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U3 - U5 - U6
U3 K
U3 K SPEZIAL
U3 KS
U3 KS SPEZIAL
JUNG-PUMPEN.DE
U5 K
U6 KE
U5 KS
U6 KES
EN
Instruction Manual
U6 KD
U6 KDS
B 42054-30-1806

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Summarization of Contents

Safety Instructions
General Safety Instructions
Essential information for installation, operation, and servicing must be observed by installers and technicians.
Damage Prevention in Case of Failure
Precautions to prevent or minimize consequential damage upon product failure, including alarm systems and tank inspection.
Personnel Qualification and Training
Personnel must be qualified, trained, and knowledgeable in the manual's contents for safe operation and maintenance.
Operational Safety Guidelines
Safety-Conscious Working
Adherence to safety instructions, national regulations, and internal company policies is mandatory.
Operator and User Safety
Compliance with legal regulations, local directives, and prevention of electrical danger is required.
Installation, Inspection, and Maintenance Safety
Works should only be done when equipment is shut down, and safety components must be refitted and checked.
Unauthorized Modifications and Spare Parts
Modifications and spare parts must be approved by the manufacturer for safety and to avoid liability issues.
Unauthorized Operating Methods
Equipment must be used for its intended purpose, and limiting values must not be exceeded.
Accident Prevention Measures
Precautions for servicing, maintenance, working alone, PPE, and explosion hazards.
Application Warnings
Electrical Connection Warning
Pump connection must be to properly installed sockets protected with 10A slow and RCD-safety switches.
Water Immersion Danger
The pump must never be used when a person is in the water.
Operational Parameters
Temperature Limits
Pumped medium temperature max 35°C. Pump is frost-resistant to -20°C when stored dry.
Transport Guidelines
Lift pump by handle, not power cable. Lower into pits using rope or chain.
Electrical Connection and Installation
Qualified Electrician Requirement
Only qualified electricians should perform electrical work on the pump or controls.
Power Disconnection Safety
Disconnect power before any work and ensure it cannot be reconnected by others.
Automatic Restart Caution
Pump restarts automatically after cooling; disconnect from mains before remedying faults.
Rotational Direction Check
For three-phase pumps, check rotational direction before installation; swap phases if wrong.
Installation Procedure
General Installation Requirements
Installation must follow examples and standards like EN 12056-4, with pressure pipe looped above backflow level.
Chamber Dimensions and Installation
Chamber Size Specifications
Specifies chamber dimensions for single and duplex installations with different pump bases or guide rail systems.
Installation Steps
Steps for fixing coupling base, mounting guide rail, installing pressure pipe, and lowering the pump.
Pump Features and Operation
Flushing Device Modification
Modification to keep intake clear of deposits by drilling holes in the foot strainer.
Low Level Pumping Mode
Pumping out residual water to a few mm. Float switch must be locked ON; drainage hose must be emptied.
Maintenance and Safety Precautions
Mobile Operation Safety
Mobile operation requires a foot strainer. Ensure hoses are empty before submersion to avoid hindering operation.
Enlarging Free Passage
Method to increase free passage from 10 to 20 mm by using extensions and removing the foot strainer.
Maintenance Warnings
Disconnect power before maintenance. Check cables for damage. Clean regularly to prevent seal damage.
Impeller Cleaning and Inspection
Steps to clean the impeller. Worn impellers have sharp edges; check for wear and replace if performance decreases.
Troubleshooting Common Faults
Pump Not Working Issues
Troubleshooting steps: check mains current, fuse, and mains supply cable for faults.
Pump Runs, No Pumping Issues
Ensure pressure pipe is clear and air is escaped from pump housing, possibly via ventilation drilling.
Impeller Blockage
Solids and fibrous matter can lodge in the pump housing, requiring cleaning.
Reduced Pumping Performance
Check foot strainer, pressure pipe, rotor wear, and rotational direction for performance issues.
Technical Data and Performance
Technical Specifications
Provides weight, DN, power, voltage, frequency, and current for different pump models.
Performance Curves
Performance data showing flow rate (Q) at different head heights (H) for U3, U5, and U6 pumps.
Spare Parts
U3 Series Spare Parts
Lists and diagrams of available spare parts for U3K, U3KS, U3K Spezial, and U3KS Spezial pump models.
Spare Parts
U5 Series Spare Parts
Lists and diagrams of available spare parts for U5K and U5KS pump models.
Spare Parts
U6 Series Spare Parts
Lists and diagrams of available spare parts for U6 KE, U6 KES, U6 KD, and U6 KDS pump models.
EU Declaration of Conformity
Applicable Standards and Directives
Lists applicable EU directives and harmonized standards for the products.
Manufacturer's Statement of Responsibility
Manufacturer's declaration of sole responsibility for product conformity with specified EU directives.
Relevant Normative Documents
Lists other normative documents and standards relevant to the product's technical documentation.

Table of Contents