Table of Contents
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OPERATION and MAINTENANCE
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this compressor.
Doosan Infracore Portable Power
1293 Glenway Drive
Statesville, N.C. 28625
DoosanPortablePower.com
P/N: 22592083 (5-2014) Rev C
MANUAL
COMPRESSOR MODELS
HP375WCU (B11)
XP375WCU (B12)
P425WCU (B13)
HP375WCU-T2 (D46)
XP375WCU-T2 (D44)
P425WCU-T2 (D45)
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Table of Contents
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Summarization of Contents
Foreword
Information
Proprietary and confidential manual contents and product warranty information.
Safety
General Safety Precautions
General safety guidelines and precautions for operating and maintaining the compressor.
Compressed Air Safety
Safety considerations and procedures for handling compressed air.
Material Hazards
Information on hazardous substances used or produced by the machine.
Component Safety
Safety precautions for handling the battery and radiator systems.
Transport and Towing Safety
Guidelines for safely loading, transporting, and towing the compressor unit.
Warning Decals and ISO Symbols
Explanation of graphic symbols and warning decals used on the machine.
Noise Emission
Noise Emission Control Maintenance Log
Log for recording maintenance related to noise emission control systems.
Noise Emission Warranty and Introduction
Warranty information and overview of EPA regulations for noise emission control.
Noise Emission Maintenance Schedule
Schedule for required maintenance tasks related to noise emission controls.
General Data
Compressor Performance Specifications
Specifications for free air delivery, operating and maximum pressures, and pressure ratios.
Operating Conditions and Engine Details
Operating ambient temperature range, oil capacity, and engine specifications.
System and Component Data
Machine's electrical system, sound level data, and wheel/tire specifications.
Operating Instructions
Commissioning and Compressor Mounting
Initial setup, pre-operation checks, and secure mounting of the compressor unit.
Pre-Start and Refuelling Procedures
Pre-start checks, fluid levels, and safety guidelines for refuelling the machine.
Control Panel and Gauges
Description and function of gauges, indicators, and controls on the compressor's control panel.
Starting The Machine
Step-by-step instructions for starting the compressor, including preheat guidelines.
Operation Modes and Stopping
Procedures for reduced load operation, dual pressure, stopping, and emergency shutdown.
Post-Operation and Decommissioning
Guidance on re-starting after emergency, monitoring operation, and safe decommissioning.
Maintenance
Routine Maintenance Overview
Overview of periodic maintenance tasks and intervals for compressor components.
System Protection and Filter Maintenance
Maintenance for protective shutdown system, scavenge line, oil filter, and oil separator element.
Cooling System and Air Filter Maintenance
Cleaning and maintenance of oil cooler, radiator, and air filter elements.
Fuel, Electrical, and Component Checks
Maintenance for fuel system, electrical system, battery, pressure system, and hoses.
Lubrication and Wheel Systems
Engine and compressor oil service, wheel bearing lubrication, and tire pressure checks.
Lubrication
Portable Compressor Fluid Chart
Charts for selecting the correct compressor fluid based on pressure and temperature.
Speed and Pressure Regulation Adjustment
Procedure for adjusting the machine's speed and pressure regulation system.
Fault Finding
Engine Starting and Operation Faults
Troubleshooting steps for engine starting failures, stalling, and premature shutdown.
Engine Performance and Vibration Issues
Troubleshooting for engine overheating, speed regulation, and vibration problems.
Leaks and Other Faults
Troubleshooting steps for oil seal leaks and other operational issues.
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