Table of Contents

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Parts & Service Manual
Part No. 32283
Rev A1
June 2005

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Table of Contents
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Summarization of Contents

Specifications
Dimensions
Details on height, width, and length for various models and configurations.
Load Capacity
Information on the maximum load capacity at a specified load center.
Net Weight
Specifies the net weight of the machine with and without attachments.
Load Handling Attachments
Specifications for various load handling attachments like forks and booms.
Bolt Torque Specifications
Torque values for bolts based on size and grade for proper assembly.
Scheduled Maintenance Inspections
Schedule
Defines inspection frequencies: daily, quarterly (every 150 hours or three months), and annual.
Maintenance Tables
Lists specific inspection procedures and requirements categorized into Tables A, B, and C.
Maintenance Inspection Report
Provides a report format for documenting inspection results and required actions.
Scheduled Maintenance Procedures
Table A Procedures
Details daily inspection tasks including operator's manual, decals, and general condition checks.
Table B Procedures
Details quarterly inspection tasks including column hold downs, welds, and cleaning.
Table C Procedures
Details annual inspection tasks including caster lubrication and mast wear inspection.
Troubleshooting Flow Charts
General Repair Process
Outlines the general steps for diagnosing and resolving malfunctions.
Mast Will Not Sequence Properly
Diagnosing and resolving issues where the mast does not sequence correctly.
Carriage Will Not Raise, But Winch Will Operate
Diagnosing issues when the carriage fails to raise but the winch operates.
Winch Will Not Operate
Diagnosing issues when the winch fails to operate.
Repair Procedures
Base Assembly Procedures
Covers disassembly and reassembly of the machine's base structure.
Mast Assembly Procedures
Includes disassembly, assembly, and replacement of mast components.
Winch Procedures
Step-by-step guides for disassembling and assembling single and two-speed winches.
Service Parts
How To Order Parts
Information and requirements for ordering replacement parts.
Machine Information
Key details about the machine needed for part orders.
Decals and Paint
Illustrations detailing the location and identification of decals and paint.
Mast Components
Diagrams showing parts and assemblies related to the mast structure.
Base Components
Diagrams illustrating parts for standard and straddle base configurations.
Load Handling Attachments
Illustrations of various load handling attachments, including forks, booms, and platforms.
Winch Diagrams
Exploded views and part identification for single and two-speed winches.

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