Rinnai Brivis StarPro BX520 Installation Manual

Rinnai Brivis StarPro BX520 Installation Manual

Ducted gas heater
Table of Contents

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Brivis StarPro
Ducted Gas Heater
Installation Manual
SP623 UN
BX5
SP521IN
PLEASE READ THESE INSTRUCTIONS CAREFULLY
BEFORE INSTALLING THIS PRODUCT
by

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Table of Contents
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Summarization of Contents

Warnings and Important Information
Regulatory / Installation
Guidelines and standards for appliance installation and compliance.
Notes on Illustrations
Explains illustrations are for guidance and may vary from actual units.
Scope
SP Heater Overview
Introduces SP series heaters, differentiating condensing and non-condensing types.
BX5 Heater Overview
Details the BX5 heater's design for replacing older models and its features.
Installer Due Diligence for Changeovers
Emphasizes thorough inspection and proper commissioning for unit changeovers.
General Product Guidelines
Application and Sizing
Covers heater application, installation compliance, and sizing recommendations.
Inspection
Instructions for inspecting the appliance upon receipt for damage or discrepancies.
Unpacking the Heater
Steps for safely unpacking the heater from its packaging and pallet.
Unloading or Lifting the Heater
Guidelines for safely lifting and handling the heater unit during installation.
Gas Inlet Connection
Details requirements for connecting the gas supply to the heater.
Electrical Power Supply
Specifies electrical connection requirements and safety precautions.
Heater Dimensions and Clearances
SP4, SP5 and SP6 Heater Dimensions
Provides detailed dimensions for SP4, SP5, and SP6 universal heater models.
SP5/6 Internal Heater Dimensions
Presents specific dimensions for SP5 and SP6 internal heater models.
BX5 Heater Dimensions
Details the physical dimensions of the BX5 heater model.
Internal Service Clearances
Specifies minimum clearances required for servicing the heater internally.
External Service Clearances
Outlines required clearances for external installation servicing.
Heater Configuration
Heater Duct Pop Installation
Instructions on how to fasten duct connection pops to the heater cabinet.
Duct Connection Configuration Options
Explains how to reconfigure return and supply air duct connections.
SP Series Gas Feed Tube Installation
Instructions for installing the gas feed tube on SP series heaters.
Condensate Removal
Condensate Drain
Covers the installation and routing of the condensate drain for SP6 models.
Heater Positioning
Wall Cut-out Area
Guidance on creating wall openings for heater pops.
Splitting Heater for Assisted Lifting and Positioning
Instructions on how to split SP series heaters for easier installation.
Internal Installations
Guidelines for installing heaters in roof spaces or beneath floors.
External Installations
Procedures for installing heaters externally on the ground or elevated positions.
Flue Instructions and Clearances
Internal – SP Series Flue
Covers general flue requirements and specific models for internal SP series.
External – SP Series Flue Terminal Clearances
Specifies minimum clearances for external SP series flue terminals.
External – BX5 Flue Terminal Clearances
Details minimum clearances for external BX5 flue terminals.
Thermistor Installation
SP Series Thermistor Installation
Instructions for installing the remote thermistor assembly in the supply air duct.
BX5 Thermistor Installation
Steps for installing the thermistor on BX5 units onto the base box.
Ducting and Outlets
Duct Design and Sizing
Guidelines for designing and sizing ductwork for optimal performance.
Return Air Grille
Recommended minimum return air grille sizes for various heater models.
Return Air Pop Configuration Changes
Information on changing return air pop position and its airflow impact.
Outlet Chart Information
Provides charts for recommended outlet numbers based on system type.
Thermostat Installation
SP and BX5 Series Thermostat Positioning Guidelines
Advice on optimal thermostat placement for accurate temperature readings.
Programmable and Manual Thermostat Installation
Steps for connecting programmable and manual thermostats to heaters.
Networker Installation: Single and Multiple Connections
Networker Installation
General guidance on connecting networkers to SP and BX5 series heaters.
Connect a Networker to SP or BX5 Series Heaters
Detailed wiring instructions for connecting a networker to compatible heaters.
Connect a Networker to a BX5 Heater
Specific steps for connecting a networker to the BX5 heater model.
Connect Multiple Heaters to a Networker
How to configure multiple heaters for networker control in parallel.
Connect Dual Networkers
Explains connecting two networkers to a single heater for dual controls.
Adaptive Zoning and Add-on Air Conditioning
Options
Overview of configuring heaters for zoning or add-on air conditioning.
Damper Motor Connections
Details on connecting Belimo damper motors to the heater PCB.
Connect a Damper Motor to the Control Module
Wiring diagrams for connecting damper motors using RJ12 connectors.
Commissioning and Control Settings
SP4, SP5, SP6 and BX5 Heater Control Settings
Guide to adjusting installer parameters via a networker controller.
SP4, SP5, SP6 and BX5 Commissioning Instructions
Step-by-step guide for commissioning the heater system.
Final Checks (SP4, SP5, SP6 and BX5 Heaters)
Essential checks to perform after commissioning is complete.
Fault Code Identification on Heater PCB
Explains how to interpret LED flash sequences for fault codes.

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