Related Manuals for Toro Reelmaster 3555-D
Summarization of Contents
Safety
General Safety Instructions
Comply with safety instructions to reduce potential for injury or death. Includes pre-operation and operation guidelines.
Jacking Instructions
Procedure for safely lifting and supporting the machine using jacks and jack stands.
Safety and Instruction Decals
Information on locating and replacing safety and instruction decals on the Reelmaster.
Product Records and Maintenance
Product Records
Instructions for storing Operator's Manuals and Parts Catalogs for the Reelmaster and accessories.
Maintenance
Information on general maintenance and service intervals covered in Operator's Manuals.
Equivalents and Conversions
Tables for converting fractions to decimals and U.S. customary units to metric units.
Torque Specifications
Recommended fastener torque values and factors affecting torque application.
Fastener Identification
Identification of inch series bolts/screws and metric bolts/screws by grade/class.
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
Torque values for various thread sizes and grades of inch series fasteners.
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Series)
Torque values for various thread sizes and classes of metric fasteners.
Other Torque Specifications
Torque specifications for SAE Grade 8 Steel Set Screws and Wheel Bolts/Lug Nuts.
Kubota Diesel Engine
SPECIFICATIONS
Detailed specifications for the Kubota Model D1105-E3B diesel engine.
GENERAL INFORMATION
Overview of engine specifications, workshop manual, and operator's manual.
SERVICE and REPAIRS
Procedures for servicing and repairing engine components like air cleaner and muffler.
Air Cleaner and Muffler
Instructions for checking, removing, and installing the air cleaner and muffler assembly.
Fuel System
Information and diagrams for the fuel system components, including removal and installation.
Radiator and Oil Cooler Assembly
Details on the radiator and oil cooler assembly, including removal and installation procedures.
Engine
Exploded view and procedures for engine removal and installation.
Removal (Fig. 8)
Step-by-step instructions for removing the engine from the machine.
Installation (Fig. 8)
Step-by-step instructions for installing the engine into the machine.
Hydraulic System
SPECIFICATIONS
Hydraulic system specifications including pressures, displacements, and capacities.
GENERAL INFORMATION
Overview of hydraulic system operation and related manuals.
Operator’s Manual
Reference to the operator's manual for operation and maintenance of cutting units.
Relieving Hydraulic System Pressure
Procedure to relieve hydraulic system pressure before disconnecting components.
Traction Circuit Component Failure
Information on managing contamination after traction circuit component failure.
Hydraulic Hoses
Guidelines for inspecting hydraulic hoses for damage and deterioration.
Hydraulic Hose and Tube Installation (O-Ring Face Seal Fitting)
Procedures for installing O-ring face seal fittings and hoses.
Non-Adjustable Fitting (Fig. 4)
Instructions for installing SAE straight thread O-ring fittings into component ports.
Adjustable Fitting (Fig. 6)
Instructions for installing adjustable fittings, including torque and alignment.
SPECIAL TOOLS
List and description of special tools required for hydraulic system service.
Hydraulic Pressure Test Kit
Description and part number for the hydraulic pressure test kit.
Hydraulic Tester (Pressure and Flow)
Description of the hydraulic tester for flow and pressure capacity tests.
40 GPM Hydraulic Tester (Pressure and Flow)
Description of the 40 GPM hydraulic tester for flow and pressure tests.
Hydraulic Hose Kit
Description of the hydraulic hose kit for connecting testers.
High Flow Hydraulic Filter Kit
Description of the high flow hydraulic filter kit for closed-loop traction circuits.
Hydraulic Test Fitting Kit
Description of the hydraulic test fitting kit for connecting gauges.
Measuring Container
Container for hydraulic motor efficiency testing, with GPM conversion table.
O-ring Kit
Kit containing O-rings for face seal and port seal hydraulic connections.
Remote Starter Switch
Information on using a remote starter switch to prime hydraulic pumps.
Wheel Hub Puller
Description of the wheel hub puller tool for safe removal of wheel hubs.
HYDRAULIC SCHEMATICS
Diagrams illustrating hydraulic system schematics.
Hydraulic Schematic (Reelmaster 3550-D)
Hydraulic schematic for the Reelmaster 3550-D model.
Hydraulic Schematic (Reelmaster 3555-D/3575-D)
Hydraulic schematic for the Reelmaster 3555-D/3575-D models.
HYDRAULIC FLOW DIAGRAMS
Diagrams illustrating hydraulic system flow.
Traction Circuit (Forward)
Flow diagram for the forward operation of the traction circuit.
Traction Circuit
Explanation of the traction circuit operation, including forward, reverse, charge, and cooling.
Cutting Unit Circuit
Explanation of the cutting unit circuit operation for mow and backlap functions.
Lift Circuit: Lower
Description of the hydraulic circuit for lowering the cutting units.
Lift Circuit: Raise
Description of the hydraulic circuit for raising the cutting units.
Steering Circuit
Explanation of the hydraulic steering circuit operation.
Troubleshooting
Chart of common hydraulic system problems and their possible causes.
General Hydraulic System Problems
Troubleshooting guide for oil leaks, foaming, and overheating issues.
Traction Circuit Problems
Troubleshooting guide for traction circuit issues like neutral problems and sluggish response.
Lift Circuit Problems
Troubleshooting guide for lift circuit issues such as units not lifting or lowering.
Steering Circuit Problems
Troubleshooting guide for steering system issues like inoperability or incorrect direction.
Mow Circuit Problems
Troubleshooting guide for mow circuit issues like noisy pump or reels not turning.
Testing
Methods and precautions for testing hydraulic system components.
Before Performing Hydraulic Tests
Pre-test checks for fluid supply, filter, linkages, and fasteners.
Precautions for Hydraulic Testing
Critical safety precautions to follow during hydraulic system testing.
Hydraulic Test Selection
Guidance on selecting appropriate tests based on the identified system problem.
Traction Circuit Testing - Charge Pressure Test
Procedure for testing traction circuit charge pressure.
Traction Unit Testing - Wheel Motor Efficiency Tests
Procedures for testing front and rear wheel motor efficiency.
Traction Circuit Testing - Piston Pump/Hydrostat Flow and Relief Pressure Test
Procedure for testing piston pump/hydrostat flow and relief pressure.
Cutting Unit Circuit Testing - Pressure Test
Procedure for testing cutting unit circuit pressure.
Cutting Unit Circuit Testing - Reel Motor Efficiency/Case Drain Test
Procedure for testing reel motor efficiency and case drain volume.
Cutting Unit Circuit Testing - Reel Motor Cross-Over Relief Pressure Test (Reelmaster 3575-D)
Procedure for testing cross-over relief pressure on Reelmaster 3575-D reel motors.
Cutting Unit Circuit Testing - Proportional Relief Valve (PRV) Pressure Test
Procedure for testing the mow control manifold proportional relief valve (PRV).
Cutting Unit Circuit Testing - Mow Control Manifold Relief Valve (RV) Pressure Test
Procedure for testing the mow control manifold relief valve (RV).
Cutting Unit Circuit Testing - Gear Pump (P1) Flow Test
Procedure for testing the gear pump (P1) flow.
Steering/Lift Circuit Testing - Gear Pump (P2) Flow Test
Procedure for testing the gear pump (P2) flow for steering/lift circuits.
Steering/Lift Circuit Testing - Lift Relief Valve (RV1) Pressure Test (Reelmaster 3555-D and 3575-D)
Procedure for testing the lift relief valve (RV1) on Reelmaster 3555-D/3575-D.
Steering/Lift Circuit Testing - Steering Relief Valve Pressure Test
Procedure for testing the steering relief valve pressure.
Steering/Lift Circuit Testing - Steering Control Valve and Steering Cylinder Test
Procedures for testing the steering control valve and steering cylinder.
Adjustments
Procedures for adjusting hydraulic control manifold relief valves.
Adjust Control Manifold Relief Valves
Instructions for adjusting relief valve settings on hydraulic control manifolds.
Service and Repairs
General precautions for removing and installing hydraulic system components.
General Precautions for Removing and Installing Hydraulic System Components
Safety and cleanliness guidelines before and after hydraulic component service.
Check Hydraulic Lines and Hoses
Guidelines for checking hydraulic lines and hoses for leaks, kinks, and wear.
Priming Hydraulic Pumps
Procedure for priming hydraulic pumps after system flush or component replacement.
Flush Hydraulic System
Procedure for flushing the hydraulic system after severe component failure or contamination.
Filtering Closed-Loop Traction Circuit
Procedure for filtering contamination from closed-loop traction circuits after component failure.
Charge Hydraulic System
Procedure for charging the hydraulic system, including purging air.
Hydraulic Tank
Diagram and parts list for the hydraulic tank assembly.
Hydraulic Tank Removal (Fig. 43)
Step-by-step instructions for removing the hydraulic tank.
Hydraulic Tank Inspection (Fig. 43)
Procedure for inspecting the hydraulic tank for leaks or damage.
Radiator and Oil Cooler Assembly
Diagram of the radiator and oil cooler assembly.
Hydraulic Pump Assembly
Exploded view and parts list for the hydraulic pump assembly.
Piston Pump/Hydrostat Removal (Fig. 45 and 48)
Instructions for removing the piston pump/hydrostat assembly.
Piston Pump Installation (Fig. 45 and 48)
Instructions for installing the piston pump assembly.
Drive Belt Removal (Fig. 45)
Procedure for removing the pump drive belt.
Drive Belt Installation (Fig. 45)
Procedure for installing the pump drive belt.
Neutral Arm Assembly
Exploded view and parts list for the neutral arm assembly.
Neutral Arm Removal (Fig. 47)
Instructions for removing the neutral arm assembly.
Neutral Arm Installation (Fig. 47)
Instructions for installing the neutral arm assembly.
Piston Pump/Hydrostat Service
Service information for the piston pump/hydrostat.
Piston Pump/Hydrostat Crush Ring Replacement (Fig. 52)
Procedure for replacing the crush ring in the piston pump/hydrostat cover.
Gear Pump
Exploded view and parts list for the gear pump.
Removal (Fig. 53)
Instructions for removing the gear pump.
Installation (Fig. 53)
Instructions for installing the gear pump.
Gear Pump Service
Service information for the gear pump.
Disassembly (Fig. 55)
Step-by-step instructions for disassembling the gear pump.
Assembly (Fig. 55)
Step-by-step instructions for assembling the gear pump.
Front Wheel Motors
Exploded view and parts list for the front wheel motors.
Removal (Fig. 57)
Instructions for removing the front wheel motor assembly.
Installation (Fig. 57)
Instructions for installing the front wheel motor assembly.
Rear Wheel Motor
Exploded view and parts list for the rear wheel motor.
Wheel Motor Service
Service information for wheel motors.
Cutting Unit Reel Motor
Exploded view and parts list for the cutting unit reel motor.
Removal (Fig. 61)
Instructions for removing the cutting unit reel motor.
Installation
Instructions for installing the cutting unit reel motor.
Cutting Unit Reel Motor Service (Reelmaster 3550-D and 3555-D)
Service information for Reelmaster 3550-D/3555-D cutting unit reel motors.
Disassembly (Fig. 62)
Step-by-step instructions for disassembling the cutting unit reel motor.
Inspection
Inspection guidelines for cutting unit reel motor components.
Cutting Unit Reel Motor Service (Reelmaster 3575-D)
Service information for Reelmaster 3575-D cutting unit reel motors.
Disassembly (Fig. 66)
Step-by-step instructions for disassembling the Reelmaster 3575-D cutting unit reel motor.
Mow Control Manifold
Exploded view and parts list for the mow control manifold.
Removal (Fig. 70)
Instructions for removing the mow control manifold.
Installation (Fig. 70)
Instructions for installing the mow control manifold.
Mow Control Manifold Service
Service procedures for the mow control manifold components.
Cartridge Valve Service
Procedures for servicing cartridge valves in the manifold.
Rotary Handle Assembly (Fig. 72)
Instructions for removing and installing the rotary handle assembly.
Lift Control Manifold
Exploded view and parts list for the lift control manifold.
Removal (Fig. 74)
Instructions for removing the lift control manifold.
Installation (Fig. 74)
Instructions for installing the lift control manifold.
Lift Control Manifold Service (Reelmaster 3550-D)
Service information for the lift control manifold on Reelmaster 3550-D.
Lift Control Manifold Service (Reelmaster 3555-D and 3575-D)
Service information for the lift control manifold on Reelmaster 3555-D/3575-D.
Control Manifold Cartridge Valve Service
Procedures for servicing cartridge valves within control manifolds.
Steering Column
Exploded view and parts list for the steering column assembly.
Disassembly (Fig. 10)
Step-by-step instructions for disassembling the steering column.
Assembly (Fig. 10)
Step-by-step instructions for assembling the steering column.
Steering Control Valve Service
Service information for the steering control valve.
Steering Cylinder
Exploded view and parts list for the steering cylinder.
Removal (Fig. 81)
Instructions for removing the steering cylinder.
Installation (Fig. 81)
Instructions for installing the steering cylinder.
Steering Cylinder Service
Service information for the steering cylinder.
Front Lift Cylinders (Reelmaster 3550-D and 3555-D)
Exploded view and parts list for front lift cylinders.
Removal (Fig. 83)
Instructions for removing the front lift cylinders.
Installation (Fig. 83)
Instructions for installing the front lift cylinders.
Rear Lift Cylinders (Reelmaster 3550-D)
Exploded view and parts list for rear lift cylinders.
Removal (Fig. 85)
Instructions for removing the rear lift cylinders.
Installation (Fig. 85)
Instructions for installing the rear lift cylinders.
Lift Cylinder Service
Service information for lift cylinders.
Disassembly - Retaining Ring Style (Fig. 86)
Disassembly procedure for retaining ring style lift cylinders.
Assembly - Retaining Ring Style (Fig. 86)
Assembly procedure for retaining ring style lift cylinders.
Disassembly - Threaded Collar Style (Fig. 86)
Disassembly procedure for threaded collar style lift cylinders.
Assembly - Threaded Collar Style (Fig. 86)
Assembly procedure for threaded collar style lift cylinders.
Electrical System
GENERAL INFORMATION
Overview of machine electrical functions and components.
Operator’s Manual
Reference to operator's manual for machine operation and maintenance.
Toro Electronic Controller (TEC)
Information on the TEC controller for managing machine electrical functions.
CAN-bus Communications
Explanation of the CAN-bus system for communication between electrical components.
ELECTRICAL SCHEMATIC
Reference to electrical schematic and wiring diagrams.
SPECIAL TOOLS
List of special tools for electrical system testing and service.
Multimeter
Description of multimeter use for testing electrical components and circuits.
Dielectric Gel
Use of dielectric gel to prevent corrosion of unsealed connection terminals.
Battery Hydrometer
Use of battery hydrometer for measuring specific gravity of battery electrolyte.
Terminal Protector
Aerosol spray for reducing corrosion on battery terminals and connections.
Diagnostic Display
Tool for verifying electrical functions, inputs, and outputs of the TEC controller.
Troubleshooting
Guidance for troubleshooting electrical system problems.
Diagnostic Light
Explanation of the diagnostic light's function and troubleshooting steps.
Retrieving Fault Codes
Procedure for retrieving fault codes from the TEC controller memory.
Verify Diagnostic Display Input Functions
Procedure to verify the function of machine input switches using the Diagnostic Display.
Verify Diagnostic Display Output Functions
Procedure to verify the function of machine output signals using the Diagnostic Display.
Starting Problems
Troubleshooting chart for engine starting issues.
General Run and Transport Problems
Troubleshooting chart for engine stopping during operation or traction movement.
Cutting Unit Operating Problems
Troubleshooting chart for cutting unit operation issues.
ELECTRICAL SYSTEM QUICK CHECKS
Basic checks for battery, charging system, and glow plug system.
Battery Test (Open Circuit Test)
Procedure for testing battery voltage to determine charge level.
Charging System Test
Procedure to test if the charging system is functioning.
Glow Plug System Test
Procedure to test the integrity and operation of the glow plug system.
Check Operation of Interlock Switches
Guidance on checking interlock switch operation for operator protection.
ADJUSTMENTS
Procedures for adjusting machine switches and components.
Neutral Switch
Procedure for adjusting the neutral proximity switch.
Parking Brake Switch
Procedure for adjusting the parking brake proximity switch.
Turn Around Switch (Reelmaster 3555-D and 3575-D)
Procedure for adjusting the turn around proximity switch.
Mow/Transport Switch
Procedure for adjusting the mow/transport normally closed switch.
COMPONENT TESTING
Procedures for testing electrical components.
Ignition Switch
Procedure for testing the ignition switch functionality.
Main Power Relay
Procedure for testing the main power relay.
Fuses
Identification, function, and testing procedures for fuses.
Fuse Identification and Function
Diagram and description of fuse block and individual fuse functions.
Fuse Testing
Procedure for testing fuses for voltage and continuity.
Fusible Links
Identification, function, and testing procedures for fusible links.
Toro Electronic Controller (TEC)
Information regarding the TEC controller, its inputs, outputs, and programming.
Parking Brake Switch
Description, adjustment, and testing of the parking brake proximity switch.
Neutral Switch
Description, adjustment, and testing of the neutral proximity switch.
Lower/Raise Joystick Switches
Testing procedures for the cutting unit raise and lower switches on the joystick.
Reel Enable/Disable Switch
Testing procedures for the reel enable/disable switch.
Mow/Transport Switch
Procedure for adjusting and testing the mow/transport switch.
Seat Switch
Testing procedure for the seat switch, including removal of seat cushion.
Backlap Switch
Testing procedure for the backlap switch on the mow control manifold.
Turn Around Switch (Reelmaster 3555-D and 3575-D)
Procedure for adjusting and testing the turn around proximity switch.
Engine Temperature Sender
Testing procedure for the engine temperature sender resistance.
Start Relay
Procedure for testing the start relay and its circuit wiring.
Fuel Stop Solenoid
Testing procedure for the fuel stop solenoid and its circuit wiring.
Fuel Pump
Testing procedure for the fuel pump and its circuit wiring.
Glow Relay
Procedure for testing the glow relay and its circuit wiring.
Hydraulic Solenoid Valve Coils
Testing procedure for hydraulic solenoid valve coils.
Indicator Lights
Description and testing of various indicator lights on the control panel.
CAN-bus Termination Resistors
Testing procedure for CAN-bus termination resistors.
Hour Meter
Procedure for testing the hour meter operation.
Oil Pressure Switch
Testing procedure for the engine oil pressure switch.
Worklight Switch
Testing procedure for the worklight rocker switch.
Service and Repairs
General information on battery service, storage, and care.
Battery Storage
Guidelines for storing the battery to minimize charge loss.
Battery Care
Instructions for maintaining battery terminals and case cleanliness.
Battery Service
Procedures for battery removal, installation, inspection, and maintenance.
Battery Removal and Installation (Fig. 61)
Step-by-step instructions for removing and installing the battery.
Battery Inspection and Maintenance
Guidelines for inspecting battery case, terminals, and seals.
Battery Testing
Procedure for performing a high-discharge test on the battery.
Battery Charging
Guidelines for slow charging the battery to minimize damage.
Cartridge Valve Coil Replacement
Procedure for replacing solenoid valve coils on hydraulic control manifolds.
Worklight Bulb Replacement
Instructions for replacing the halogen bulb in the worklights.
Chassis
SPECIFICATIONS
Chassis specifications including tire pressure and wheel lug nut torque.
SPECIAL TOOLS
List of special tools available from Toro Distributor.
Wheel Hub Puller
Description of the wheel hub puller tool for safe removal of wheel hubs.
ADJUSTMENTS
Procedures for adjusting machine components.
Adjust Brakes
Procedure for checking and adjusting the machine brakes.
SERVICE AND REPAIRS
Procedures for servicing and repairing chassis components.
Operator Seat
Exploded view and procedures for operator seat removal and installation.
Removal (Fig. 4)
Step-by-step instructions for removing the operator seat assembly.
Installation (Fig. 4)
Step-by-step instructions for installing the operator seat assembly.
Front Wheels and Brakes
Exploded view and parts list for front wheels and brakes.
Removal (Fig. 5)
Instructions for removing the front wheel assembly and brake.
Installation (Fig. 5)
Instructions for installing the front wheel assembly and brake.
Burnish Brake Pads
Procedure for burnishing (breaking-in) new brake pads.
Rear Fork and Wheel
Exploded view and parts list for the rear fork and wheel assembly.
Removal (Fig. 7)
Instructions for removing the rear wheel and fork assembly.
Installation (Fig. 7)
Instructions for installing the rear fork and wheel assembly.
Brake Lever Linkages
Exploded view and parts list for the brake lever linkages.
Steering Column
Exploded view and parts list for the steering column assembly.
Disassembly (Fig. 10)
Step-by-step instructions for disassembling the steering column.
Assembly (Fig. 10)
Step-by-step instructions for assembling the steering column.
Front Lift Arms (Reelmaster 3550-D and 3555-D)
Exploded view and parts list for front lift arms.
Removal (Fig. 11)
Instructions for removing the front lift arms.
Installation (Fig. 11)
Instructions for installing the front lift arms.
Front Lift Arms (Reelmaster 3575-D)
Exploded view and parts list for Reelmaster 3575-D front lift arms.
Removal (Fig. 12)
Instructions for removing the Reelmaster 3575-D front lift arms.
Installation (Fig. 12)
Instructions for installing the Reelmaster 3575-D front lift arms.
Rear Lift Arms (Reelmaster 3550-D)
Exploded view and parts list for Reelmaster 3550-D rear lift arms.
Removal (Fig. 13)
Instructions for removing the Reelmaster 3550-D rear lift arms.
Installation (Fig. 13)
Instructions for installing the Reelmaster 3550-D rear lift arms.
Rear Lift Arms (Reelmaster 3555-D and 3575-D)
Exploded view and parts list for Reelmaster 3555-D/3575-D rear lift arms.
Removal (Fig. 15)
Instructions for removing the Reelmaster 3555-D/3575-D rear lift arms.
Installation (Fig. 15)
Instructions for installing the Reelmaster 3555-D/3575-D rear lift arms.
Lift Cylinder Service
Service information for lift cylinders.
Disassembly - Retaining Ring Style (Fig. 86)
Disassembly procedure for lift cylinders with retaining ring style.
Assembly - Retaining Ring Style (Fig. 86)
Assembly procedure for lift cylinders with retaining ring style.
Disassembly - Threaded Collar Style (Fig. 86)
Disassembly procedure for lift cylinders with threaded collar style.
Assembly - Threaded Collar Style (Fig. 86)
Assembly procedure for lift cylinders with threaded collar style.
DPA Cutting Units
SPECIFICATIONS
Specifications for cutting units including frame, reel size, and weight.
GENERAL INFORMATION
Overview of cutting unit operation, maintenance, and installation.
Cutting Unit Operator’s Manual
Reference to the operator's manual for cutting unit use and maintenance.
Cutting Unit Removal and Installation
Procedures for removing and installing cutting units from the machine.
Removal
Step-by-step instructions for removing the cutting unit.
Installation
Step-by-step instructions for installing the cutting unit.
SPECIAL TOOLS
List of special tools for cutting unit service.
Gauge Bar Assembly
Tool for verifying height-of-cut and groomer adjustment.
Cutting Reel Shim
Tool used to ensure bedknife is parallel to the cutting reel.
Cutting Performance Paper
Paper used to test cutting reel performance after bedknife adjustment.
Bedknife Screw Tool
Special screwdriver bit for bedknife attaching screws.
Handle Assembly
Assembly for applying lapping compound safely.
Cutting Unit Kickstand
Tool to prop up cutting unit for service.
Spline Insert Tool
Tool for rotating cutting reel and installing threaded inserts.
Roller Rebuild Kit
Tool kit for assembling cutting unit rollers.
Plastic Plug
Cap used to cover cutting unit side plate openings when motor is removed.
Pulley Alignment Tool
Tool for verifying alignment of groomer and rear roller brush pulleys.
Diameter/Circumference Measuring Tape
Tape for measuring cutting reel and spherical component diameters.
Turf Evaluator Tool
Tool for examining turf discrepancies and determining causes of poor reel performance.
Bedknife Top Angle Indicator and Mount
Tools for accurately measuring the top grind angle on bedknives.
Factors That Can Affect Cutting Performance
Factors contributing to unsatisfactory quality of cut.
Reel and bedknife sharpness
Information on reel and bedknife sharpness and corrective actions.
Rear roller adjustment
Procedure for adjusting rear roller brackets for desired height-of-cut.
Height-of-cut
Explanation of factors affecting effective height-of-cut.
Proper bedknife selection for height-of-cut desired
Guidance on selecting the correct bedknife for desired height-of-cut.
Stability of bedbar
Checks for bedbar pivot bolt seating and bushing condition.
Set Up and Adjustments
Procedures for setting up and adjusting cutting units.
Characteristics
Overview of cutting unit features and adjustment simplification.
Leveling Rear Roller
Procedure for leveling the rear roller and cutting reel.
Service and Repairs
Procedures for servicing cutting unit components.
Cutting Unit Reel Motor
Exploded view and procedures for cutting unit reel motor removal and installation.
Removal (Fig. 23)
Instructions for removing the cutting unit reel motor.
Installation
Instructions for installing the cutting unit reel motor.
Cutting Unit Reel Motor Service (Reelmaster 3550-D and 3555-D)
Service information for Reelmaster 3550-D/3555-D cutting unit reel motors.
Cutting Reel Inspection
Inspection guidelines for reel bearings, shaft, blades, and inserts.
Assembly (Fig. 41)
Step-by-step instructions for assembling the cutting reel.
Preparing Reel for Grinding
Procedure for preparing reels for grinding, including specifications.
Front Roller
Procedures for front roller removal and installation.
Removal (Fig. 46)
Instructions for removing the front roller assembly.
Installation (Fig. 46)
Instructions for installing the front roller assembly.
Rear Roller
Procedures for rear roller removal and installation.
Removal (Fig. 47)
Instructions for removing the rear roller assembly.
Installation (Fig. 47)
Instructions for installing the rear roller assembly.
Roller Service
Service information for rollers, including disassembly and assembly.
Disassembly (Fig. 48)
Step-by-step instructions for disassembling the roller.
Assembly (Fig. 48)
Step-by-step instructions for assembling the roller.
Rear Roller Brush (Optional)
Service procedures for the optional rear roller brush.
Disassembly (Fig. 54)
Instructions for disassembling the rear roller brush assembly.
Assembly (Fig. 54)
Instructions for assembling the rear roller brush assembly.
Belt Driven Groomer (Optional)
GROOMING PERFORMANCE
Factors affecting groomer performance and turf conditions.
TROUBLESHOOTING
Troubleshooting guide for groomer reel mechanical problems.
Groomer Reel Mechanical Problems
Troubleshooting for issues like no reel rotation or uneven grooming.
SERVICE AND REPAIRS
Procedures for servicing and repairing belt-driven groomer components.
Groomer Drive Belt Replacement
Procedure for inspecting and replacing the groomer drive belt.
Groomer Plate Assembly
Exploded view and parts list for the groomer plate assembly.
Removal (Fig. 3)
Instructions for removing the groomer plate assembly.
Installation (Fig. 3)
Instructions for installing the groomer plate assembly.
Groomer Reel
Exploded view and procedures for groomer reel service.
Disassembly (Fig. 9)
Step-by-step instructions for disassembling the groomer reel.
Assembly (Fig. 9)
Step-by-step instructions for assembling the groomer reel.
Groomer Reel Service
Service information for the groomer reel blades and shaft.
Height Adjuster Assembly
Exploded view and procedures for height adjuster assembly.
Disassembly (Fig. 14)
Instructions for disassembling the height adjuster assembly.
Assembly (Fig. 14)
Instructions for assembling the height adjuster assembly.
Universal Groomer (Optional)
GROOMING PERFORMANCE
Factors affecting groomer performance and turf conditions.
TROUBLESHOOTING
Troubleshooting guide for groomer reel mechanical problems.
Groomer Reel Mechanical Problems
Troubleshooting for issues like no reel rotation or uneven grooming.
SERVICE AND REPAIRS
Procedures for servicing universal groomer components.
Gear Box Assembly
Exploded view and procedures for gear box assembly.
Removal (Fig. 2)
Instructions for removing the gear box assembly.
Installation (Fig. 2)
Instructions for installing the gear box assembly.
Idler Assembly
Exploded view and procedures for idler assembly removal and installation.
Removal (Fig. 5)
Instructions for removing the idler assembly.
Installation (Fig. 5)
Instructions for installing the idler assembly.
Groomer Reel
Procedures for groomer reel service, including disassembly and assembly.
Removal (Fig. 7)
Instructions for removing the groomer reel.
Installation (Fig. 7)
Instructions for installing the groomer reel.
Groomer Reel Service
Service information for groomer reel blades and shaft.
Grooming Brush (Optional) Service
Service information for the optional grooming brush.
Foldout Drawings
ELECTRICAL DRAWING DESIGNATIONS
Abbreviations and color codes used for wire harness identification.
HYDRAULIC SCHEMATICS
Hydraulic schematics for Reelmaster models.
Hydraulic Schematic (Reelmaster 3550-D)
Hydraulic schematic diagram for the Reelmaster 3550-D.
Hydraulic Schematic (Reelmaster 3555-D/3575-D)
Hydraulic schematic diagram for the Reelmaster 3555-D/3575-D.
ELECTRICAL SCHEMATICS
Electrical schematics for Reelmaster models.
Reelmaster 3550-D (machine serial numbers below 316000300)
Electrical schematic for Reelmaster 3550-D (serial numbers below 316000300).
Reelmaster 3550-D/3555-D/3575-D (machines serial numbers 316000301 to 403446000)
Electrical schematic for Reelmaster 3550-D/3555-D/3575-D (serial numbers 316000301-403446000).
Reelmaster 3550-D/3555-D/3575-D (Serial Numbers Above 403446001)
Electrical schematic for Reelmaster 3550-D/3555-D/3575-D (serial numbers above 403446001).
WIRE HARNESSES
Wire harness diagrams for Reelmaster models.
Reelmaster 3550-D (machine serial numbers below 316000300)
Wire harness diagram for Reelmaster 3550-D (serial numbers below 316000300).
Reelmaster 3550-D/3555-D/3575-D (Machine serial number 316000301 to 403446000)
Wire harness diagram for Reelmaster 3550-D/3555-D/3575-D (serial numbers 316000301-403446000).
Reelmaster 3550-D/3555-D/3575-D (Machine serial numbers 403446001 to 405999999)
Wire harness diagram for Reelmaster 3550-D/3555-D/3575-D (serial numbers 403446001-405999999).
Reelmaster 3550-D/3555-D/3575-D (Serial Numbers Above 406000000)
Wire harness diagram for Reelmaster 3550-D/3555-D/3575-D (serial numbers above 406000000).
Need help?
Do you have a question about the Reelmaster 3555-D and is the answer not in the manual?
Questions and answers