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Operating Instructions
BEND
Power Bender
MAX
(PB-2000)
Read and understand all of the instructions and safety information
in this manual before operating or servicing this tool.
FAILURE TO OBSERVE THESE WARNINGS CAN RESULT IN SEVERE INJURY OR DEATH.

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Summarization of Contents

DESCRIPTION
Product Description
The Southwire BENDMAX™ Power Bender is intended to bend 3/4" to 2" conduit and pipe. This bender accommodates EMT, IMC, and Rigid conduit.
SAFETY
Safety Precautions Overview
Emphasizes the importance of safety and following all information in the manual to avoid hazards and unsafe practices.
PURPOSE OF THIS MANUAL
Manual Purpose and Disclaimer
To familiarize personnel with safe operation, provides disclaimer on specifications and liability.
IMPORTANT SAFETY INFORMATION
Safety Alert Symbols and Hazard Levels
Explains the meaning of safety symbols (DANGER, WARNING, CAUTION) and their severity levels.
Critical Safety Warnings
Covers hazards like electrical shock, hazardous environments, wet conditions, eye protection, and proper operation.
IMPORTANT SAFETY INFORMATION cont.
Specific Operational Safety Warnings
Details warnings for pinch points, extension cords, tool inspection, maintenance, bending limits, and apparel.
Consequence of Non-Compliance
Highlights that failure to follow warnings can lead to severe injury or death.
GROUNDING INSTRUCTIONS
Grounding for Electrical Safety
Explains the necessity of grounding and how to properly connect the tool to a grounded electrical source.
IDENTIFICATION
Parts Identification List
Lists and identifies all components of the BENDMAX™ Power Bender by number.
IDENTIFICATION cont.
Bender Component Diagrams
Front and back view diagrams with numbered labels pointing to specific parts.
FEATURES
BENDMAX™ Bender Features
Highlights key features like adjustable height, digital display, forklift tubes, and quick release.
TRANSPORTING OF BENDER
Ground Transport Procedure
Step-by-step guide to moving the bender on the ground safely.
Forklift Transport Procedure
Instructions for safe transport using a forklift, including warnings.
SETUP
Initial Setup Steps
Positioning the bender, setting the bending plane, connecting power, and plugging in the pendant control.
LEVELING OF THE BENDMAX TM
Bender Leveling Process
Using a magnetic level and adjustment handles to ensure the bender is perfectly level.
SETUP cont.
Changing Bending Plane
How to switch the bender between vertical and horizontal orientations using the locking tilt handle.
ELEVATION OF THE BENDMAX TM
Adjusting Bender Elevation
Procedure to raise or lower the bender using the elevation control screw jack and handle.
CALIBRATING THE DIGITAL PROTRACTOR
Setting Zero Bend
Steps to zero the digital protractor by aligning the bending shoe and pressing the 'SET ZERO BEND' key.
Initial Spring Back Setting
Setting the initial spring back value for accurate bend compensation.
SQUEEZE ADJUSTMENT
Adjusting Conduit Squeeze
How to use the squeeze adjustment knob to control tension for proper conduit seating.
BENDING
Conduit Loading and Alignment
Properly loading conduit and aligning the bending mark with the hook for accurate bends.
BENDING cont.
Roller Selection for Conduit Type
Guidance on choosing and engaging the correct rollers for different conduit sizes and types (EMT, IMC, Rigid).
CONDUIT SUPPORT STAND
Conduit Support Stand Usage
Instructions for attaching, adjusting, and using the conduit support stand for easier conduit feeding.
ADDITIONAL ITEMS
Recommended Accessories
Lists optional or recommended items to use with the bender, such as PPE and measuring tools.
SPECIFICATIONS
Technical Specifications
Provides key technical details of the BENDMAX™ Power Bender, including dimensions and weight.
TROUBLESHOOTING
Troubleshooting Common Issues
Provides a guide to identify and resolve common problems encountered during operation.
WARRANTY ON SOUTHWIRE CONTRACTOR EQUIPMENT
Warranty Coverage and Exclusions
Details the 5-Year and 1-Year limited warranties, including what is covered and what is excluded.
Warranty Claim and Service
Information on how to file a warranty claim, contact support, and obtain service.
Out-of-Warranty Repair
Guidance for obtaining repairs for products that are no longer under warranty.

Table of Contents