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Table of Contents
2016-02-17
Operating manual
Mixing pump RITMO L / RITMO M
Overview - Operation
RITMO L
RITMO M
Article number of the operating manual: 00 14 14 08
Article number of the parts list-machine RITMO L: 00 22 22 56 / 00 24 64 44 / 00 23 20 48
Article number of the parts list-machine RITMO M: 00 06 49 61 / 00 07 84 01
Read the operating manual prior to starting any work!
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Table of Contents
Related Manuals for PFT RITMO M
Summarization of Contents
Machine Examination and Inspection
Operator Examination
Machine operator checks safety devices and machine condition before operation.
Periodic Machine Inspection
Regular expert inspections ensure safe working condition of construction machinery.
General Information and Manual Usage
Operating Manual Information
Provides essential information for device handling and safety guidelines.
Manual for Future Reference
The operating manual must be available throughout the entire service life of the product.
Manual Structure
The operating manual is divided into two books: Part 1 Safety and Part 2 Overview, operation, service.
Spare Parts Lists
Spare parts lists for the machine can be found on the internet at www.pft.eu.
Technical Data Overview
General Technical Information
Details total weight, dimensions, and individual component weights of the RITMO machines.
Electrical and Power Specifications
Covers electrical specs and power values for RITMO L and RITMO M models.
Operating Environment and Levels
Details EMV examination, operating conditions, water connection, sound, and vibrations.
Dimension Sheet and Identification
Machine Name Plate Details
Information found on the name plate: manufacturer, type, year, serial number, pressure.
Quality Control Sticker Information
Details from the quality control sticker: CE confirmation, serial number, controller, date.
Assembly Overviews
RITMO L Assembly Overview
Identifies major components of the RITMO L machine with numbered labels.
RITMO L and RITMO M Rear View Components
Identifies control cabinet, terminals, air compressor, and water fittings on the rear.
RITMO Assembly Units
Mixing Tube Assembly
Describes the mixing tube with material container, vibrating unit, pump, and gear motor.
Undercarriage Assembly
Describes the undercarriage with water fitting and control cabinet.
Component Descriptions
Control Cabinet Overviews
Details components of the RITMO L and RITMO M control cabinets.
Air Compressor and Water Fitting Components
Identifies components of the air compressor and water fitting.
Connections and Operating Modes
RITMO L/RITMO M Connections
Explains water, air, and mortar hose connections.
Operating Modes
Describes pump motor and water selector switch functions.
Accessories and Pack Contents
Accessories
Lists various accessories available for the machine.
Accessories Pack Contents
Details the specific parts included in the accessories pack.
Intended Use: Control Panel Components
Control Panel Intended Use
Specifies the exclusive purpose of the control panel for water, air, and gases.
Solenoid Valve Intended Use
Describes solenoid valves for liquid/gaseous media, suitable for various temperature/pressure ranges.
Flow Meter Intended Use
Explains the flow meter's purpose for volume measurement of liquid and gaseous flows.
Intended Use: Air Compressor
Air Compressor Intended Use
Specifies the air compressor's exclusive purpose for generating compressed air with connected implements.
Air Compressor Safety Systems
Emphasizes the importance of functioning safety equipment for preventing fatal accidents.
Air Compressor Positioning
Guidelines for compressor placement, ensuring clean air intake and avoiding hazardous atmospheres.
Air Compressor Hot Surface Warning
Warns about high surface temperatures (up to 100°C) and contact risks during operation.
PFT Booster Pump Accessory
Booster Pump Application Scope
Used as a booster pump for low water pressure and for pumping liquids.
Booster Pump Intended Use
Recommended for clean water; avoid media with fibrous or abrasive components.
Booster Pump Preparation and Start-up
Booster Pump Start-up Instructions
Instructions for pump installation, connecting lines, and filling the pump before operation.
Material Properties and Flow Characteristics
RITMO L Material Flow Characteristics
Discusses flowability, conveying distance, and use of original PFT spare parts for RITMO L.
RITMO M Material Flow Characteristics
Covers flowability, conveying distance, and use of original PFT spare parts for RITMO M.
Transport, Packing, and Storage Guidelines
Transport Safety and Procedures
Covers safety, inspection, individual parts, passenger car, and running machine transport.
Operation Safety
Personal Protective Equipment for Operation
Lists required personal protective equipment (PPE) for all operative work.
Machine Preparation Steps
Power Supply and Water Connections
Details connecting 230V power, water supply, and water from tank.
Switching On RITMO L
RITMO L Operation and Flow Rate
Steps to operate RITMO L and preset water flow rate.
Switching On RITMO M
RITMO M Operation and Flow Rate
Steps to operate RITMO M and preset water flow rate.
Mortar Pressure Gauge and Dust Safety
Hazardous Dusts and Protection
Warns about health hazards from dust and the need for dust protection masks.
Feeding Dry Material Safely
Instructions for safely feeding bagged dry material into the machine.
Machine Operation and Control
Putting Machine into Operation
Covers checking mortar consistency and starting RITMO L/M in flying mode.
Potentiometer Settings and Operation
Explains potentiometer usage for motor speed and material quantity.
Mortar Hose Management
Preparing Mortar Hoses
Instructions for connecting, water-flushing, and pre-lubricating mortar hoses.
Connecting Mortar Hose
Guidance on connecting the mortar hose to the pressure gauge and laying hoses.
Compressed Air Supply Setup
Air Supply Connections and Compressor Operation
Covers connecting air, spraying gun, compressor, and vibrating unit.
Applying Mortar
Opening Air Tap at Spraying Gun
Steps to start mortar application by turning the motor switch and opening the air tap.
Work Interruption and Break Procedures
Temporary and Longer Interruptions
Procedures for short interruptions and longer breaks during operation.
Remote Control and Pasty Material Processing
Switching Off Air Compressor
Steps to switch off the air compressor by removing the connector and opening the air tap.
Using the Remote Control
Instructions for connecting and using the remote control to switch the RITMO on/off.
Pasty Material Accessories
Lists recommended accessories like air compressor and spraying gun for pasty materials.
Pasty Material Processing Steps
Emergency Stop Switch Operation
Procedure for stopping the machine quickly in dangerous situations using the main switch or button.
Actions in Case of Power Cut
Main Switch to '0' and Restart Procedures
Steps for handling power cuts, including setting main switch and restarting RITMO L/M.
Work on Troubleshooting
Fault Reaction, Displays, and Causes
Covers fault reaction, displays, causes, and safety precautions during troubleshooting.
Troubleshooting Fault Tables
Lists faults, causes, solutions, and rectification responsibilities.
Conveyor Stoppage and Clogging
Clogging Removal and Causes
Identifies signs, causes, and removal procedures for conveyor clogging.
Removal of Clogging in Hoses
Hose Blockage Procedures and Restarting
Covers backward operation, unblocking, and restarting after clog removal.
End of Work and Cleaning Procedures
Power Off and Pressure Check
Steps to safely switch off power and check mortar pressure for RITMO L/M.
Cleaning Procedures
Detailed steps for cleaning the machine, hoses, mixing tube, and parts.
Pump Maintenance and Switching Off
Pump Change and Positioning
Procedure for changing and cleaning the pump unit.
Switching Off RITMO L and RITMO M
Steps to safely turn off both RITMO models.
Measures Against Frost Risk
Frost Protection Procedures
Steps to protect the machine from frost damage by draining water.
Maintenance Procedures
Safety, Cable Removal, and Environmental Protection
Covers safety, cable removal, environmental care, and maintenance plans.
Specific Maintenance Tasks
Details tasks like strainer, valve, switch checks, and filter cleaning.
Disassembly Procedures
Disassembly Safety Precautions
Safety warnings for disassembly: residual energy, sharp components, handling, order, lifting.
Disassembly Steps and Disposal
Disassembly Steps and Regulations
Clean device for phasing out, disassemble following safety and environmental regulations.
Disposal of Components
Proper recycling and disposal of machine components.
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