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BROTHER
HL-L2300 SERIES TN630/660
®
TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS
BROTHER TN660 TONER CARTRIDGE
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Summarization of Contents
Introduction to Brother HL-L2300 Series Toner Cartridges
Brother HL-L2300 Series Printer Overview
Overview of the Brother HL-L2300 printer engine, speed, memory, and duplexing capabilities.
Toner Cartridge Models and Regional Variations
Details on TN630/TN660 toner yields, drum units, and regional part number differences.
Compatible Brother Printer Models
Lists Brother printer models that are compatible with the HL-L2300 series toner cartridges.
Understanding Remanufacturing Theory and Principles
Toner Cartridge Reset Gears and Bias Voltage
Explanation of reset gears, bias voltage, and their role in printer recognition and density control.
Brother Print Technology and Waste Toner Management
Details on the new print theory, waste toner transfer, and the paper-cleaning roller mechanism.
Developer and Cleaning Roller Functions
Explains the critical functions of the developer and cleaning rollers in the printing process.
Practical Remanufacturing Considerations and Supplies
Impact of Waste Toner Contamination
Discusses the impact of waste toner contamination and the potential for a vicious cycle.
Essential Remanufacturing Steps and Best Practices
Summarizes key actions like thorough cleaning of the supply chamber and developer roller.
Required Tools and Supplies for Remanufacturing
Lists the necessary tools and consumables for performing toner cartridge remanufacturing.
Toner Cartridge Disassembly and Component Preparation
Initial Cartridge Disassembly Procedures
Steps for vacuuming the exterior and removing the main end caps from the toner cartridge.
Removing Developer Roller Shaft and Gears
Instructions for detaching the developer roller shaft, associated gears, and springs.
Removing Toner Fill Plug and Bushing Plate
Guidance on carefully removing the toner fill plug and the bushing plate on the non-gear side.
Component Cleaning and Reassembly Procedures
Developer Roller Removal and Cleaning
Steps for removing the developer roller and cleaning it with specialized cleaner.
Cleaning Printer Hopper and Doctor Blade
Procedures for cleaning residual toner from the hopper and vacuuming the doctor blade.
Inspection and Maintenance of Roller Felts
How to inspect magnetic roller felts and address compression issues.
Final Assembly and Cartridge Refill Steps
Reinstalling Developer Roller and Bushing
Instructions for reinstalling the developer roller shaft and the non-gear side bushing.
Refilling Toner and Replacing Fill Plug
Process for filling the cartridge with new toner and securely replacing the fill plug.
Gear Cleaning and Lubrication
Guidance on cleaning gears and lubricating shafts with white lithium grease.
Gear Assembly and Reset Mechanism Configuration
Installing E-ring and Gears
Steps for installing the E-ring on the developer roller shaft and adjacent gears.
Installing Reset Gear and Retaining Plate
Procedure for installing reset gears and retaining plates for starter cartridges.
Securing End Caps and Gears
Instructions for installing the small gear end cap and ensuring gears are properly seated.
Setting Reset Gears and Finalizing Assembly
Setting Reset Gears for TN630/TN660
Guidance on correctly setting the reset gears based on the specific toner cartridge model.
Installing Larger Gear-Side End Cap
Procedure for installing the larger gear-side end cap and securing it with screws.
Final Cartridge Cleaning and Cover Installation
Steps for wiping down the cartridge and installing the developer roller cover.
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