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OPERATION, MAINTENANCE
COMPRESSOR MODEL
XHP1070WCAT-EX-T1 (F62)
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this compressor.
Doosan Infracore Portable Power
1293 Glenway Drive
Statesville, N.C. 28625
DoosanPortablePower.com
Book: 46676805 (4-2015) Rev A
MANUAL

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Summary of Contents for Doosan XHP1070WCAT-EX-T1

  • Page 1 XHP1070WCAT-EX-T1 (F62) This manual contains important safety information. Do not destroy this manual. This manual must be available to the personnel who operate and maintain this compressor. Doosan Infracore Portable Power 1293 Glenway Drive Statesville, N.C. 28625 DoosanPortablePower.com Book: 46676805 (4-2015) Rev A...
  • Page 2 Ingersoll-Rand Company in this manual is historical and nominative in nature and is not meant to imply or suggest any current affiliation between Ingersoll-Rand Company and Doosan Infracore Portable Power or the products of either. Doosan Infracore Portable Power 1293 Glenway Drive Statesville, N.C.
  • Page 3 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
  • Page 4 Noise Emission Directive 2000/14/EC. Ric Lunsford Quality Control Manager Issued at Statesville, N.C. Date The technical documentation for the machinery is available from: Doosan Infracore Portable Power, 1293 Glenway Drive, Statesville, N.C. 28625 9218 USA CPN 46553504 Rev A CPN 46552201 rev A...
  • Page 5 Foreword Operation & Maintenance Manual The contents of this manual are considered to be proprietary and confidential to Doosan Infracore Portable Power (herein referred to as “Portable Power”), and should not be reproduced without the prior written permission of Portable Power.
  • Page 6 Operation & Maintenance Manual Foreword This compressor should NOT be used: A. For direct or indirect human consumption of the compressed air. B. Outside the ambient temperature range specified in the General Data Section of this manual. C. When an actual or foreseeable risk of hazardous levels of flammable gases or vapors exists.
  • Page 7 TABLE OF CONTENTS SECTION 1 ....SAFETY SECTION 2 ....NOISE EMISSION SECTION 3 ....GENERAL DATA SECTION 4 .
  • Page 8: Safety Precautions

    SECTION 1- - SAFETY SAFETY PRECAUTIONS Compressed air must not be used for a feed to any form of breathing apparatus or mask. General Information The discharged air contains a very small percentage Ensure that the operator reads and understands the of compressor lubricating oil and care should be taken decals and consults the manuals before maintenance to ensure that downstream equipment is compatible.
  • Page 9 Use care to avoid contacting hot surfaces (engine exhaust manifold and piping, air receiver, and air This machine may include such materials as oil, diesel discharge piping, etc.). fuel, antifreeze, brake fluid, oil/air filters, and batteries which may require proper disposal when performing Ether is an extremely volatile, highly flammable gas.
  • Page 10: Safety Labels

    SAFETY LABELS Look for these signs on machines shipped to international markets outside North America, which point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and follow instructions. If you do not understand, inform you supervisor. Hot Surface Corrosion risk Lifting point...
  • Page 11 Read the Operation and Maintenance manual before operation or maintenance of this machine is undertaken. WARNING - - Maintain correct tire pressure. (Refer to the GENERAL INFORMATION section of this manual). WARNING: Consult the operation and maintenance manual before performing any maintenance. Rough Service Designation Wet Location Operation Do not stack...
  • Page 12 Oil Drain km/h WARNING undertake Do not exceed the speed limit. maintenance on this machine until the electrical supply is disconnected and the air pressure is totally relieved. Read the Operation and Maintenance manual before operation or maintenance of this machine is undertaken Do not remove the Operating and Maintenance manual and manual holder from this machine.
  • Page 13 Look for these signs on machines shipped to markets in North America, which point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and follow instructions. If you do not understand, inform you supervisor. Indicates the presence of a hazard which WILL cause serious injury, death or property damage, if ignored.
  • Page 14 WARNING WARNING Improper operation of this equipment. Modification or alteration of this machine. CAN cause serious injury or death. CAN cause serious injury or death. Read Operator’s Manual supplied with this Do NOT alter or modify this machine without the machine before operation or servicing.
  • Page 15 FREE SAFETY DECALS! To promote communication of Safety Warnings on products manufactured by the Doosan Portable Power Division in Statesville, N.C., Safety Decals are available free of charge. Safety decals are identified by the decal heading: DANGER, WARNING or CAUTION.
  • Page 16: Tampering With Noise Control System Prohibited

    Note: the above information applies only to units that are built in compliance with the U.S. Environmental Protection Agency. Doosan Portable Power reserves the right to make changes or add improvements without notice and without incurring any obligation to make such changes or add such improvements to products sold previously.
  • Page 17: Maintenance Log

    MAINTENANCE LOG COMPRESSOR MODEL SERIAL NO. USER UNIT NO. UNIT IDENTIFICATION DEALER OR DISTRIBUTOR FROM WHOM PURCHASED: Engine Make & Model: Serial No.: Purchaser or Owner: Address: Date Purchased: The Noise Control Act of 1972 (86 Stat. 1234) prohibits tampering with the noise control system of any compressor manufactured and sold under the above regulations, specifically the following acts or the causing thereof: (1) the removal or rendering inoperative by any persons, other than for purposes of maintenance, repair, or replace- ment, of any device or element of design incorporated into new compressor for the purpose of noise control prior...
  • Page 18 Use only the types and grades of fuels and lubricants E. Enclosure Panels recommended in the Doosan Portable Power and En- Enclosure panels should also be inspected at 100 gine Manufacturer’s Operator and Maintenance hour operational intervals. All panels that are warped, Manuals.
  • Page 19 MAINTENANCE RECORD FOR NOISE EMISSION CONTROL AND EXTENDED WARRANTY ITEM NO. DESCRIPTION OF WORK HOURMETER MAINT/ LOCATION CITY/ WORK DONE BY READING STATE (NAME) INSPECT DATE...
  • Page 20: Section 3 - General Data

    SECTION 3 - GENERAL DATA Model 1070 Rated Delivery: cfm (litres/sec) 1070 (505) Rated Pressure: psi (kPa) 350 (2400) Engine (Diesel) - - Caterpillar 3406 Full Load Speed -- rpm 1800 No Load Speed -- rpm 1200 Electrical System -- VDC Fluid Capacities - - U.S.
  • Page 21: Section 4 - Operating Instructions

    SECTION 4 - OPERATING INSTRUCTIONS 9. Engine Water Temperature Gauge - - Indicates coolant temperature, with normal operating range from 180°F(82°C) to 210°F(99°C). CONTROLS 10. Power Switch - - Flip ”On” to operate, ”Off” to stop. 11. Lights Switch - - Operates Lamp 2 and those within gauges.
  • Page 22 Units equipped with electric brakes: BEFORE STARTING - - Start by making sure the trailer brakes are properly • Open service valve(s) to ensure pressure is adjusted (see adjustment procedure). Vehicles relieved in receiver--separator system. Close valve towing units with electric brakes should be equipped (s) in order to build up full air pressure and ensure with Electric Brake Kit P/N 36088799.
  • Page 23 Check engine coolant level by removing the In freezing weather (below 32°F / 0°C), flip • • radiator top cap and looking for coolant in the filler HEATERS switch ”On” and wait sixty (60) seconds. neck of the radiator. Add coolant as required. Insure This applies heat to the control system components that radiator cap is installed properly and tightened.
  • Page 24 WARNING WARNING All DIAGNOSTIC lamps should be off. If not, stop Even after pressure is relieved from the the machine and investigate. receiver- -separator system, any air supply line from the compressor to a tool or machine could remain under pressure and cause very serious Observe the gauges while the unit warms up for •...
  • Page 25: Adjustment Instructions

    AUTOMATIC SHUTDOWN/DIAGNOSTICS Normally, regulation requires no adjusting; but if proper adjustment is lost, proceed as follows: Should any of these problem situations occur, the unit will automatically shutdown and stop. BEFORE restarting the unit or flipping the POWER switch to Before Starting Unit - - “Off”, check the DIAGNOSTICS area on the WITH UNIT STOPPED, disconnect rod end...
  • Page 26 Loosen locknut (M) counterclockwise;. Turn adjustment cap (N) clockwise to increase pressure, counterclockwise to decrease pressure. Set idle speed (*) by adjusting position of rod end bearing on governor cable at engine. Tighten lock nut. If pressure at unload is unsteady, loosen locknut (H) and rotate rod (L) out of rod end bearing one quarter turn at a time until steady.
  • Page 27: Section 5 - Maintenance

    Correct speeds are on the general data decal. 1. Submissions of proof that Doosan Portable Power SCHEDULED MAINTENANCE fluid, filters and separators have been used. Refer to The maintenance schedule is based on normal the Operation and Parts manual for the correct operation of the unit.
  • Page 28: Air Cleaner

    * Bare Airend -- Pertains to major airend parts To service the air cleaners on all units proceed as (rotors, housings, and bearings). follows: ** Airend Components -- Pertains to auxiliary Loosen outer wing nut and remove with attachments to the bare airend (drive coupling, outer element.
  • Page 29 BATTERY NOTICE Heavy--duty, diesel cranking type batteries were installed at the factory and these should be It is highly recommended that new replacement inspected weekly. Keep the battery posts--to--cable elements be installed in the unit immediately in connections clean, tight and lightly coated with a order that the unit be returned to service in the grease.
  • Page 30: Compressor Oil Cooler

    COMPRESSOR OIL COOLER The use of such a mixture is recommended for both summer and winter operation. When using water The compressor lubricating and cooling oil is cooled alone, be sure to add a reputable brand of rust by means of the fin and tube--type oil cooler, located inhibitor to prevent internal corrosion.
  • Page 31: Compressor Oil Filters

    The flexible hoses used in the fuel, oil and air lines COMPRESSOR OIL FILTERS on these units are primarily used for their ability to The compressor lubrication and cooling oil system accommodate relative movement between includes dual spin--on, throw away type oil filters, components.
  • Page 32: Compressor Oil

    Note: If there is any indication of formation of Place a spoonful of grease in the palm of one hand varnishes, shellacs or lacquers on the oil filter and take the bearing in the other hand. Push a element, it is a warning the compressor lubricating segment of the wider end of the bearing down into oil has improper characteristics and should be the outer edge of the grease pile closest to the...
  • Page 33: Scavenge Line

    6. Nut should be free to move with only restraint scavenge line originates being the cotter pin. receiver--separator tank cover and terminates at the compressor airend through an orifice. Once a year or every 2000 hours of operation, whichever comes RECEIVER- -SEPARATOR SYSTEMS first, remove this line and any orifice, thoroughly WARNING...
  • Page 34 When replacing brake cables it is necessary to 2. Remove the adjusting hole cover from the adjust the brake shoes before adjusting the parking adjusting slot on the bottom of the brake backing plate. brake system. To adjust the shoes, remove the rubber hole plug in the brake backing plate and rotate the star adjusting nut until you cannot rotate 3.
  • Page 35 * Replace scavenge tube in cover (cover is still off of tank). Figure No. 4.1 Element Measurement STRAIGHTEDGE * Measure from bottom of cover to end of scavenge tube (See Fig. 4.2). Measurement should be from 1/8” to 1/4” less than the element measurement. If not, cut to size.
  • Page 36 Field Repair of Texture Paint Apply any of Duponts Topcoat Finishes such as Imront or Centarit according The sheet metal should be washed and to the label instructions. clean of foreign material and then thoroughly dried. Note: To re- -topcoat the textured surfaces when sheet metal repairs are not Clean and remove all grease and wax necessary, follow steps 1, 2, 4, 5, 6, 8 and...
  • Page 37: Maintenance Schedule

    MAINTENANCE SCHEDULE These time periods should be reduced if operating in extreme conditions (very hot, cold, dusty or wet). Daily Weekly Monthly 3 MOS . 6 MOS. 12 MOS. LARGE UNITS 500 hours 1000 hours 2000 hours **Hydraulic Oil Level Compressor Oil Level Engine Oil Level **Radiator Coolant Level...
  • Page 38: Section 6 - Lubrication

    Such deposits can cause se- NOTICE rious troubles including clogging of the filters. Where Doosan Portable Power provides compressor oil spe- possible, do NOT mix oils of different types and avoid cifically formulated for Portable Compressors and re- mixing different brands.
  • Page 39 Portable Compressor Fluid Chart Refer to these charts for correct compressor fluid RATED OPERATING PRESSURE required. Note that the selection of fluid is dependent on 350 PSI the design operating pressure of the machine and the 100 - - 300 PSI 125_F ambient temperature expected to be encountered 50_C...
  • Page 40: Action Plan

    SECTION 7 - Trouble Shooting INTRODUCTION B. Do The Simplest Things First Trouble shooting for a portable air compressor Most troubles are simple and easily corrected. is an organized study of a particular problem or example, most complaints are “low capacity” which may series of problems and a planned method of be caused by too low an engine speed or “compressor procedure for investigation and correction.
  • Page 41: Troubleshooting Chart

    TROUBLE SHOOTING CHART Bold Headings depict the COMPLAINT - - Subheadings suggest the CAUSE Note: Subheadings suggest sequence to follow troubleshooting. Corrective Action Unit Shutdown: Out of Fuel Add CLEAN diesel Fuel Compressor Oil Temp. Too High See Complaint 10 Engine Water Temp.
  • Page 42 Engine Oil Pressure Lamp Stays On: Corrective Action Low Oil Level Add oil. Out of Level >15 degrees Relocate or reposition. Wrong Lube Oil See Engine Oil Spec. Change oil. Clogged Oil Filter Element(s) Replace element(s). Engine Malfunctioning See Trouble Shooting in Engine Manual. Loose Wire Connection.
  • Page 43 Excessive Compressor Oil Temperature: Corrective Action Ambient Temp. > 125_F (52_C) Above spec limit. Out of Level > 15 degrees Relocate or reposition unit. Low Oil Level Add oil. Look for any leaks. Wrong Lube Oil Check spec in this manual. Dirty Cooler Clean exterior surfaces.
  • Page 44 Short Air Cleaner Life: Corrective Action Dirty Operating Conditions Move unit to cleaner environment. Inadequate Element Cleaning Install new element. Incorrect Stopping Procedure Read procedure in this manual. Wrong Air Filter Element Install proper element. Oil Pump Drive Coupling Inspect coupling. If necessary, replace coupling. Excessive Oil In Air: High Oil Level Read procedure in this manual.
  • Page 45 Revision History Rev. EC Number Comments Original release...
  • Page 46 Doosan Infracore Portable Power 1293 Glenway Drive Statesville, N.C. 28625 www.doosanportablepower.com © Doosan Infracore Portable Power Printed in the U.S.A.

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