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Manuals
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Genie Manuals
Lifting Systems
Superlift SL-25
Parts & service manual
Genie Superlift SL-25 Parts & Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Part
Load Handling Attachments
Bolt Torque Specification
Scheduled Maintenance Inspections
Maintenance Inspection Report
Scheduled Maintenance Procedures
Inspect for Damage, Loose or Missing Parts
Inspect the Decals and Placards
Inspect the Operator's Manual
Check the Winch Operation
Inspect the Cable and Cable Pulleys
Inspect the Columns for Damage
Check the Mast for Proper Sequencing
Inspect the Casters and Wheels
Clean the Columns
Inspect All Welds
Inspect the Column Hold down System
Inspect and Lubricate the Rotating Barrel Handler
Inspect and Lubricate the Winch
Inspect the Mast Assembly for Wear
Lubricate the Casters and Wheels
Inspect the Safety Brake System
Replace the Winch Friction Disks
Inspect the Painted Surfaces
Troubleshooting Flow Charts
1 Mast will Not Sequence Properly
2 Carriage will Not Raise, but Winch will Operate
3 Winch will Not Operate
Repair Procedures
Base Assembly
How to Remove the Base - Standard Base
How to Remove the Base - Straddle Base
Mast Assembly
How to Disassemble the Mast Assembly
How to Replace the Lifting Cable
How to Replace a Lifting Pulley - Mast Installed
Winches
How to Disassemble the Winch - Single Speed
How to Disassemble the Winch - Two Speed
How to Order Parts
Decals and Paint
Number 1 Mast Attached Parts
Standard Base Components
Straddle Base Components
Mast Components - View 2
Mast Components - Pulleys and Cable
Load Handling Attachments - Boom, Pipe Cradle and Load Platform
Load Handling Attachments - Vertical Barrel Stacker
Load Handling Attachments - Rotating Barrel Handler
Single Speed Winch
Two Speed Winch
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Load Handling Attachments
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How to Disassemble the Mast Assembly
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How to Replace the Lifting Cable
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Parts & Service Manual
Part No. 32283
Rev A1
June 2005
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Summarization of Contents
Section 3: Scheduled Maintenance Inspections
Maintenance Schedule Overview
Outlines the schedule for daily, quarterly, and annual maintenance inspections.
Maintenance Tables Explained
Explains the content and purpose of maintenance tables.
Maintenance Inspection Report Details
Details the maintenance inspection report and record-keeping requirements.
Section 4: Scheduled Maintenance Procedures
Daily Maintenance Procedures (Table A)
Details step-by-step procedures for daily maintenance inspections.
Quarterly Maintenance Procedures (Table B)
Details step-by-step procedures for quarterly maintenance inspections.
Annual Maintenance Procedures (Table C)
Details step-by-step procedures for annual maintenance inspections.
Section 5: Troubleshooting Flow Charts
Troubleshooting: Mast Sequencing Issues
Troubleshooting guide for issues with mast sequencing.
Troubleshooting: Carriage Not Raising
Troubleshooting guide for carriage not raising but winch operating.
Troubleshooting: Winch Not Operating
Troubleshooting guide for winch not operating issues.
Section 6: Repair Procedures
Base Assembly Repair Procedures
Procedures for removing and servicing the base of the machine.
Mast Assembly Repair Procedures
Procedures for disassembling and assembling the mast.
Winch Repair Procedures
Procedures for disassembling and assembling winches.
Section 7: Service Parts
Ordering Replacement Parts
Instructions and information required for ordering replacement parts.
Decals and Paint (Figure 7-A)
Illustrates decals and paint components for the Superlift.
Standard Base Components (Figure 7-C)
Illustrates and lists components for the standard base assembly.
Mast Components View 1 (Figure 7-E)
Illustrates mast components and their parts.
Single Speed Winch Diagram (Figure 7-L)
Exploded view of the single-speed winch assembly.
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