Pioneer DVR-560H-K Service Manual

Hdd/dvd recorder

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HDD/DVD RECORDER

DVR-LX61

DVR-560H-S

DVR-560H-K

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

DVR-LX61

WYXK5

DVR-LX61

WYXV5

DVR-560H-S

WYXK5

DVR-560H-S

WYXV5

DVR-560H-K

WYXK5

DVR-560H-K

WYXV5

For details, refer to "Important Check Points for good servicing".

PIONEER CORPORATION

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION

Power Requirement

AC 220 V to 240 V

4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

2008

DVR-LX61

Region No.

Please Confirm 3rd & 4th

&&UK######$$

&&DL######$$

&&UK######$$

&&DL######$$

&&UK######$$

&&DL######$$

T-IZA-001 APR.

ORDER NO.

RRV3734

Serial No.

alphabetical letters.

2008 Printed in Japan

Table of Contents

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Do you have a question about the DVR-560H-K and is the answer not in the manual?

Questions and answers

Summarization of Contents

SAFETY INFORMATION

Laser Pickup specifications and Laser characteristics

Specifications for CD and DVD laser pickup.

Additional Laser Caution

Cautions regarding laser diode operation and exposure.

[Important Check Points for Good Servicing]

1. Product safety

Conformance to product regulations and safe servicing environment.

2. Adjustments

Optimum adjustments and confirmation of characteristics.

3. Lubricants, Glues, and Replacement parts

Use of specified lubricants, glues, and replacement parts.

1. SERVICE PRECAUTIONS

1.1 NOTES ON SOLDERING

Precautions for using lead-free solder and soldering irons.

1.2 NOTES ON HANDLING THE HDD

Cautions on handling the HDD due to sensitivity to shock and static.

1.3 NOTES ON REPLACEMENT OF THE SDRAM

Notes on identifying SDRAM manufacturers and replacement procedures.

2. SPECIFICATIONS

2.1 ACCESSORIES

List of included accessories such as remote control, cables, and batteries.

2.2 SPECIFICATIONS

Detailed technical specifications for DVR-LX61.

Input/Output

AV Connectors (21-pin connector assignment)

Pin assignments for AV connectors.

Supported accessories

List of supported accessories.

[2] For DVR-560H-S,-K

Model Specific Specifications

General, readable discs, and format specifications for DVR-560H models.

Recording Specifications

Video, audio, and HDD recording time specifications.

Gracenote

Gracenote Database Information

Information about Gracenote database and its update.

2.3 DISC/CONTENT FORMAT

DISC/CONTENT FORMAT

Compatibility of different disc types and content formats.

Using DVD-R/DVD-R DL/DVD-R DL discs

Details on using DVD-R DL discs and their compatibility.

Other disc specifications

Specifications for other disc types like Audio CD, CD-R/RW, and compressed audio.

WMA (Windows Media™ Audio) content

Information on WMA content playback and format.

DivX video compatibility

Compatibility and features of DivX video playback.

JPEG file compatibility

Compatibility of JPEG files, including format and resolution.

PC-created disc compatibility

Compatibility of discs created on a PC, especially with software publisher.

Dolby Digital

Information about Dolby Digital licensing.

DTS

Information about DTS Digital Out and its trademarks.

About the internal hard disk drive

Details about the HDD, its potential issues, and protective measures.

Optimizing HDD performance

How to record and edit HDD performance for optimal results.

2.4 PANEL FACILITIES

[1] Rear Panel

Description of connectors and terminals on the rear panel.

[2] Front Panel (for DVR-LX61)

Front Panel Indicators and Controls

Description of front panel indicators, buttons, and ports.

[3] Front Panel (for DVR-560H-S,-K)

Front Panel Components

Description of front panel indicators, buttons, and ports for DVR-560H models.

[4] Display

Display Indicators

Explanation of the meaning of various display indicators and symbols.

[5] Remote Control Unit

Basic Operation Controls

Controls for power, input, audio, and basic navigation.

Playback and Recording Controls

Buttons for playback, recording, and one-touch copy functions.

Menu and Channel Navigation

Controls for home menu, GUIDE Plus+™, and channel selection.

3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

Procedures to check after servicing and before shipping.

[1] Cleaning

Cleaning procedures for pickup lenses and fans.

[2] Necessary Procedure List When Replacing Assys

Necessary Procedures List When Replacing Assys

List of necessary procedures and product state after replacing major assemblies.

3.2 QUICK REFERENCE

Description of work

Quick reference for service procedures and associated jigs.

3.3 PCB LOCATIONS

LIST OF ASSEMBLIES

Lists PCB assemblies, their descriptions, and part numbers.

3.4 JIGS LIST

[1] Jigs List

List of jigs used for adjustment and diagnosis.

4. BLOCK DIAGRAM

4.1 OVERALL WIRING DIAGRAM

Overall wiring diagram illustrating component interconnections.

4.2 OVERALL BLOCK DIAGRAM

A SERVICE TUSB ASSY

Block diagram of the TUSB Assy, showing tuner and decoder connections.

B SERVICE FRJB ASSY

Block diagram of the FRJB Assy, showing tuner and input connections.

SERVICE MAIN ASSY

D SERVICE MAIN ASSY

Block diagram of the main Assy, showing ICs and connections.

ETAB ASSY

E ETAB ASSY

Block diagram of the ETAB Assy, showing connections to flash memory and LAN.

4.3 POWER BLOCK DIAGRAM

G POWER SUPPLY ASSY

Power block diagram, showing power distribution to various assemblies.

5. DIAGNOSIS

5.1 SETUP SEQUENCE

Flowchart describing the system startup sequence for diagnosis.

5.2 DIAGNOSIS OF THE MAIN ASSY

Diagnosis of the MAIN ASSY

Troubleshooting flowchart for main assembly issues based on symptoms.

[1] Diagnosis of the HDMI Block

Diagnosis of the HDMI Block

Flowchart for diagnosing HDMI video output issues.

2. In a case when only the HDMI audio is not outputted

Diagnosis of HDMI audio output

Troubleshooting flowchart for HDMI audio output problems.

6. SERVICE MODE

Overview and Purposes

Explains the purpose and displays of the service mode.

Service Mode Map

Lists available service modes, their procedures, and when to use them.

6.1 VERSION INFORMATION, ETC. (FIRST SCREEN)

(1) First screen

Displays version, HDD info, and other system details.

[1] Simple Diagnosis of the RF Level (Subscreen 1)

Simple Diagnosis of the RF Level (Subscreen 1)

Checks RF signal and AGC voltage for tuner input.

[2] Simple Error Rate Measurement (Subscreen 2)

Simple Error Rate Measurement (Subscreen 2)

Measures error rates for VR mode and DVD playback.

[3] HDD Information (Subscreen 3)

HDD Information (Subscreen 3)

Displays HDD information, including life time and usage data.

[4] OSD Filter Setting (Subscreen 4)

OSD Filter Setting (Subscreen 4)

Adjusts OSD filter response to reduce character flicker.

6.2 ATA/ATAPI DEBUG SCREEN (SECOND SCREEN)

[1] Writer Maintenance Information of ATA/ATAPI DEBUG OSD (Subscreen 3)

Displays writer maintenance information and LD emission time.

[2] LD Degration Judgment of ATA/ATAPI DEBUG OSD (Subscreen 4)

LD Degradation Judgment (Subscreen 4)

Judges LD degradation based on CD and DVD read values.

6.3 VR-RECORDING-RELATED ERROR LOGS (FOURTH SCREEN)

(1) VR-Recording-Related Error Logs (Subscreen 1)

Displays VR recording error logs categorized by source.

[1] Description of VR-Recording-Related Errors

Error Related to MPEG Encoder

Lists error messages and causes related to the MPEG encoder.

Error Related to Drive System

Lists error messages and causes related to the drive system.

Error Related to Dubbing

Lists error messages and causes related to dubbing operations.

Error Related to Dubbing (Continued)

Lists more error messages and causes related to dubbing.

Other Errors

Lists various error messages not categorized elsewhere.

Other Errors (continued)

Continues the list of miscellaneous error messages.

Error Related to HDD

Lists error messages and causes related to the hard disk drive.

6.4 VR-PLAYBACK-RELATED ERROR LOGS (FIFTH SCREEN)

(2) VR-Playback Error Logs (Subscreen 2)

Displays VR playback error logs and potential causes.

[1] Description of VR-Playback-Related Errors

Error Message Details of error

Details of various VR playback error messages and their descriptions.

6.5 DV SERVICE MODE

[1] DV Debug

Checks communication between DV device and the unit.

6.6 EPG SERVICE MODE

Summary screen

Displays EPG data acquisition status and error logs.

2. Detail screen

Detail screen

Displays detailed EPG reception error logs and related information.

6.7 HDMI SERVICE MODE

HDMI Main Information Screen

Displays connection status, resolution, audio, and TMDS signal for HDMI devices.

HDMI Signal Output Details

Information on output color, TMDS status, HDCP, and audio sampling frequency.

6.8 AGING MODE

Aging for the DVD-RW/+RW/-RAM

Aging mode operations for DVD-RW/+RW/-RAM discs.

Aging for the DVD-R/+R

Aging mode operations for DVD-R/+R discs.

Aging for the HDD

Aging mode operations for the HDD, including data erasure.

6.9 USB CHECK MODE

How to enter this mode

Steps to enter the USB check mode for port operation testing.

Procedures

Steps to check USB port operation and indicators.

Troubleshooting

Flowchart to diagnose USB cable and connection issues.

6.10 HDD CHECK MODE

[1] How to Diagnose Failure of the Hard Disc Drive (HDD)

Purpose and symptoms for diagnosing HDD failures.

[2] Flow of HDD Diagnosis

Flowchart outlining the HDD diagnosis steps.

(2) Overview of the diagnosis items

HDD Information

Displays HDD model, power-on time, and diagnostic results.

SELF TEST

Performs a simplified diagnosis for the HDD.

EXTENDED SELF TEST

Reads all sectors of the HDD for diagnosis.

HDD Read / Write Check

Tests HDD sectors by writing and reading data.

[3] How to Start or Terminate the Diagnostic Program

How to Start or Terminate the Diagnostic Program

Instructions for starting and stopping the HDD diagnostic program.

[4] Diagnosis Procedures

Diagnosis Procedures

Steps to navigate the diagnostic menu and check HDD information.

Execute Self-Test

Instructions for performing and interpreting the HDD Self-Test results.

Execute the Ext (Extended) Self-Test

Instructions for performing and interpreting the Extended Self-Test results.

Execute the HDD R/W Check

Instructions for performing and interpreting the HDD Read/Write Check.

6.11 DIAGNOSTIC PROCEDURES WHEN AAC DECODING HAS FAILED

[1] AAC information

Displays AAC error information and possible causes for failure.

Description of error codes

Explains error codes related to file format and decoding issues.

Possible causes for errors and how to diagnose

Possible causes for an FMT error

Diagnosing FMT errors by checking MP4 file box size.

How to check the box size

Procedure for checking MP4 file box size using Binary Editor.

Possible cause 2: Failure in data reading during file analysis

Diagnosing data reading failures by checking the ATA error log.

How to check the ATA error log

Steps to display and check the ATA error log.

Possible causes for a DEC error

Diagnosing DEC errors due to stream errors or data reading failures.

Possible causes for a QNT error

Diagnosing QNT errors related to quantization bits.

Possible causes for a BPS error

Diagnosing BPS errors related to average bit rate.

Possible causes for an FS error

Diagnosing FS errors related to sampling frequency.

Possible causes for a BOX error

Diagnosing BOX errors related to file structure and audio streams.

Possible causes for a PRF error

Diagnosing PRF errors related to AAC audio stream properties.

Possible causes for an MEM error

Diagnosing MEM errors related to system memory fragmentation.

DIAGNOSTIC PROCEDURES WHEN CONNECTING THE LAN

[1] Specifications of the Ether Debug Screen

Displays Ethernet connection information for diagnosis.

[2] Simple diagnostic procedures

Checks Ethernet connection status and IP address settings.

7. DISASSEMBLY

1 Bonnet

Procedure for removing the unit's bonnet.

2 Tray Panel

Procedures for opening and removing the tray panel.

3 Front Panel Section

Front Panel Section Procedures

Steps for removing the front panel.

4 HDD

HDD Removal

Procedures for removing the HDD and its stay.

5 SERVICE LOADER MAIN

SERVICE LOADER MAIN Procedures

Steps for removing the SERVICE LOADER MAIN assembly.

6 Diagnosis

Diagnosis Procedures

Steps for reassembling and connecting cables for diagnosis.

Access to the SERVICE MAIN Assy, Cleaning the Pickup Lens

Cord Holder

Procedure for removing the cord holder.

Low Case U11, Upper Case

Procedures for removing the low case and upper case.

8. EACH SETTING AND ADJUSTMENT

8.1 MODEL SETTING

Setting the correct model name, destination, and region number.

8.2 LD POWER ADJUSTMENT

Explanation on each adjustment mode

Explains Drive Adjustment, PU Data Setting, and Power Adjustment modes.

How to enter Drive Adjustment Mode

Steps to enter the Drive Adjustment Mode using the remote control.

Operation procedure

Detailed steps for performing LD power adjustment and data setting.

Power Adjustment Mode

Steps for executing and checking LD power adjustment and disc judgment.

[Error information]

Error information

Explains error indications during power adjustment and contents to check.

8.3 CPRM ID NUMBER AND DATA SETTING

The Input is Necessary When

Conditions requiring CPRM ID input, such as 'CPRM ERR' or assembly replacement.

Important

Notes on ID label and data input procedures.

[1] Input Flow of the ID No. and ID Data When Exchanging HDD or MAIN Assy

Input Flow of ID No. and ID Data

Flowchart for inputting ID number and data after HDD or MAIN Assy exchange.

[2] How to Input the ID Number and ID Data

How to Input the ID Number and ID Data

Step-by-step guide for inputting ID number and data disc.

[How to Confirm the ID Number]

How to Confirm the ID Number

Procedure to confirm the set ID number.

[How to Clear the ID Number]

How to Clear the ID Number

Procedure to clear the set ID number.

8.4 FIRMWARE UPDATE METHOD

[Purposes]

Reasons for firmware updating, such as assembly replacement or symptom amelioration.

[1] Disc Update

Procedure for updating firmware using an update disc.

[Tips]

Firmware Update Tips

Notes on updating firmware, especially after incorrect termination.

[2] Serial Update

Serial Update Procedure

Procedure for updating firmware via serial connection when disc update fails.

8.5 GRACENOTE DATABASE UPDATE METHOD

[Purposes]

Reasons for updating Gracenote DB, such as HDD replacement or missing CD titles.

[1] Disc Update

Procedure for updating Gracenote database using an update disc.

[Diagnosis Flowchart]

Gracenote Database Diagnosis Flowchart

Flowchart for diagnosing Gracenote DB errors and system operation.

8.6 VIDEO ADJUSTMENT FOR SPECIFIC AREA

[1] Specific-Channel Setting Mode

Mode for setting video parameters for specific channels to correct flicker.

[2] General Setting Mode

General Setting Mode

General video settings for tuner or line inputs.

Table 1: key operations in specific-area setting mode (1/2)

Key Operations in Specific-Area Setting Mode

Details key operations for specific-area and general setting modes.

Table 1: key operations in specific-area setting mode (2/2)

Key Operations in Specific-Area Setting Mode

Continues key operations for specific-area and general setting modes.

9. EXPLODED VIEWS AND PARTS LIST

9.1 PACKING SECTION

Exploded view and parts list for the packing section.

(1) PACKING SECTION PARTS LIST

PACKING SECTION PARTS LIST

Detailed list of parts for the packing section.

(2) CONTRAST TABLE

CONTRAST TABLE

Table comparing parts across different models.

9.2 EXTERIOR SECTION

EXTERIOR SECTION

Exploded view of the exterior components.

(1) EXTERIOR SECTION PARTS LIST

EXTERIOR SECTION PARTS LIST

Detailed list of exterior parts with part numbers.

9.3 FRONT PANEL SECTION (DVR-LX61)

FRONT PANEL SECTION (DVR-LX61) PARTS LIST

Detailed parts list for the DVR-LX61 front panel.

9.4 FRONT PANEL SECTION (DVR-560H-S,-K)

FRONT PANEL SECTION (DVR-560H) PARTS LIST

Detailed parts list for the DVR-560H front panel.

9.5 SERVICE LOADER MAIN SECTION

SERVICE LOADER MAIN SECTION PARTS LIST

Detailed parts list for the service loader main assembly.

10. SCHEMATIC DIAGRAM

10.1 SERVICE TUSB ASSY (1/4)

Schematic diagram for the TUSB Assy.

10.2 SERVICE TUSB ASSY (2/4)

Schematic diagram for the TUSB Assy.

10.3 SERVICE TUSB ASSY (3/4)

Schematic diagram for the TUSB Assy.

10.4 SERVICE TUSB ASSY (4/4)

Schematic diagram for the TUSB Assy.

10.5 SERVICE FLKY ASSY

SERVICE FLKY ASSY

Schematic diagram for the FLKY Assy.

SERVICE FRJB ASSY

Schematic diagram for the FRJB Assy.

10.6 SERVICE MAIN ASSY (1/5)

SERVICE MAIN ASSY (1/5)