEPLATE The nameplate contains the model and serial numbers used to identify the components for parts or service information.

  • Page 26: Specification Charts

    Hatz Diesel Engine OPTION Honda Gas Engine, Direct Injection, Manufacturer and Model Hatz 1B30, Direct Injection, 4-Stroke. 4-Stroke. Power Rating HP (kW) 4.8 HP (3.6 kW) 7.3 HP (5.4 kW) Maximum Speed 3600 RPMs 3600 RPMs L300 and L600 Tack Distributors...
  • Page 27 120-volt, 1500-watt immersion element. Ball Hitch Two-inch ball hitch. Hatz Diesel Engine Hatz 1B30, 5 HP (3.7 kW), Direct injection, 4-stroke. One 300,000 BTU diesel burner with Outfire, 7-gallon diesel fuel tank and Diesel Burner Package AUTO ignition. L300 and L600 Tack Distributors...

  • Page 28: L600 Specifications

    4-stroke. Power Rating HP (kW) 4.8 HP (3.6 kW) 7.3 HP (5.4 kW) Maximum Speed 3600 RPMs 3600 RPMs Table 2-10. L600 Fuel and Lubricant Specifications SPECIFICATION ITEM Standard Honda Gas Engine Hatz Diesel Engine OPTION Engine Oil SAE 10W-30...
  • Page 29 Information and Specifications Table 2-11. L600 System Capacity Specifications SPECIFICATION ITEM Standard Honda Gas Engine Hatz Diesel Engine OPTION Engine Oil 1 qt (.94 L) 1.16 Qts (1.1 L) Fuel 1 gal (3.8 L) 1 gal (3.8 L) Table 2-12. L600 Tack Tank Specifications...

  • Page 30: Torque Specifications

    1139 1817 1363 2464 1848 12 UNF 1241 1683 1261 2012 1509 2728 2046 1-1/2 6 UNC 1950 1462 2644 1982 3162 2371 4287 3215 12 UNF 2194 1645 2975 2230 3557 2668 4823 3617 L300 and L600 Tack Distributors...

  • Page 31: Metric Fasteners

    Place one wrench on the connector body and tighten the swivel nut with the second to the torque shown in the following table: NOTE: The torque values shown are based upon 1 1/4 lubricated connections 1 3/8 L300 and L600 Tack Distributors...

  • Page 32: Determining Proper Torque

    TS = Torque setting indicated on wrench Equations Equations • Torque setting if the crowfoot is placed in line with respect to the wrench: TS = TD * L / LA TS = TD * L / (L+E) L300 and L600 Tack Distributors 2-10...
  • Page 33 2. Torque values apply to bolts that are plated or coated in light engine oil. 3. Before assembly, lubricate O-Ring with light oil (SAE 10W or 20W). L300 and L600 Tack Distributors 2-11...
  • Page 34 2. When using a male tapered pipe thread with a female straight or parallel pipe thread, maximum values are 50% of those listed in the table above. 3. If thread sealant is used, maximum values shown should be decreased by 25%. L300 and L600 Tack Distributors 2-12...

  • Page 35: Components

    Diesel Burner System ......3-9 Configurations ....... 3-9 L300 and L600 Tack Distributors...

  • Page 36: Components

    Components NOTES L300 and L600 Tack Distributors...

  • Page 37: Components Overview

    (tack coat) to desired temperature. The L300 and L600 tack distributors are equipped with an LPG (propane) burner or optional diesel burner system. Setting the correct material temperature depends upon the type and grade of material, ambient temperature, tank size and amount of material in the asphalt tank.

  • Page 38: Circulating System

    40 feet (12.9 m) of heavy-duty hose to operate the spray bar from inside the towing vehicle on a recoiling reel, offering considerable reach when cab. The diesel burner option includes an AUTO start working. ignition system and Outfire protection. L300 and L600 Tack Distributors...

  • Page 39: Machine Overview

    Opening for filling the asphalt tank with material. Holds asphalt material. The L300 model holds 300 gallons (1135.6 liters) and the Asphalt Tank L600 model holds 600 gallons (2271.2 liters). Exhaust Stack Directs exhaust away from the operating area. Distributes material through spray nozzles (6) onto the surface at width up to 8 feet Spray Bar (Option) (2.4 m).

  • Page 40: Valve Controls

    Components VALVE CONTROLS Figure 3-2. Tack Distributor Valve Controls Overview L300 and L600 Tack Distributors...
  • Page 41 Liquid Asphalt Valve lever left to close valve. Opens and closes the flush valve. Pull lever up to open valve, which allows Flush Valve flush liquid into the system. Pull lever down to close valve. L300 and L600 Tack Distributors...

  • Page 42: Burner Controls

    Used to light the burner system. Ignitor Wand Valve ONLY use a torch striker to light the ignitor wand NEVER use a match or other source of flame as an explosion could occur. L300 and L600 Tack Distributors...

  • Page 43: Diesel Burner System

    Option Option Battery 7.3 HP (5.4 kW) Hatz Diesel Engine Option Option Hatz Engine Electric Start and Option Option Battery Diesel Burner Option Option Waste Bucket Holder Option Option L300 and L600 Tack Distributors...
  • Page 44 Components NOTES 3-10 L300 and L600 Tack Distributors...

  • Page 45: Operation

    Overnight Emulsion Heater ..... . 4-25 Hatz Diesel Engine ......4-25 L300 and L600 Tack Distributors...
  • Page 46 Spray Bar ......4-26 Wheel Chocks ......4-26 L300 and L600 Tack Distributors...

  • Page 47: General Information

    Operation GENERAL INFORMATION RECEIVING THE MACHINE The LeeBoy L300 and L600 Tack Distributors are Although the distributor has been checked thoroughly equipped with a Honda four-stroke, single-cylinder by the manufacturer, road hazards or other factors engine (or optional Hatz diesel engine) coupled to a during transport may result in damage.

  • Page 48: Starting The Engine

    Page 4-6. Ensure others are well clear of the area before starting the engine Throttle Engine Switch Choke Fuel Valve Pull (Recoil) Starter Figure 4-1. Honda Engine Controls L300 and L600 Tack Distributors...

  • Page 49: Gas Engine

    OPEN position as the engine warms up. Position the throttle lever for the desired engine speed. L300 and L600 Tack Distributors...

  • Page 50: Diesel Engine (Option)

    20 seconds after starting This ensures good lubrication of all bearing points before increasing speed or load L300 and L600 Tack Distributors...

  • Page 51: Material Considerations

    Operation MATERIAL CONSIDERATIONS Stop The LeeBoy L300 and L600 Tack Distributors are used to transport and apply hot, bituminous emulsified asphalt (sealant) to road and other pavement surfaces. The operator sprays this “tack coat” using the hand-held spray wand or 8-foot spray bar (if equipped with this Speed option).
  • Page 52 DO NOT allow emulsified asphalt to freeze, which breaks down the emulsion and separates the asphalt from water This will result in two layers in the tank that will be very difficult to remove L300 and L600 Tack Distributors...

  • Page 53: Valve Controls Overview

    To prevent possible burns from leaking material, ensure all hose connections are secure before opening valves or beginning any operation Spray Bar Circulating Lever Lever Tank Valve Selector Spray Wand Lever Lever Flush Valve Liquid Asphalt Sampling Valve Valve Figure 4-6. Tack Distributor Valve Controls Overview L300 and L600 Tack Distributors...

  • Page 54: Loading The Tank

    L300 model has an asphalt tank capacity of 300 gallons Temperature Guide, on Page 4-12) Trying to spray while the L600 model has an asphalt tank capacity of asphalt before it is warm enough will damage the 600 gallons. The elliptical-shaped tank helps contain...

  • Page 55: Heating The Material

    NEVER operate the burners or the tack distributor in a confined area. Vapor build-up 4. Insert material hose into the tank and fill 90 percent can ignite full. DO NOT OVERFILL. 5. Close bottom latch, then top latch securely. L300 and L600 Tack Distributors 4-11...

  • Page 56: Asphalt Temperature Guide

    125° - 185° 50° - 85° CSS-1 70° - 160° 20° - 70° 50° - 140° 10° - 60° CSS-1h 70° - 160° 20° - 70° 50° - 140° 10° - 60° (Courtesy the Asphalt Institute) 4-12 L300 and L600 Tack Distributors...

  • Page 57: Lpg Burner

    (2 5 cm) of material explosion could occur ONLY use a torch striker to light ignitor wand Pressure Gauge Regulator Adjusting Knob Tank Valve Asphalt Temperature Pilot Shut-O Figure 4-9. Burner System L300 and L600 Tack Distributors 4-13...
  • Page 58 DO NOT heat emulsified asphalt more than 185° F (29 9° C) Elevated temperatures evaporate the water and will produce an asphalt layer inside the tank that will be difficult to remove. 4-14 L300 and L600 Tack Distributors...

  • Page 59: Diesel Burner (Option)

    4. Turn the fuel valve to the ON position. 5. Ensure the burner [Enable] and blower switches are both set to the OFF (I) position before proceeding. (Figure 4-12) Burner ON Light Enable Switch Blower Switch Figure 4-12. Diesel Burner Control Box L300 and L600 Tack Distributors 4-15...

  • Page 60: Circulating The Material

    • Shut-Off valve. • Pilot valve. • Ignitor wand valve. • Liquid asphalt valves. • Flush valve. • Circulating valve. • Spray wand valves. • Sampling valve. • Spray bar valves, if equipped with this option. 4-16 L300 and L600 Tack Distributors...

  • Page 61: Spraying The Material

    Page 4-20. all personnel wear reflective vests when working in these conditions NOTE: Be sure the material is heated to the correct temperature (See Asphalt Temperature Guide on Page 4-12) and properly circulated BEFORE spraying L300 and L600 Tack Distributors 4-17...

  • Page 62: Spray Wand

    6. Open the spray wand valve by pulling the valve lever (Figure 4-17 on the following page.) DOWN. Set the desired pressure using the pressure relief valve: • Turning the valve clockwise increases pressure. • Turning the valve counterclockwise decreases pressure. 4-18 L300 and L600 Tack Distributors...

  • Page 63: Spray Bar (Option)

    NEVER clean the orifice with metal objects. • To replace a spray nozzle, simply unscrew nozzle from its mount and remove, insert new nozzle and screw back into place securely. L300 and L600 Tack Distributors 4-19...

  • Page 64: Cleaning The System

    When moving from one job site to another, turn the individual nozzle valves OFF to • Propane tank valve. prevent dripping • Pilot valve. • Shut-Off valve. • Burner valve. • Sampling valve. • Flush valve. 4-20 L300 and L600 Tack Distributors...

  • Page 65: Back Flush

    • Spray bar valve (if equipped). 4. Pull the selector valve DOWN to select other operational modes. (Figure 4-20) 5. Open the flush valve by pulling the lever UP. (Figure 4-22 on the following page.) Figure 4-21. Flush Tank L300 and L600 Tack Distributors 4-21...

  • Page 66: Towing To Job Sites

    Block trailer wheels on both sides using wheel chocks to prevent the unit from rolling while preparing for towing (Page 4-26) ALWAYS attach the safety chains to the towing vehicle and ensure the hitch connection is secure BEFORE towing 4-22 L300 and L600 Tack Distributors...
  • Page 67 3. Use the trailer jack to raise (and lower) the trailer to the height needed to attach trailer to the towing vehicle hitch. (Figure 4-24) • Turn the handle clockwise to raise the trailer. • Turn the handle counterclockwise to lower the trailer. L300 and L600 Tack Distributors 4-23...

  • Page 68: Options

    5. From inside the truck cab, flip the switch to the to the tow vehicle’s auxiliary power connector. SPRAY position to begin spraying tack material, moving the truck forward as needed. (Figure 4-25) DO NOT tow the distributor without engaging the Break-Away safety system 4-24 L300 and L600 Tack Distributors...

  • Page 69: Overnight Emulsion Heater

    Figure 4-29. Hatz Diesel Engine Hatz Diesel Engine Hatz Diesel Engine The Hatz diesel engine option is available for the L300 and L600 tack distributors. The engine is 7 HP. See Page 4-5 for operation. Electric Start Electric Start The electric start option is available for both the gas and diesel engines.

  • Page 70: Magnetic Cup Holder

    The optional wheel chocks are easy to use and prevent trailer tires from rolling. This wheel chock prevents trailer movement on the front and back side of the tire. See your authorized dealer to purchase wheel chocks for your tack distributor tires. 4-26 L300 and L600 Tack Distributors...

  • Page 71: Maintenance

    Battery (Option) ......5-10 Dielectric Grease ......5-11 L300 and L600 Tack Distributors...

  • Page 72: Maintenance

    Lubricate Wheel Hub ......5-15 Welding on Machine ......5-16 L300 and L600 Tack Distributors...

  • Page 73: Maintenance Schedule

    Follow the procedures in this section for routine and general maintenance on the LeeBoy L300 and DO NOT perform maintenance while L600 Tack Distributors to maintain the machine in the engine is running To prevent accidental start-up, top operating condition. One of the most important...

  • Page 74: Routine Maintenance

    2. Check air filter. Clean if needed. (Page 5-7) 5. Perform previous routine maintenance and any 3. Perform previous routine maintenance and any other engine preventive maintenance described in other engine preventive maintenance described in the Engine Operator’s Manual. the Engine Operator’s Manual. L300 and L600 Tack Distributors...

  • Page 75: Engine Maintenance

    This also prevents filling the engine with too much lubrication oil Engine oil should be warm when checked Gas Cap Air Filter Mu er Spark Plug Oil Filler Cap / Dipstick Drain Fuel Sediment Cup Plug Figure 5-1. Gas Engine L300 and L600 Tack Distributors...

  • Page 76: Change Oil (Gas Engine)

    6. Refill the engine oil with one (1) quart (.94 liters) of oil. Reinstall the filler cap. Crank engine and idle, then check oil level. Add more oil if needed. L300 and L600 Tack Distributors...

  • Page 77: Change Air Filter

    9. Reinstall cover, ensuring wing nuts are tightened the new paper filter element and reinstall securely. into housing, ensuring the gasket is in place beneath the air filter assembly. 10. Start the engine and check that it runs smoothly. Discard filters properly. L300 and L600 Tack Distributors...

  • Page 78: Spark Plug

    5. Carefully reinstall the spark plug by hand to avoid cross-threading. NOTE: Overtightening the spark plug can damage threads in the cylinder head. 6. Tighten with the spark plug wrench to compress the sealing washer. Reattach the spark plug cap to the spark plug. L300 and L600 Tack Distributors...

  • Page 79: Fuel System

    4. Insert the new fuel filter onto the fuel feed line. 5. Reinsert the fuel filter assembly back into the fuel tank. 6. Reinstall the fuel cap. NOTE: The fuel system is bled automatically. L300 and L600 Tack Distributors...

  • Page 80: Burner System

    • Keep the battery fully charged during cold weather and when machine has been idle for extended periods. • DO NOT pressure-wash electrical components. Protect the battery and other electrical components when washing the distributor. 5-10 L300 and L600 Tack Distributors...

  • Page 81: Dielectric Grease

    NOTE: Reversed polarity can damage the electrical system. It is advisable to disconnect the negative (-) cable first and connect it last. NOTE: When replacing the battery, discard the old battery properly. Figure 5-10. Correct Application of Dielectric Grease L300 and L600 Tack Distributors 5-11...

  • Page 82: Chassis (Trailer)

    DO NOT exceed maximum inflation pressure for rims or wheels Get brakes serviced immediately if any loss of performance is noted DO NOT continue operating the distributor unit with faulty brakes! Figure 5-11. Incorrect Application of Dielectric Grease 5-12 L300 and L600 Tack Distributors...

  • Page 83: Wheels And Tires

    Failure to match offset can results in reducing the load-carrying capacity of your axle. Check balance Wheels out Cupping and bearing of balance. adjustment. Wheels Flat locked and Adjust brakes. Spots tire skidding. L300 and L600 Tack Distributors 5-13...

  • Page 84: Brake Adjustment

    To adjust the brakes: Jack up the trailer and secure as described in the The brake system on your L300 or L600 distributor Tire section above. Ensure the wheel and drum is similar to drum brakes on a car, except an rotates freely.

  • Page 85: Lubricate Wheel Hub

    (The old grease will flow back out of the cap around the grease gun nozzle.) 4. When you see clean grease flowing back out, remove the grease gun, wipe off any excess grease, and replace rubber plug. L300 and L600 Tack Distributors 5-15...

  • Page 86: Welding On Machine

    DO NOT weld on or near fuel tanks DO NOT weld near electrical components and harnesses All components should be protected from heat and welding sparks 5-16 L300 and L600 Tack Distributors...
  • Page 87 Troubleshooting Chart Troubleshooting Chart The troubleshooting chart below identifies the most common causes of any malfunction and possible remedies. If the problem persists, see your authorized dealer. Table 5-4. L300 and L600 Tack Distributor Troubleshooting SYMPTOM CAUSE REMEDY Engine switch OFF.
  • Page 88 Adjust correctly. Faulty, non-functioning or Loose, bent or broken brake Replace worn or damaged component. locking brakes. components. Grease or oil on magnets or linings Clean or replace. (electric brakes). Worn linings or magnets. Replace. 5-18 L300 and L600 Tack Distributors...
  • Page 89 Main Harness Assembly - L300 Tack Tank ....6-3 Main Harness Assembly - L600 Tack Tank ....6-5 OPTION - Valve Switch Actuator Harness .

  • Page 90: Schematics

    Schematics L300 and L600 Tack Distributor...

  • Page 91: Main Harness Assembly - L300 Tack Tank

    Schematics MAIN HARNESS ASSEMBLY - L300 TACK TANK Schematic for Part # 1020501 Schematic for Part # 1020501 Figure 6-1. Main Harness Assembly - L300 Tack Tank L300 and L600 Tack Distributor...
  • Page 92 Schematics NOTES L300 and L600 Tack Distributor...

  • Page 93: Main Harness Assembly - L600 Tack Tank

    Schematics MAIN HARNESS ASSEMBLY - L600 TACK TANK Schematic for Part # 1022298 Schematic for Part # 1022298 Figure 6-2. Main Harness Assembly - L600 Tack Tank L300 and L600 Tack Distributor...
  • Page 94 Schematics NOTES L300 and L600 Tack Distributor...

  • Page 95: Option - Valve Switch Actuator Harness

    Schematics OPTION - VALVE SWITCH ACTUATOR HARNESS Schematic for Part # 1019743 Schematic for Part # 1019743 Figure 6-3. OPTION - Valve Switch Actuator Harness L300 and L600 Tack Distributor...
  • Page 96 Schematics NOTES L300 and L600 Tack Distributor...

  • Page 97: Option - Actuator Valve Control Switch Harness

    Schematics OPTION - ACTUATOR VALVE CONTROL SWITCH HARNESS Schematic for Part # 1019744 Schematic for Part # 1019744 Figure 6-4. OPTION - Actuator Valve Control Switch Harness L300 and L600 Tack Distributor...
  • Page 98 Schematics NOTES 6-10 L300 and L600 Tack Distributor...

  • Page 99: Option - Actuator Power Harness

    Schematics OPTION - ACTUATOR POWER HARNESS Schematic for Part # 1020500 Schematic for Part # 1020500 Figure 6-5. OPTION - Actuator Power Harness L300 and L600 Tack Distributor 6-11...
  • Page 100 Schematics NOTES 6-12 L300 and L600 Tack Distributor...
  • Page 101 Axle Assembly - L300 ....... . 7-10 Axle Assembly - L600 ....... . 7-12 Flush Tank System .
  • Page 102 NOTES L300 and L600 Tack Distributors...

  • Page 103: Quick Reference Guide

    LP Regulator 1021151 LP Tank 230010-40 Diesel Description Part # Diesel Burner 1021936 Igniter 1021936-01 Motor 1021936-02 Blower 1021936-03 Specifications and designs may change without prior notice. These illustrations do not necessarily show the standard versions. L300 and L600 Tack Distributors...

  • Page 104: Component Layout

    Illustrated Parts List Component Layout 1021997 1021998 11 11 Figure 7-1 . Component Layout L300 and L600 Tack Distributors...
  • Page 105 L600 Uses (4) Assemblies 150040B Axle Assembly w/Brake, 5200# L600 Uses (2) Axles 1019662 Decal, Deco, Leeboy 1021997 Decal, Deco, LeeBoy, 300 Tack Tank 1021998 Decal, Deco, LeeBoy, 600 Tack Tank 1021885 Decal, Deco, L300, White 1021886 Decal, Deco, L600, White...

  • Page 106: Contents Gauge Details

    Illustrated Parts List Contents Gauge Details 7A 7B Figure 7-2. Contents Gauge Details L300 and L600 Tack Distributors...
  • Page 107 Nut, Float Rod Pivot, .188 Seal 39084 O-Ring, #310, .18 x .50 ID, Viton 1021558 Decal, Info, Contents Gauge, Front, L300 1022343 Decal, Info, Contents Gauge, Front, L600 Contents Gauge - Rear Includes Items 1-5,7 1021551 Pointer, Contents Gauge 114-4-20-8 Set Screw, SQ HD, Cup, 1/4-20 x .50...

  • Page 108: Exhaust Details

    Illustrated Parts List Exhaust Details Figure 7-3. Exhaust Details L300 and L600 Tack Distributors...
  • Page 109 Illustrated Parts List Exhaust Details Item Part Number Description Remarks 1021289 Plate, Heat Shield 1020143 Pipe, Stack, Exhaust 38834 Clamp, Muffler, 5" 204-6-16-5 Nut, Lock, Stover, 3/8-16, GR5 301-6 Washer, Flat, USS, 3/8 L300 and L600 Tack Distributors...

  • Page 110: Axle Assembly - L300

    Illustrated Parts List Axle Assembly - L300 Figure 7-4 . Axle Assembly - L300 7-10 L300 and L600 Tack Distributors...
  • Page 111 (1) Per Brake Assembly 340110 Brake Adjuster (1) Per Brake Assembly 340100 Electromagnet (1) Per Brake Assembly 340130 Spring Kit (1) Per Brake Assembly 1009319-00-02 Assembly, Link 1009319-00-01 Link, Shackle 1009317-00-03 Bolt, Shackle 1009317-00-04 Locknut, Flanged L300 and L600 Tack Distributors 7-11...

  • Page 112: Axle Assembly - L600

    Illustrated Parts List Axle Assembly - L600 Figure 7-5. Axle Assembly - L600 7-12 L300 and L600 Tack Distributors...
  • Page 113 340110 Brake Adjuster (1) Per Brake Assembly 340100 Electromagnet (1) Per Brake Assembly 340130 Spring Kit (1) Per Brake Assembly 1009319-00-03 Equalizer 1009319-00-02 Assembly, Link 1009319-00-01 Link, Shackle 1009317-00-03 Bolt, Shackle 1009317-00-04 Locknut, Flanged L300 and L600 Tack Distributors 7-13...

  • Page 114: Flush Tank System

    Laisser les brûleurs refroidir avant de remplir le réservoir. Le non-respect de cette règle entraînera des blessures graves, voire mortelles. 856618 TAC PUMP FLUSH ENJUAGUE DE LA BOMBA DEL TAC VIDANGE DE POMPE À TAC 859751 Figure 7-6. Flush Tank System 7-14 L300 and L600 Tack Distributors...
  • Page 115 Bracket, Flush Tank 100-6-16-20-5 CSHH, 3/8-16 x 1.25, GR5 302-6 Washer, Lock, 3/8 300-6 Washer, Flat, SAE, 3/8 100-10-11-20-5F CSHH, 5/8-11 x 1.25, GR5, FT 302-10 Washer, Lock, 5/8 300-10 Washer, Flat, SAE, 5/8 L300 and L600 Tack Distributors 7-15...

  • Page 116: Plumbing - Selector/Operation Valve

    Illustrated Parts List Plumbing - Selector/Operation Valve Figure 7-7 . Plumbing - Selector/Operation Valve 7-16 L300 and L600 Tack Distributors...
  • Page 117 Replaces Item 10 6801-8-10 NWO Adapter, Elbow, 90°, -8 JIC/ -10 O-Ring Added w/Spray Wand Group, See Fig 7-11 6801-LL-8-10 NWO Adapter, Elbow, 90°, Extra Long, -8 JIC/-10 O-Ring Added w/Spray Bar Option, Ref Fig 7-19 L300 and L600 Tack Distributors 7-17...

  • Page 118: Plumbing - Liquid Asphalt/Flush Valve

    Illustrated Parts List Plumbing - Liquid Asphalt/Flush Valve Figure 7-8 . Plumbing - Liquid Asphalt/Flush Valve 7-18 L300 and L600 Tack Distributors...
  • Page 119 Liquid Asphalt/Flush Valve Assembly, Insulated Includes Items 1-11, Omit (x1) Item 9 6602-12-12-12 Adapter, Run Tee, Swivel, -12 JIC/-12 JIC/-12 JIC Added In-Cab Controls Option, See Fig 7-20 1021965 Gauge, Tack Temperature/Hyd Oil Temp L300 and L600 Tack Distributors 7-19...

  • Page 120: Plumbing - Drain Valve/Miscellaneous

    Illustrated Parts List Plumbing - Drain Valve/Miscellaneous Figure 7-9 . Plumbing - Drain Valve/Miscellaneous 7-20 L300 and L600 Tack Distributors...
  • Page 121 2702-8-8-LN Adapter, Bulkhead Elbow, 45°, -8 JIC/-8 Added w/Spray Bar Option, See Fig 7-19 2702-8-8-LN Adapter, Bulkhead Elbow, 45°, -8 JIC/-8 Added In-Cab Controls Option, See Fig 7-20 150710SRV OPTION - Overnight Heat, Electric L300 and L600 Tack Distributors 7-21...

  • Page 122: Hose Assemblies

    FLUSH TANK See Fig 7-6 SPRAY WAND GROUP See Fig 7-11 SELECTOR VALVE ASSEMBLY See Fig 7-7 LIQUID ASPHALT/FLUSH VALVE ASSEMBLY See Fig 7-8 ENGINE/ASPHALT PUMP ASSEMBLY See Fig 7-12/Fig 7-13 Figure 7-10. Hose Assemblies 7-22 L300 and L600 Tack Distributors...
  • Page 123 Hose Assembly, 180" - Manifold A to BH Fitting 1021985 OPTION - Spray Bar In-Cab Control Hose Kit, L300 Not Shown, See Fig 7-21 1021996 OPTION - Spray Bar In-Cab Control Hose Kit, L600 Not Shown, See Fig 7-21 L300 and L600 Tack Distributors 7-23...

  • Page 124: Spray Wand Group

    Illustrated Parts List Spray Wand Group SPRAY WAND Figure 7-11. Spray Wand Group 7-24 L300 and L600 Tack Distributors...
  • Page 125 Hose Kit, Spray Wand Not Shown, See Fig 7-10 6801-8-10 NWO Adapter, Elbow, 90°, -8 JIC/-10 O-Ring Not Shown, See Fig 7-7 2702-8-8-LN Adapter, Bulkhead Elbow, 45°, -8 JIC/-8 Not Shown, See Fig 7-9 L300 and L600 Tack Distributors 7-25...

  • Page 126: Engines - Gas

    Illustrated Parts List Engines - Gas Figure 7-12 . Engines - Gas 7-26 L300 and L600 Tack Distributors...
  • Page 127 Washer, Flat, SAE, 1/4 1021461 Cable, Battery, (-) Eye/Eye, 4 AWG, 14" Not Shown 1021462 Cable, Battery, (+) Eye/Eye, 4 AWG, 16" Not Shown SEE FIG. 7-14 Engine Cover & Engine Mount Not Shown L300 and L600 Tack Distributors 7-27...

  • Page 128: Engines - Diesel

    Illustrated Parts List Engines - Diesel Figure 7-13 . Engines - Diesel 7-28 L300 and L600 Tack Distributors...
  • Page 129 Washer, Flat, SAE, 1/4 1021461 Cable, Battery, (-) Eye/Eye, 4 AWG, 14" Not Shown 1021484 Cable, Battery, (+) Eye/Eye, 4 AWG, 26" Not Shown SEE FIG. 7-14 Engine Cover & Engine Mount Not Shown L300 and L600 Tack Distributors 7-29...

  • Page 130: Engines - Cover/Mount

    Illustrated Parts List Engines - Cover/Mount DIESEL ENGINE MOUNTING HOLES GAS ENGINE MOUNTING HOLES ENGINE OUTPUT SHAFT DIRECTION (ALL) Figure 7-14 . Engines - Cover/Mount 7-30 L300 and L600 Tack Distributors...
  • Page 131 Nut, Lock, Stover, 3/8-16, GR5 100-5-18-28-5 CSHH, 5/16-18 x 1.75, GR5 For Gas Engine Mounting 100-5-18-20-5 CSHH, 5/16-18 x 1.25, GR5 For Diesel Engine Mounting 300-5 Washer, Flat, SAE, 5/16 204-5-18-5 Nut, Lock, Stover, 5/16-18, GR5 L300 and L600 Tack Distributors 7-31...

  • Page 132: Lp Burner Group

    Illustrated Parts List LP Burner Group LP BURNER BURNER WAND FROM LP REGULATOR Figure 7-15 . LP Burner Group 7-32 L300 and L600 Tack Distributors...
  • Page 133 Includes Items 27 & 28 114-4-20-24 Set Screw, SQ HD, Cup, 1/4-20 x 1.50 202-4-20-5 Nut, Hex, Jam, 1/4-20, GR5 1017673SRV Burner, B3, LPG 5504-4-4 Pipe, Elbow Adapter, 90°, -4 NPTF--4 NPTF 1020156 Sheet, Cover, Burner L300 and L600 Tack Distributors 7-33...

  • Page 134: Option - Diesel Burner Group (1 Of 3)

    Illustrated Parts List OPTION - Diesel Burner Group (1 of 3) BURNER VALVE ASSEMBLY DIESEL BURNER ASSEMBLY DIESEL TANK ASSEMBLY Figure 7-16 . OPTION - Diesel Burner Group (1 of 3) 7-34 L300 and L600 Tack Distributors...
  • Page 135 Motor 1021936-03 Blower 35246 Fitting, Straight, -04MP/-4MS, LPG 70957 Fitting, Push-Lok, -4FJX/-4 Hose 801-4-BLK Hose, Hydraulic, Push-Lok, Black, -4 204-6-16-5 Nit, Lock, Stover, 3/8-16, GR5 301-6 Washer, Flat, USS, 3/8 1021938 Cover, Diesel Burner L300 and L600 Tack Distributors 7-35...

  • Page 136: Option - Diesel Burner Group (2 Of 3)

    OPTION - Diesel Burner Group (2 of 3) DIESEL BURNER FROM DIESEL TANK BURNER VALVE ASSEMBLY DIESEL BURNER ASSEMBLY FROM DIESEL BURNER BURNER VALVE DIESEL TANK ASSEMBLY Figure 7-17 . OPTION - Diesel Burner Group 7-36 L300 and L600 Tack Distributors...
  • Page 137 Adapter, Connector, -6 JIC / -8 NPTF 32874 Valve, Ball, 1/2" 34797 Clamp, Loop, .938 OD, NPRN Cover (1) Not Shown 300-6 Washer, Flat, SAE, 3/8 204-6-16-5 Nut, Lock, Stover, 3/8-16, GR5 801-4-BLK Hose, Hydraulic, Push-Lok, Black, -4 L300 and L600 Tack Distributors 7-37...

  • Page 138: Option - Diesel Burner Group

    Illustrated Parts List OPTION - Diesel Burner Group ENAB BLOWER READ SAFETY INSTRUCTIONS PRIOR TO USE 1008586 Figure 7-18 . OPTION - Diesel Burner Group 7-38 L300 and L600 Tack Distributors...

  • Page 139: Option - Diesel Burner Group (2 Of 3)

    Decal, Diesel Burner, Genisys 320382 Plug 3400D1 Water Tight, Connector, 3/4 x 3/4 1005989 Beckett Genisys 12VDC Control 31983 Light, Red, Dash,.50 Hole 36085 Relay, 12VDC, SPDT, 40A, 5-Pin 985142 Timer, Electric, .06-60 Minute L300 and L600 Tack Distributors 7-39...

  • Page 140: Option - Spray Bar

    Illustrated Parts List OPTION - Spray Bar Figure 7-19 . OPTION - Spray Bar 7-40 L300 and L600 Tack Distributors...
  • Page 141 6801-LL-8-10 NOW Adapter, Elbow, 90°, Extra Long, -8 JIC/-10 O-Ring 1021972 Hose Kit, Spray Bar, Standard, L300 Not Shown, See Fig 7-10 1021991 Hose Kit, Spray Bar, Standard, L600 Not Shown, See Fig 7-10 L300 and L600 Tack Distributors 7-41...

  • Page 142: Option - In-Cab Control (1 Of 2)

    Illustrated Parts List OPTION - In-Cab Control (1 of 2) RECIRC SPRAY Figure 7-20 . OPTION - In-Cab Control (1 of 2) 7-42 L300 and L600 Tack Distributors...
  • Page 143 Aluminum Plug, 3/4" Condulet 1019286 Decal, Oper, In-Cab, Tack Tanks 1021985 Hose Kit, In-Cab Control, Spray Bar, L300 Not Shown, See Fig 7-21 1021996 Hose Kit, In-Cab Control, Spray Bar, L600 Not Shown, See Fig 7-21 L300 and L600 Tack Distributors 7-43...

  • Page 144: Option - In-Cab Control (2 Of 2)

    Illustrated Parts List OPTION - In-Cab Control (2 of 2) Figure 7-21 . OPTION - In-Cab Control (2 of 2) 7-44 L300 and L600 Tack Distributors...
  • Page 145 CSHH, 3/8-16 x 1.00, GR5, FT 1021985 Hose Kit, In-Cab Control, Spray Bar, L300 Includes Items 30-32A 1021996 Hose Kit, In-Cab Control, Spray Bar, L600 Includes Items 30-31,32B F387TCL706081008-20 Hose Assembly, 20", Control Valve to Spray Bar Tee F387TCL706080808-46 Hose Assembly, 46", Bulkhead to Control Valve F387TC0606081208-75 Hose Assembly, 75", Asphalt Valve Tee to Bulkhead...

  • Page 146: Option - Insulated Tanks

    Illustrated Parts List OPTION - Insulated Tanks Figure 7-22 . OPTION - Insulated Tanks 7-46 L300 and L600 Tack Distributors...
  • Page 147 Illustrated Parts List OPTION - Insulated Tanks Item Part Number Description Remarks 1022079 OPTION - Insulated Tack Tank Assembly - L300 1022304 OPTION - Insulated Tack Tank Assembly - L600 Not Shown L300 and L600 Tack Distributors 7-47...
  • Page 148 Spray Bar Tee Spray Bar - Left F387TC0606101008-46 Spray Bar Tee Spray Bar - Right Hose Part Number Description 1021991 OPTION - Spray Bar Hose Kit, L600 FROM F387TC0606080808-180 Selector Valve Port A Bulkhead Fitting F387TC0606081008-48 Bulkhead Fitting Spray Bar Tee F387TC0606101008-45...
  • Page 149 Bulkhead Fitting Control Valve F387TC0606081208-75 Asphalt Valve Tee Bulkhead Fitting Hose Part Number Description 1021996 OPTION - Spray Bar In-Cab Control Hose Kit, L600 FROM F387TCL706081008-20 Control Valve Spray Bar Tee F387TCL706080808-46 Bulkhead Fitting Control Valve F387TC0303080808-125 Asphalt Valve Tee...
  • Page 150 Decals - Miscellaneous 1021558 Decal, Info, Contents Gauge, Rear, L300 1021559 Decal, Info, Contents Gauge, Front, L300 -1022344- Decal, Info, Contents Gauge, Rear, L600 -1022343- Decal, Info, Contents Gauge, Front, L600 1019286 Decal, Oper, In-Cab, Tack Tanks (Option) 7-50 L300 and L600 Tack Distributors...
  • Page 151 Decal Index Item Part Number Description Decorative Decal Kit - L300 1021997 Decal, Deco. LeeBoy, 300 Tack Tank 1021885 Decal, Deco, L300, White Item Part Number Description Decorative Decal Kit - L600 1021998 Decal, Deco. LeeBoy, 600 Tack Tank 1021886...

  • Page 152: Alphabetical Parts Index

    2404-L-08-08 Adapter, Street Elbow, 90°, -8 NPTF/-8 NPTF 5502-8-8 Adjuster, Electric Screw Bottom 987231 7-21 Adjuster, Electric Screw Top 987232 7-21 Aluminum Plug, 3/4" Condulet 920238-5 7-20 Arm Assembly, Spray Bar, LH 851924L 7-19 7-52 L300 and L600 Tack Distributors...
  • Page 153 Bracket, Flush Tank 1013562 Bracket, License Plate 31893 Bracket, Lower 1016308-04 7-14 Bracket, LP/B3 23508-01 7-15 Bracket, Remote Spray Bar 987179 7-21 Brake Adjuster 340110 Brake Adjuster 340110 Brake Assembly 5200L 340060L Brake Assembly 5200L 340060L L300 and L600 Tack Distributors 7-53...
  • Page 154 Coupling, Half, L-Type Jaw, 1/2" Bore w/Keyway 280050 7-12 Coupling, Half, L-Type Jaw, 1/2" Bore w/Keyway 280050 7-13 Coupling, Half, L-Type Jaw, 3/4" Bore w/Keyway 150150A 7-12 Coupling, Half, L-Type Jaw, 3/4" Bore w/Keyway 150150A 7-13 7-54 L300 and L600 Tack Distributors...
  • Page 155 CSHH, 5/16-18 x 1.25, GR5 100-5-18-20-5 7-14 CSHH, 5/16-18 x 1.75, GR5 100-5-18-28-5 7-14 CSHH, 5/16-24 x 1.00, GR5 100-5-24-16-5 7-12 CSHH, 5/16-24 x 1.00, GR5 100-5-24-16-5 7-13 CSHH, 5/8-11 x 1.25, GR5, FT 100-10-11-20-5F L300 and L600 Tack Distributors 7-55...
  • Page 156 1019662 Decal, Diesel Burner, Genisys 1008586 7-18 Decal, Info, Contents Gauge, Front, L300 1021558 Decal, Info, Contents Gauge, Front, L600 1022343 Decal, Info, Contents Gauge, Rear, L300 1021559 Decal, Info, Contents Gauge, Rear, L600 1022344 Decal, Oper, In-Cab, Tack Tanks...
  • Page 157 Harness, Actuator Valve Power 1020500 7-20 Harness, Actuator Valve Switch 1019743 7-20 Harness, Control Switch, Actuator Valve, L300 1019744 7-20 Harness, Control Switch, Actuator Valve, L600 1019752 7-20 Harness, Main, L300 1020501 Harness, Main, L600 1022298 Hook w/Clevis & Clasp 1007536 Hose Assembly, 20", Control Valve to Spray Bar Tee...
  • Page 158 Hose Kit, In-Cab Control, Spray Bar, L300 1021985 7-20 Hose Kit, In-Cab Control, Spray Bar, L300 1021985 7-21 Hose Kit, In-Cab Control, Spray Bar, L600 1021996 7-20 Hose Kit, In-Cab Control, Spray Bar, L600 1021996 7-21 Hose Kit, Spray Bar, Standard, L300...
  • Page 159 Nut, Lock, Stover, 3/8-16, GR5 204-6-16-5 7-13 Nut, Lock, Stover, 3/8-16, GR5 204-6-16-5 7-14 Nut, Lock, Stover, 3/8-16, GR5 204-6-16-5 7-15 Nut, Lock, Stover, 3/8-16, GR5 204-6-16-5 7-17 Nut, Lock, Stover, 3/8-16, GR5 204-6-16-5 7-21 L300 and L600 Tack Distributors 7-59...
  • Page 160 OPTION - Spray Bar Hose Kit, L600 1021991 7-10 OPTION - Spray Bar In-Cab Control Hose Kit, L300 1021985 7-10 OPTION - Spray Bar In-Cab Control Hose Kit, L600 1021996 7-10 OPTION - Spray Bar, L300 1021915 7-19 OPTION - Spray Bar, L600...
  • Page 161 Spider, L-Type Jaw Coupling 280040 7-13 Spray Wand Assembly 982483 ASSY 7-11 Spray Wand Hose Kit, L300 1021966 7-10 Spray Wand Hose Kit, L600 1021967 7-10 Spring Kit 340130 Spring Kit 340130 Spring, Axle 5200# 150060A Spring, Axle 5200# 150060A...
  • Page 162 Washer, Flat, SAE, 3/8 300-6 7-14 Washer, Flat, SAE, 3/8 300-6 7-15 Washer, Flat, SAE, 3/8 300-6 7-17 Washer, Flat, SAE, 3/8 300-6 7-18 Washer, Flat, SAE, 3/8 300-6 7-20 Washer, Flat, SAE, 3/8 300-6 7-21 7-62 L300 and L600 Tack Distributors...
  • Page 163 Weldment, Mount, Spray Bar, Tack Tank 1020164 7-19 Wheel Seal 5200# 610190 Wheel Seal 5200# 610190 Wheel Stud 120340 Wheel Stud 120340 Wing Nut, 3/8-16 212-6-16 7-15 Y-Strainer, 1/4 NPT, 40 Mesh 5121 7-15 L300 and L600 Tack Distributors 7-63...
  • Page 164 NOTES 7-64 L300 and L600 Tack Distributors...
  • Page 166 ST Engineering LeeBoy, Inc., dba LeeBoy 500 Lincoln County Parkway Ext. Lincolnton, North Carolina 28092 Phone: (704) 966-3300 - Fax Sales: (704) 483-5802 www.LeeBoy.com Printed in the U.S.A.

This manual is also suitable for:

L300

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