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KYMCO Manuals
Offroad Vehicle
Mongoose 50-2T
Service manual
KYMCO Mongoose 50-2T Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Preface
Table of Contents
General Information
Serial Number
General Information
Specifications
Service Precautions
Torque Values
Special Tools
Lubrication Points
Cable & Harness Routing
Wiring Diagrams
Troubleshooting
Frame Covers/Exhaust Muffler
Frame Covers/Exhaust Muffler
Service Information
Frame Covers
Exhaust Muffler Removal
Taillight Bulb
3. Inspection/Adjustment 3
Inspection/Adjustment
Inspection/Adjustment
Service Information
Maintenance Schedule
Fuel Line/Throttle Operation
Air Cleaner
Spark Plug/Cylinder Compression
VALVE CLEARANCE (90Cc/70Cc/50Cc-4T)
Carburetor Idle Speed
ENGINE OIL (90Cc/70Cc/50Cc-4T)
Transmission Oil
Drive Belt/Brake Shoes/Brake Pads/Brake Fluid
Brake Lever Free Play (Drum Brake)
Steering System Inspection
Toe-In Adjustment
Wheels/Tires
Drive Chain Slack Adjustment
Cable Inspection and Lubrication
Suspension Lubrication
Headlight Beam Adjustment (on Road Only)
Brake Pedal Adjustment (on Road Only)
Brake Fulid
4. Lubrication System 4
Lubrication System
Lubrication System
SERVICE INFORMATION (90Cc/70Cc/50Cc-4T)
SERVICE INFORMATION (50Cc-2T)
ENGINE OIL/OIL FILTER (90Cc/70Cc/50Cc-4T)
OIL PUMP (90Cc)
OIL PUMP (70Cc/50Cc-4T)
OIL PUMP BLEEDING (50Cc-2T)
OIL PUMP (50Cc-2T)
OIL FILTER CLEANING (50Cc-2T)
5. Fuel System 5
Fuel System
Fuel System
Service Information
Fuel Tank
Fuel Valve Removal
Throttle Valve
AIR CLEANER (90Cc/70Cc/50Cc-4T)
AIR CLEANER (50Cc-2T)
Carburetor
Engine Removal
Cylinder Head/Valves (90Cc/70Cc/50Cc-4T)
Cylinder Head/Valves
Cylinder Head/Valves
(90Cc/70Cc/50Cc-4T)
Service Information
Camshaft/Camshaft Holder
Cylinder Head Cover
Cylinder Head
Cylinder/Piston
9.Drive and Driven Pulleys 9
Drive and Driven Pulleys
Service Information
Drive and Driven Pulleys
Left Crankcase Cover/Kick Starter
Drive Pulley
Clutch/Driven Pulley
Final Reduction/Transmission System
Crankcase/Crankshaft
Front Wheel/Front Brake/ Front Suspension\Steering System
Front Wheel/Front Brake/ Front Suspension/Steering
Front Wheel/Front Brake/Front Suspension/Steering System
Service Information
Front Wheel
Front Brake
Front Suspension
Steering System
Tie-Rod
13. Rear Wheel/Swing Arm/ Hydraulic Brake 13 13
Rear Wheel /Swing Arm/Hydraulic Brake
Service Information
Rear Wheel
Rear Swing Arm
Hydraulic Brake
Brake Pad/Disk
Brake Master Cylinder
Brake Caliper
Drum Brake
14. Battery/Charging System/ A.C. Generator 14
Batter/Charging System
A.C. Generator
Service Information
Battery Removal
Charging System
A.C. Generator
Battery/Charging System/A
Regulator/Rectifier
A.C. Generator
Generator Charging Coil
Generator Lighting Coil
Resistor Inspection
Ignition System
Ignition System
Service Information
CDI Unit Inspection
Ignition Coil
Pulser Coil
Ignition Timing Inspection
Starting System
Starter Motor
Bulbs Removal/Instrument/Horn
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Quick Links
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Wiring Diagrams
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See also:
Owner's Manual
By KWANG YANG Motor Co., Ltd.
First Edition, Dec 2006
All rights reserved. Any reproduction or
unauthorized use without the written permission of
KWANG YANG Motor Co., Ltd.
is expressly prohibited.
T100LA0975
Table of
Contents
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1
2
3
4
5
Advertisement
Chapters
Preface
2
Frame Covers/Exhaust Muffler
37
3. Inspection/Adjustment 3
46
4. Lubrication System 4
68
5. Fuel System 5
87
Cylinder Head/Valves (90Cc/70Cc/50Cc-4T)
110
9.Drive and Driven Pulleys 9
143
Front Wheel/Front Brake/ Front Suspension\Steering System
179
13. Rear Wheel/Swing Arm/ Hydraulic Brake 13 13
198
14. Battery/Charging System/ A.C. Generator 14
222
Table of Contents
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