Triad 2000 series Operation And Maintenance Manual

Triad 2000 series Operation And Maintenance Manual

Low and high pressure steam boilers

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By Superior Boiler Technologies
OPERATIONS
AND
MAINTENANCE
MANUAL
LOW AND HIGH PRESSURE STEAM BOILERS
Series 300 through Series 2000
Superior Boiler Technologies
3524 E. 4
th
Avenue
Hutchinson, KS 67501
Ph: 620-662-6693
May 31, 2015

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Table of Contents
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Summarization of Contents

Basic Boiler Warnings
Boiler Room Recommendations
Guidelines for maintaining a safe and compliant boiler room environment.
Water Treatment and Quality
Critical parameters for boiler water, including pH, TDS, and mineral content.
Steam Boiler Model Information
Applications
Typical uses and pressure ratings for TRIAD low and high pressure steam boilers.
Steam Boiler System Components
Electrical Wiring Box and Controls
Overview of electrical box, R845A Control Center, and pressure limit controls.
Low Water Cut-Off and Pressure Controls
Detailed descriptions of various LWCO and pressure control models.
System Components and Accessories
Description of key components like relief valves, gauges, dampers, and other system parts.
General Operations
Normal and Abnormal Operating Conditions
Distinguishes between standard operation and potential abnormal situations.
Operation and Control Functions
Explanation of how the boiler operates under normal conditions and control actions.
Installation & Startup Instructions
Unpacking and Site Preparation
Guidance on inspecting for damage, handling, and selecting a boiler location.
Installation Warnings and Cautions
Critical safety instructions and precautions before and during installation.
Boiler and Fuel System Installation
Steps for connecting water, fuel, and electrical systems, and burner installation.
OEM Component Product Data
McDonnell & Miller Low Water Cut-Off
Installation, operation, and maintenance for LWCO/Pump Controllers.
Honeywell Pressuretrol Controllers
Details on L4079 and L404/L604 Pressuretrol controllers, including specs and installation.
Honeywell P7810C Pressuretrol Controller
Specifications, installation, and operation for the P7810C PressureTrol controller.
McDonnell & Miller Series 750 Low Water Cut-Off
Specifications and installation for the Series 750 LWCO with remote sensors.
General Maintenance
Boiler Safety Precautions
Essential safety guidelines and warnings for boiler operation and maintenance.
Operator Training and System Familiarity
Requirements for operator training, record-keeping, and system understanding.
Preventive Maintenance Schedule
Summary of checks for daily, weekly, monthly, and annual maintenance tasks.
Waterside and Fireside Cleaning
Procedures for cleaning the boiler's internal and external surfaces.
Troubleshooting
Boiler Won't Fire or No Call for Heat
Diagnosing issues when the boiler fails to start or respond to a call for heat.
Burner Issues and Boiler Rumbles
Troubleshooting burner problems, boiler rumbles, surging, and flooding.
Pump and Leak Troubleshooting
Addressing pump issues, boiler leaks, fitting repairs, and pressure vessel repairs.
Important Reminders
Key Operational and Maintenance Practices
Essential tips on piping, skimming, blow-down, water treatment, and operator review.

Table of Contents