1. Manuals
  2. Brands
  3. Doosan Manuals
  4. Air Compressor
  5. Ingersoll Rand XP185WIR
  6. Operation & maintenance manual

Doosan Ingersoll Rand XP185WIR Operation & Maintenance Manual

Hide thumbs Also See for Ingersoll Rand XP185WIR:
Table of Contents

Advertisement

Quick Links

OPERATION & MAINTENANCE MANUAL
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
Doosan Infracore Portable Power
1293 Glenway Drive
Statesville, N.C. 28625
www.doosanportablepower.com
Book: 23294655 (7-09) Rev A
Revised (09-12)
XP185WIR
COMPRESSOR MODEL
Code: D14
Code: D13
P260WIR

Advertisement

Table of Contents
loading

Related Manuals for Doosan Ingersoll Rand XP185WIR

Summary of Contents for Doosan Ingersoll Rand XP185WIR

  • Page 1 Ingersoll-Rand Company in this manual is historical or nominative in nature, and is not meant to suggest a current affiliation between Ingersoll-Rand Company and Doosan Company or the products of either. This manual contains important safety information.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Manual-Name TITLE PAGE FOREWORD ............1-1 Foreword.
  • Page 4 TABLE OF CONTENTS Manual-Name TITLE PAGE MAINTENANCE ............6-47 Maintenance .

  • Page 5: Foreword

    Foreword Book: 23294655 (8-08)
  • Page 6 Operating & Maintenance Manual Foreword Foreword The contents of this manual are considered to be proprietary and confidential to Doosan Infracore Portable Power (herein referred to as “Portable Power”), and should not be reproduced without the prior written permission of Portable Power.
  • Page 7 Foreword Operating & Maintenance Manual This machine has been designed and supplied for use only in the following specified conditions and applications: • Compression of normal ambient air containing no known or detectable additional gases, vapors or particles. • Operation within the ambient temperature range specified in the GENERAL INFORMATION section of this manual.
  • Page 8 Book: 23294655 (8-08)

  • Page 9: Drawbar Notice

    DRAWBAR NOTICE...
  • Page 10 Operating & Maintenance Manual DRAWBAR NOTICE...
  • Page 11 DRAWBAR NOTICE Operating & Maintenance Manual DRAWBAR NOTICE (Important) This machine may have been shipped from the factory with the drawbar positioned upright. To Convert From Shipping Position to Towing Position The following tools are required: Ratchet 13mm socket to fit ratchet Torque wrench set to 68 foot pounds (9.4 kg- meters) 16mm socket to fit torque wrench...
  • Page 12 Operating & Maintenance Manual DRAWBAR NOTICE...

  • Page 13: Safety

    Safety...

  • Page 14: Safety Precautions

    Operating & Maintenance Manual Safety Safety Precautions General check valves and isolation valves must be fitted and controlled by work procedures, so Ensure that the operator reads and that one machine cannot accidentally be understands the decals and consults the pressurized or over pressurized by another.
  • Page 15 Safety Operating & Maintenance Manual other cable to the negative (-) terminal of the flammable gas. USE SPARINGLY! DO NOT booster battery and other end to a ground use ETHER if unit has GLOW Plug starting connection away from dead battery (to avoid aid.
  • Page 16 Operating & Maintenance Manual Safety...
  • Page 17 Safety Operating & Maintenance Manual Look for these signs on machines shipped to markets in North America, which point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and follow instructions. If you do not understand, inform your supervisor.
  • Page 18 Operating & Maintenance Manual Safety DANGER DANGER (Red Background) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING (Orange Background) indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION (Yellow Background) indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
  • Page 19 Safety Operating & Maintenance Manual...
  • Page 20 Operating & Maintenance Manual Safety...
  • Page 21 Safety Operating & Maintenance Manual...
  • Page 22 Operating & Maintenance Manual Safety Free Safety Decals Safety Decals are available free of charge. Safety Decals are identified by the decal heading: DANGER, WARNING, or CAUTION. Decal part numbers are on the bottom of each decal and are also listed in the compressor’s parts manual.

  • Page 23: Noise Emission

    NOISE EMISSION...

  • Page 24: This Section Pertains Only To Machines Distributed Within The United States

    NOTE: The above information applies only to units that are built in compliance with the U.S. Environmental Protection Agency. Doosan Portable Power reserves the right to make changes or add improvements without notice and without incurring any obligation to make such changes or add such improvements to products sold previously.

  • Page 25: Noise Emission Control Maintenance Log

    NOISE EMISSION Operating & Maintenance Manual Noise Emission Control Maintenance Log COMPRESSOR MODEL __________________________ SERIAL NO. ___________________________________ USER UNIT NO. ________________________________ UNIT IDENTIFICATION DEALER OR DISTRIBUTOR FROM WHOM PURCHASED: Engine Make & Model: ________________ __________________________________ Serial No.: _________________________ __________________________________ Purchaser or Owner: _________________ __________________________________ Address: __________________________ Date Purchased: ____________________...
  • Page 26 Operating & Maintenance Manual NOISE EMISSION Maintenance Schedule Item Area Period Compressed Air Leaks As Detected Safety and Control Systems As Detected Acoustic Materials Daily Fasteners 100 hours Enclosure Panels 100 hours Air Intake & Engine Exhaust 100 hours Cooling Systems 250 hours Isolation Mounts 250 hours...
  • Page 27 NOISE EMISSION Operating & Maintenance Manual every 250 hours of use. Any discrepancies found should be corrected before placing the unit back in operation. Unrestricted airflow over the radiator and oil cooler must be maintained at all times during operation. H.
  • Page 28 Operating & Maintenance Manual NOISE EMISSION Maintenance Record For Noise Emission Control And Extended Warranty Item Hourmeter Maint/inspect Location Work Done Description Of Work Reading Date City/state By (Name)

  • Page 29: General Data

    GENERAL DATA...

  • Page 30: Compressor

    Operating & Maintenance Manual GENERAL DATA General Data Unit Model: UNIT MODEL P260WIR XP185WIR CFM (litres/sec) 260(123) 185 (87) Engine Speed - RPM (Full Load) 2300 2500 Engine Speed - RPM (No Load) 1700 1700 COMPRESSOR Rated Operating Pressure - psi (kPa) 100 (689) 125 (861) Safety Valve Setting - psi (kPa)

  • Page 31: Expendable Service Parts

    Engine Fuel Filter Element 16539462 16539462 Fuel Water Separator Element 22926737 22926737 WARNING Modification or alteration of this machine. Can result in severe injury or death. Do not modify or alter without the express written consent of Doosan Infracore Portable Power.
  • Page 32 Operating & Maintenance Manual GENERAL DATA...

  • Page 33: Operation

    OPERATION...

  • Page 34: Before Towing

    Operating & Maintenance Manual OPERATION BEFORE TOWING WARNING WARNING Always raise (or remove) jack for maximum ground clearance before towing. Failure to follow these instructions CAN cause severe injury or death. SETTING UP (ALL UNITS) • Assure tow vehicle has towing •...
  • Page 35 OPERATION Operating & Maintenance Manual DISCONNECT • Engage tow vehicle parking brake. • Chock tires of compressor. • Set the vehicle parking brake. Chock wheels of unit. • Standing to the side, remove pin from tube of jack. • Disconnect safety chains. Crank jack to raise eye or coupler from hitch.
  • Page 36 Operating & Maintenance Manual OPERATION 10. Spare CONTROL PANEL 11. Spare 12. Fuel Level Gauge (Optional) - Indicates amount of fuel in tank. 13. Tachometer (Optional) - Indicates engine speed Before Starting • Open service valve(s) to ensure pressure is relieved in receiver-separator system. Close valve(s) in order to build up full air pressure and ensure proper oil circulation.
  • Page 37 OPERATION Operating & Maintenance Manual NOTICE WARNING This machine produces loud noise Do not operate the starter motor for more with doors open. Extended exposure than 10 seconds without allowing at least to loud noise can cause hearing loss. 30 seconds cooling time between start Wear hearing protection when doors attempts.
  • Page 38 Operating & Maintenance Manual OPERATION Stopping NOTICE NOTICE Do NOT wire around or bypass a shutdown sensor or switch. Whenever the machine is stopped, air will flow back into the compressor system Machine has shutdown and sensors from devices or systems downstream of the machine unless the service valve is as follows: closed.
  • Page 39 OPERATION Operating & Maintenance Manual Pressure Regulator Adjusting Instructions Before Starting 1. At the Pressure Regulator (on service pipe near receiver tank), remove the cover to expose the adjusting screw. Loosen the jam nut and turn screw counterclockwise until tension is no longer felt at the screw.
  • Page 40 Operating & Maintenance Manual OPERATION 5. Low Engine Oil Pressure: Indicates shutdown due to Small Electronic Control Unit low engine oil pressure. (SECU) 6. Compressor Sensor Failure: Display Panel Indicates pressure sensor The SECU display panel is arranged as malfunction. Compressor will not shown below.

  • Page 41: Maintenance

    MAINTENANCE...

  • Page 42: General

    Operating & Maintenance Manual MAINTENANCE Maintenance easiest and the least expensive type of maintenance. Maintaining your unit and CAUTION keeping it clean at all times will facilitate servicing. Any unauthorized modification or failure to maintain this equipment may Scheduled Maintenance make it unsafe and out of factory The maintenance schedule is based on warranty.

  • Page 43: Gauges

    MAINTENANCE Operating & Maintenance Manual When filling the fuel tank on this unit, by To service the air cleaners on all units methods other than a pump and hose, use a proceed as follows: CLEAN non-metallic funnel. 1. Loosen outer wing nut and remove with cover.
  • Page 44 Operating & Maintenance Manual MAINTENANCE To ensure freedom from air leaks, all rubber Compressor Oil Filters hose joints and the screw-type hose clamps The oil filter must be replaced every 500 must be absolutely tight. Regular inspection hours of operation or six (6) months, of these connections for wear or deterioration whichever comes first.

  • Page 45: Compressor Oil Cooler

    Operating & Maintenance Manual MAINTENANCE Receiver-Separator Systems 5. Install new filter by turning the element clockwise until gasket makes initial contact. Tighten an additional 1/2 to 3/4 WARNING turn. 6. Start unit and allow to build up to rated High pressure air can cause severe pressure.

  • Page 46: Scavenge Line

    MAINTENANCE Operating & Maintenance Manual • Remove cover mounting screws. Exterior Finish Care • Remove cover and element. This unit was painted and heat cured at the • Remove any gasket material left on cover factory with a high quality, thermoset or tank.
  • Page 47 Operating & Maintenance Manual MAINTENANCE 9. To apply the texture coat, use Duponts minutes or until dry to touch. 1854S Tuffcoat Primer. The proper 10. Apply any of Duponts Topcoat Finishes technique to do this is to spray the such as Imron™ or Centari™ according Tuffcoat Primer using a pressure pot and to the label instructions.

  • Page 48: Maintenance Schedule

    Operating & Maintenance Manual MAINTENANCE MAINTENANCE SCHEDULE Daily Weekly Monthly 3 MOS. 6 MOS. 12 MOS. 250 hours 500 hours 1000 hours Compressor Oil Level Engine Oil Level Radiator Coolant Level Gauges/Lamps Air Cleaner Service Indicators Fuel Tank (fill at end of day) DRAIN Fuel Water Separator (Drain) Oil Leaks...

  • Page 49: Lubrication

    LUBRICATION...

  • Page 50: Portable Compressor Fluid Chart

    Operating & Maintenance Manual LUBRICATION Lubrication Portable Compressor Fluid Chart Refer to these charts for correct compressor fluid required. Note that the selection of fluid is dependent on the design operating pressure of the machine and the ambient temperature expected to be encountered before the next oil change.
  • Page 51 LUBRICATION Operating & Maintenance Manual...
  • Page 52 Operating & Maintenance Manual LUBRICATION...

  • Page 53: Trouble Shooting

    Trouble Shooting...

  • Page 54: Introduction

    Operating & Maintenance Manual Trouble Shooting Trouble Shooting B. Do The Simplest Things First Most troubles are simple and easily corrected. For example, most complaints are Introduction “low capacity” which may be caused by too low an engine speed or “compressor over- Trouble shooting for a portable air heats”...

  • Page 55: Trouble Shooting Chart

    Trouble Shooting Operating & Maintenance Manual Trouble Shooting Chart Bold Headings depict the COMPLAINT - Subheadings indicate CAUSES NOTE: Subheadings suggest sequence to follow troubleshooting. Table 1: Unit Shutdown Cause Corrective Action Out of Fuel Add CLEAN diesel Fuel Compressor Oil Level Too Low Add correct oil Compressor Oil Temp.
  • Page 56 Operating & Maintenance Manual Trouble Shooting Table 3: High Engine Temperature Indicator (4) Stays On: Complaint Corrective Action Dirty Cooler Clean exterior of cooler. Operating Pressure Too High Reduce pressure to spec. Recirculation of Cooling Air Close side doors. Dirty Operating Conditions Move unit to cleaner environment.
  • Page 57 Trouble Shooting Operating & Maintenance Manual Table 7: Excessive Compressor Oil Temperature: Complaint Corrective Action Dirty Cooler Clean exterior surfaces. Low Oil Level Add oil. Look for any leaks. Clogged Oil Filter Elements Replace elements. Change oil. Operating Pressure Too High Reduce pressure to spec.
  • Page 58 Operating & Maintenance Manual Trouble Shooting Table 10: Low CFM Complaint Corrective Action Engine RPM too Low Adjust RPM Malfunctioning Inlet Unloader Inspect valve. Dirty Air Filter Clean or replace elements. Incorrect Pressure Regulator Adjustment Adjust linkage. Malfunctioning Pressure Regulator Replace regulator.
  • Page 59 Trouble Shooting Operating & Maintenance Manual Table 14: Will Not Unload Complaint Corrective Action Incorrect Pressure Regulator Adjustment Adjust regulator. Leak in Regulator Piping Find and repair leak(s). Malfunctioning Pressure Regulator Replace regulator. Malfunctioning Inlet Valve Unloader Inspect valve. Repair/Replace. Defective Separator Element Remove element.
  • Page 60 Operating & Maintenance Manual Trouble Shooting Engine Diagnostic Codes: - Failure Flashes can be read on the Engine Failure Lamp when the on/off power switch is “ON” or when the unit is running. - The Engine Failure Lamp is located behind the front end panel (see figure). - The Failure Lamp is luminated for 2 seconds when the ECU is powered on.

  • Page 61: 4Iri8Ne-2/4Iri8Te Engine

    4IRI8NE-2 / 4IRI8TE ENGINE Book: 23294655 (8-08)
  • Page 62 Operating & Maintenance Manual 4IRI8NE-2 / 4IRI8TE ENGINE ENGINE - General Information The Portable Power industrial diesel engines are a product of long years of experience, advanced technology, and up-to-date production facilities. Portable Power takes great pride in the superior durability and operating economy of these engines. In order to get the fullest use and benefit from your engine, it is important that you operate and maintain it correctly.
  • Page 63 4IRI8NE-2 / 4IRI8TE ENGINE Operating & Maintenance Manual Table 1: Item Description Item Description Lifting Eye (Flywheel Intake Manifold End) Turbocharger* Fuel Filter Lifting Eye (Engine Fuel Inlet Cooling Fan End) Engine Coolant Pump Fuel Return to Fuel Tank Engine Cooling Fan Top Filler Port (Engine Oil) Crankshaft V-Pulley Rocker Arm Cover...
  • Page 64 Operating & Maintenance Manual 4IRI8NE-2 / 4IRI8TE ENGINE Table 2: Engine model name 4IRI8NE-2 / 4IRI8TE Engine type Vertical inline water cooled diesel engine Combustion type Direct injection Aspiration Natural/Turbocharged No. of cylinders - bore x stroke 4-98x110 Engine displacement L 3.319 Compression ratio 18.5:1 / 18.1:1...
  • Page 65 4IRI8NE-2 / 4IRI8TE ENGINE Operating & Maintenance Manual ENGINE AFTER SERVICE Contact your Portable Power dealer for periodical inspection and maintenance. Portable Power parts are identical with those used in the engine production, and accordingly, they are warranted by Portable Power. Genuine Ingersoll Rand parts are supplied by your Portable Power branch or distributor.
  • Page 66 Operating & Maintenance Manual 4IRI8NE-2 / 4IRI8TE ENGINE Engine Label (for EPA) Emission Control Label Emission control label is attached on the “top of rocker arm cover.” The location of emission control label attached on the engine may vary depending on the engine specification.
  • Page 67 4IRI8NE-2 / 4IRI8TE ENGINE Operating & Maintenance Manual Fluid, Lubricants, and Coolant Fuel Selection The following properties are required of the diesel fuel. • The fuel cetane number should be equal to 45 or higher. • The sulfur content must not exceed 0.5% by volume. A higher sulfur content fuel may cause sulfuric acid corrosion in the cylinders of the engines.
  • Page 68 Operating & Maintenance Manual 4IRI8NE-2 / 4IRI8TE ENGINE Fuel Requirements The fuel injection pump, injector or other parts of the fuel system and engine can be damaged if you use an fuel or fuel additive other than those specifically recommended by Portable Power.
  • Page 69 4IRI8NE-2 / 4IRI8TE ENGINE Operating & Maintenance Manual problems, you should have your authorized Water In Fuel dealer correct these problems. Then, use a During refueling, it is possible for water (and diesel fuel biocide to sterilize the fuel system other contaminants) to be pumped into your (follow the biocide manufacturer’s fuel tank along with the diesel fuel.
  • Page 70 Operating & Maintenance Manual 4IRI8NE-2 / 4IRI8TE ENGINE NOTICE CAUTION Using a mixture of different When handling Long Life brands or quality of oils will Coolant Antifreeze, wear adversely affect the original protective rubber gloves. If oil quality; therefore, never contact with the eyes or different brand...
  • Page 71 4IRI8NE-2 / 4IRI8TE ENGINE Operating & Maintenance Manual Note: Take care to avoid engine oil being Engine Oil Level splashed on the fan drive belt because it causes belt slippage or slackness. • Place the engine or the machine on a level surface.
  • Page 72 Operating & Maintenance Manual 4IRI8NE-2 / 4IRI8TE ENGINE will damage the electrical parts. Coolant Level Check A. Battery Cable The coolant level must be between MAX B. Connections “COLD" and MIN" marks on the reserve tank depending on the temperature of the engine. Battery Electrolyte Level Check and ensure that the level is correct.
  • Page 73 4IRI8NE-2 / 4IRI8TE ENGINE Operating & Maintenance Manual Note: After start-up from cold, the engine might be noisier and the exhaust smoke color darker than when it has warmed up. CAUTION However, the condition will disappear after warm-up. highly flammable Leakage in the System hydrogen gas is released Check the following items:...
  • Page 74 Operating & Maintenance Manual 4IRI8NE-2 / 4IRI8TE ENGINE Overheating Checking Coolant Level The coolant level could drop because any mixed air is expelled in about 5 minutes after CAUTION the engine started. Stop the engine, remove radiator cap, and If you see or hear escaping add coolant.
  • Page 75 4IRI8NE-2 / 4IRI8TE ENGINE Operating & Maintenance Manual conditions, ethylene glycol in engine coolant is combustible. CAUTION If the engine coolant level in the reserve tank is at the correct level but there is still an Do not remove the radiator indication of an overheat condition and no filler cap if the engine cause was found, please consult your local...
  • Page 76 Operating & Maintenance Manual 4IRI8NE-2 / 4IRI8TE ENGINE If this is not possible: 5. Clean the engine oil filter mounting face. • Do not drain the cooling water. 6. Moisten the new engine oil • Clean dust or oil from the engine filter gasket with the engine oil extension.
  • Page 77 4IRI8NE-2 / 4IRI8TE ENGINE Operating & Maintenance Manual Important: Do not overfill the oil pan with When all the water has been evacuated, engine oil. Be sure to keep the specified level tighten the drain valve “E” and follow the “fuel between upper and lower limit on the system air bleeding”...
  • Page 78 Operating & Maintenance Manual 4IRI8NE-2 / 4IRI8TE ENGINE Change Procedure: When this has been completed, the pump head must be screwed back into the filter/ • Unscrew the element “C” from the separator assembly. head taking care not to spill fuel inside the machine.
  • Page 79 4IRI8NE-2 / 4IRI8TE ENGINE Operating & Maintenance Manual Inspect Turbocharger (Blower Wash as Every 1000 Hours of Operation Necessary) - Turbo charger service is required by the EPA/ARB every 1500 hours. Replacing Cooling Water Your authorized Portable Power dealer or Cooling water contaminated with rust or distributor will inspect and blower wash the water scale reduces the cooling effect.
  • Page 80 Operating & Maintenance Manual 4IRI8NE-2 / 4IRI8TE ENGINE Inspect Crankcase Breather System - Diagnosis Tool Proper operation of the crankcase breather A connector is provided at an end of the system is required to maintain the emission harness of the driven machine so that the requirements of the engine.
  • Page 81 4IRI8NE-2 / 4IRI8TE ENGINE Operating & Maintenance Manual SIMPLE ENGINE TROUBLESHOOTING Table 4: Engine Does Not Start Cause Corrective Action Starter Does Not Turn Battery discharged. Bad cable connections. Starter or starter switch failure. Starter Turns but engine does not No fuel in fuel tank fire (No Fuel Injection) Clogged fuel filter element...
  • Page 82 Operating & Maintenance Manual 4IRI8NE-2 / 4IRI8TE ENGINE Table 6: Engine Overheat Corrective Action Cause Cooling System Defect Insufficient coolant volume Fan belt slippage Thermostat malfunction Radiator filler cap malfunction Cooling system interior fouled Radiator clogged Improper Servicing Engine overload Air cleaner element clogged Insufficient airflow/restriction Restricted coolant flow (high concentration of...
  • Page 83 4IRI8NE-2 / 4IRI8TE ENGINE Operating & Maintenance Manual Table 9: Excessive Oil Consumption Corrective Action Cause Incorrect Oil Wrong selection of type and viscosity Engine Burning Oil Faulty piston rings/damaged cylinder bores Faulty valve stem seal Oil Leakage Damaged seal/ Damaged turbocharger seal Loose joints/gaskets Improper installation of filter and piping Table 10: Excessive Fuel Consumption...
  • Page 84 Operating & Maintenance Manual 4IRI8NE-2 / 4IRI8TE ENGINE Book: 23294655 (8-08)
  • Page 85 Doosan Infracore Portable Power 1293 Glenway Drive Statesville, N.C. 28625 www.doosanportablepower.com ©2009 Doosan Infracore International, Inc. Printed in the USA...

This manual is also suitable for:

Ingersoll rand p260wir

Table of Contents