Fireye 65UV5-1004 Instructions Manual

Fireye 65UV5-1004 Instructions Manual

Simplicity integrated flame scanner with internal flame relay

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DESCRIPTION
The Fireye 65UV5 flame scanner is a microprocessor based flame scanner utilizing an ultraviolet
tube-type sensor and an electro-mechanical self-checking shutter mechanism. The Fireye 65UV5
flame scanner incorporates an internal flame relay with a fixed ON/OFF threshold thereby eliminat-
ing the need for an external flame amplifier.
The 65UV5 scanner is available with a one-second or four second flame failure response time
(FFRT) depending on the model selected. The "E" versions are one second FFRT, the non-"E"ver-
sions are four seconds FFRT. The Fireye 65UV5-1004, -1004E flame scanner provides an analog 4
to 20 mA output referenced to flame signal strength.
The Fireye 65UV5 flame scanner is powered from a 24 Vdc power source provided externally and
includes an integral 10-foot (3 meter) cable. A color-coded internal LED indicates flame status and
alarm condition. This can be viewed through a viewing port on the rear cover.
The 65UV5 housing has a NEMA 4X / IP66 rating. The unit is suitable for use in Class 1, Div. 2 haz-
ardous environment groups A, B, C & D or Ex II3 G/D Ex nA IIC T4A.
65UV5 CEX models are wired directly via a terminal rail located within the CEX housing. Suitable
glands must be used to terminate the cable at the housing.
Note: The 65UV5-1000, -1000E scanners became obsolete in 2008, and were replaced by the
enhanced capability of the 65UV5-1004 and -1004E scanners.
APPLICATION
Fireye 65UV5 self-checking scanners are used to detect ultraviolet emissions from fossil fuel flames
such as natural gas, coke oven gas, propane, methane, butane, kerosene, light petroleum distillates
and diesel fuels.
PRINCIPLE OF OPERATION
The 65UV5 scanners use a UV-eye detector. This detector is a sealed, gas filled, UV-sensitive tube
containing two electrodes connected to a source of DC voltage. When UV radiation of sufficient
energy falls upon the electrodes, electrons are released and the inter-electrode gas becomes conduc-
tive, resulting in an electric current flow from one electrode to the other. The current flow starts and
ends abruptly and is known as an "avalanche."
A very intense source of UV radiation will produce several hundred avalanches or pulses per second.
With less radiation there will be fewer pulses per second. Upon total disappearance of flame, the
detector output ceases. Thus, the presence or absence of pulses is an indication of the presence or
absence of flame; the frequency of the pulses is a measure of flame intensity. When the pulses reach
a sufficient level, the internal flame relay is energized.
65UV5 Simplicity
Integrated Flame Scanner
with Internal Flame Relay
®
CU-104
MARCH 28, 2013
1

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Summarization of Contents

Product Description
Description
Overview of the Fireye 65UV5 integrated flame scanner and its features.
Application
Details the use of Fireye 65UV5 self-checking scanners for detecting UV emissions from various fossil fuels.
Principle of Operation
Explains how the UV-eye detector works by sensing UV radiation and generating pulses.
Product Features and Specifications
Features
Highlights the cast aluminum housing, quartz lens, and self-checking shutter mechanism.
Dimensions
Provides graphical representation and measurements of the 65UV5 scanner.
Specifications (Non-CEX Versions)
Details mechanical, environmental, electrical, and integral cable specifications for non-CEX models.
Specifications (CEX Model)
Outlines specifications for CEX models, including hazardous classifications and electrical details.
Installation Procedures
Scanner Sighting
Guidance on aiming the scanner for optimal flame detection and discrimination.
Scanner Location vs. Secondary Air Rotation
Addresses positioning the scanner relative to burner rotation and flame deflection.
Sight Pipe Mounting
Instructions on mounting the scanner sight pipe using swivel mounts or welding.
Field of View
Illustrates correct and incorrect scanner sighting to ensure complete flame coverage.
Scanner Wiring and Connections
Mounting Configurations
Diagrams and descriptions of various mounting options including standard, high temp, and alternate.
Scanner Wiring (Non-CEX)
Details wiring for 1000 and 1000E scanner versions with 4-conductor cable.
Scanner Wiring (CEX Versions)
Explains wiring for CEX models using internal terminal blocks and wire color codes.
Indicator LEDs and Self-Check
Internal Wiring Color Code (CEX)
Mapping of terminal blocks and wire colors to functions for CEX models.
Self-Check Shutter Operation
Describes the function and operation of the scanner's self-check shutter mechanism.
Indication LEDs
Table detailing LED status, conditions, flame relay status, and shutter position.
Alignment and Adjustment
Pilot Flame Scanner Alignment
Procedure for sighting and adjusting the scanner to detect pilot flame.
Main Flame Scanner Alignment
Steps for sighting and adjusting the scanner for main burner flame detection.
Accessories and Maintenance
Swivel Mount
Details the swivel mount for adjusting scanner sighting angle.
Orifices
Explains the function of orifices in restricting field of view and increasing discrimination.
Maintenance Precautions
Guidelines for maintaining scanner cleanliness, power status, and UV tube replacement.
Recommended Spare Parts
Spare Parts List
Table listing essential spare parts for the Fireye 65UV5 scanner.
System Components and Diagrams
Orifices and Fittings
Visual identification of various orifices, heat insulating nipples, and sealing couplings.
Swivel Mount and Sealing Coupling
Illustrations of swivel mount and sealing coupling with quartz window options.
Warranties and Notices
Notice on Combined Systems
Clarifies Fireye warranty applies only to Fireye products, not integrated systems.
Fireye Warranties
Details the one-year installation / 18-month manufacture warranty and disclaims other warranties.

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