Related Manuals for Triad TRIUMPH SS2 SERIES
Summary of Contents for Triad TRIUMPH SS2 SERIES
- Page 1 TRIUMPH SS2 SERIES High Efficiency Condensing Boiler 3000MBH – 5500MBH OPERATING AND MAINTENANCE MANUAL TRIAD Boiler Systems, Inc. West Chicago, IL 6018 888-526-5245 5/22/2014...
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Page 2: Table Of Contents
Condensate Drain ..........................290 Water Connections ..........................290 Inverting Door Aperture .......................... 31 Pressurized Boiler Connection ....................... 301 Furnace Drawer ............................ 312 4.6 Extended storage procedure for boilers not yet installed..............312 TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... - Page 3 Shut down of hot water boiler heating system ..................456 7 Operation ..............................456 7.1 Safety relief valves ..........................456 7.1.2 Safety relief valve tests ........................456 Try Lever Test ............................456 TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com...
- Page 4 7.10.1 Burner mount ..........................534 7.10.2 Refractory ............................534 8 Maintenance ............................534 8.1 Spare Parts............................545 8.2 Maintenance schedule ........................545 8.2.1 Daily procedure, also reference the burner manual’s procedures..........545 TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com...
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Page 5: Forward
10.5 Re-commissioning ..........................634 FORWARD TRIAD Boiler Systems has a manufacturing history of over 80 years. TRIAD patented the original isolated, modular boiler system concept. Each boiler / burner package has been specifically matched to provide TRIAD Boiler Systems, Inc. - Page 6 TRIUMPH SS2 HIGH EFFICIENCY BOILERS TRIAD is pleased to introduce a new line of High Efficiency boilers, the TRIUMPH SS2 series. This product line is designed with a large horizontal combustion chamber matched with a specially engineered vertical condensing section in stainless steel AISI 316 Ti.
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Page 7: Documents Unique To Your Boiler
NOx production. The TRIUMPH SS2 series boilers place no limit on the return water temperature, and reach the highest performance when the return temperature is lower than 135°F. At higher temperatures (as with any... -
Page 8: Supplementary Manuals
Manuals for other components supplied with the boiler. Appendix 11 NOTE: Warranty validation/Start-up report information sheet must be filled out and return to TRIAD within three weeks of when the burner is first turned on and within two months of shipment of boiler to maintain your warranty. -
Page 9: Introduction To Safety
The operator should have instrumentation at the point of manual operation to permit him to be aware of operating conditions at all times. Regularly scheduled auto-manual changeover, manual operation, and emergency drills to prevent loss TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 10: What To Do If You Smell Gas
If you cannot reach your gas supplier, call the fire department. Approvals & Record keeping All TRIAD boilers are designed, manufactured, and stamped to the ASME PRESSURE VESSEL CODE. Refer to the signage information section to determine the approvals that have been applied to your boiler. -
Page 11: Warnings
WARNING! THE BOILER MUST BE INSTALLED IN A ROOM WHICH COMPLIES WITH THE APPROPRIATE VENTILATION REQUIREMENTS. READ THE INSTALLATION AND USER INSTRUCTION BEFORE INSTALLING AND LIGHTING THE BOILER. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... - Page 12 Warning plate: Every boiler includes this warning mounted on the front doors of the boiler close to eye level. Supply Water Label: Low Temperature Return Water Label: Medium Temperature Return Water Label: TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com...
- Page 13 The ASME “H” Stamp is riveted directly to the boiler frame when ASME approval is given and is located above the medium temperature return to the left. Load Bearing Point sticker: Besides the lifting lugs, this shows the only locations the boiler should be lifted from. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com...
- Page 14 The only lifting points are the lifting lugs on the top of the boiler OR the skid below the boiler. When using a forklift, the weight of the boiler must be balanced. Make sure the forks are positioned equidistantly from the center of gravity which is marked on the sides. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com...
- Page 15 UL and CUL boiler stickers: Baffle Warning Label TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com...
- Page 16 6 . Temperature control fitting - G1/2“ 7 . Pressure switch fitting - G1/2“ 8 . Thermometers/thermostats fitting - G1/2“ 9 . Fuel shut-off valve fitting- G1/2“ Air vent fitting - G3/4“ Minimum level probe fitting - G1/2“ TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com...
- Page 17 Regulation thermostat probe n°2 Acid condense outlet Fuel shut-off valve probe Neutralized condense outlet Thermometer Outlet flue gas Regulation thermostat n°1 Air vent valve Regulation thermostat n°2 Burner Manual reset safety thermostat TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com...
- Page 18 2.98 2.28 1.80 1.46 5500 5225 44.17 19.63 11.04 7.07 4.91 3.61 2.76 2.18 1.77 Pressure Drop Vs Delta T 3000 MBH 4000 MBH 5000 MBH 5500 MBH TEMPERATURE DROP, Deg F. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com...
- Page 19 The glass wool insulation, consisting of 3 layers, is fitted at the factory and wrapped on the parts shown in the figure and fixed to the connection sides by clamps TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com...
- Page 20 Details on the Removable Boiler Jacket Staves can be removed if required, as shown in the figure This figure shows the front struts attached to the plate using the appropriate screws and nuts. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com...
- Page 21 (1) right and left, paying attention to the hole that is closer to the edge and also on the lower side. Fix the special “stave steering” struts to the upper/lower plate proceeding as described above. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com...
- Page 22 In the same manner fix the two front and back beams. Insert the 4 short staves (previously prepared with the stoppers) between the struts, on each side. Insert the staves, including the one designed for the installation of the control panel. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com...
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Page 23: Typical Basic Water Level And Temperature Controls
Low water cutoff Temperature/ probe connection Pressure gauge connection Operating control connection High Limit control Firing Rate control connection connection Burner Mount 1. Burner 2. Thermo-insulating material 3. Burner Draft Tube Hole 4. Gasket TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 24: Gas Train
Main Gas Shutoff Cock Main Gas Pressure Regulator Low Gas Pressure Switch Leak Test Cock Main Gas Valve with Proof of Closure Main Gas Leak Test Cock 10. Butterfly Valve 11. High Gas Pressure Switch TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 25: Specifications
3.0 Specifications Triad Boiler Systems TRIUMPH SS2 Boilers are condensing water boilers. Sizing is based on a minimum five square feet fireside heating surface per boiler horsepower (BHP) output. The boiler is mounted on a structural steel base with a forced draft burner and burner controls. -
Page 26: Boiler Installation
The shipped condition is only intended to protect the boiler from weather during transport, not additional long term storage. Some parts are shipped loose with the boiler. Boil out chemicals, if purchased from TRIAD are shipped separately. 4.2 Unloading the boiler-burner unit Your new boiler-burner unit has two lifting lugs located on the top of the boiler to be used for unloading. -
Page 27: Boiler Unloading Instructions
Upon arrival, inspect the boiler and any parts shipped with the boiler. If any damage is found, notify Triad Boiler Systems, Inc. and note damage on the bill of lading and any other receiving papers. The boiler is designed to be lifted by the lifting lugs only. The use of tow motors, etc., is not acceptable and can damage the boiler. -
Page 28: The Boiler Room
IMPORTANT: Make sure the boiler supporting base is perfectly horizontal. The door must be at a uniform slope to provide proper drainage of the condensate to the smoke box. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 29: Flue
Any water leaks from the system will then appear as pressure drops, as shown by the system pressure gauge. NOTE: If only one return is required, always use the low temperature return. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 30: Inverting Door Aperture
A piece of ceramic fibre insulation rope is provided with the boiler. If this is not suited to the specific burner fitted, use a rope of another diameter, of the same type of material. KEY: 1. Burner 2. Thermo-insulating material 3. Burner Draft Tube Hole 4. Gasket TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 31: Furnace Drawer
For the water side of a boiler, TRIAD recommends a desiccant product called Boiler Lizard. These tubes of desiccant can be opened and placed in the water side of a boiler. The boiler lizards can remain in the water TRIAD Boiler Systems, Inc. -
Page 32: Installation Of Loose Shipped Items
The improper installation, adjustment, service, THE FOLLOWING CODES SHALL BE FOLLOWED maintenance, or operation of this equipment can APPLICABLE. 22.1: CANADIAN result in fire, explosion, series injury, or death. ELECTRICAL CODE PART 1, NFPA 70: NEC TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 33: Power For Electrically Operated Controls
50 feet of the boiler along the primary egress rout from the boiler area. The installer shall be responsible to install the remote emergency shutdown switch(s) and to verify that it is suitably marked. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 34: Flame Safeguard
Stack installation and adjustment are the responsibility of the installer. The installation of your venting system should be conducted by a professional installer who can properly balance the draft of your system TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 35: Triad Boiler Systems, Inc
4.11 Vent material selection TRIAD recommends the use of type-L UL listed ducting systems installed by a professional contractor. Type-L is a UL listing category. The “L” stands for low temperature, defined as less than 1,000 degrees Fahrenheit in continuous operation. -
Page 36: Boiler Connections, General
Some jurisdictions may require installation of a backflow preventer in the feedwater connection. Stop valve(s) shall be placed in the supply and return pipe connections of a single hot water heating boiler TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 37: Drains
If the boiler is not supplied with acid condensate neutralizer, a siphon loop must be fitted on the condensate drain in order to avoid flue gas leakage. TRIAD Boiler Systems, Inc. West Chicago, IL... -
Page 38: Safety Relief Valves (Srv)
It is a sophisticated piece of equipment to be serviced only by qualified people. If you don't already have a qualified operator, we recommend that you contact your TRIAD representative for the name of experienced service personnel in your area. The lack of a qualified operator can invalidate the TRIAD Boiler Systems, Inc. -
Page 39: Operating Data
Before applying electrical power to the unit, check all electrical connections to ensure they are secure and properly connected and the thermostat is operating properly. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 40: Tools & Gauges
[or heated to at least 180°F)] promptly after it is introduced into the boiler in order to drive off the dissolved gases, which might otherwise corrode the boiler. TRIAD Boiler Systems, Inc. West Chicago, IL... -
Page 41: Firing A New Boiler
6.7 Boil-out procedure All new boilers must be boiled out or Triad Boiler Systems will void the warranty! Before introducing the boil-out chemicals to any drain system, check local environmental regulations to ensure you are in compliance. - Page 42 16. When the boiler is so equipped, remove water level prove holder(s), and check for contamination that may have been caused by the boiler out chemicals. Clean the water side surfaces of the probe TRIAD Boiler Systems, Inc. West Chicago, IL...
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Page 43: Start-Up Of Hot Water Boilers
Visually check burner for proper combustion. NOTE: Remain fully aware of water temperature and flow rate or steam pressure and water level while operating the boiler at higher capacities. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 44: Good Practice Recommendations For Hot Water Boilers
NOTE: Use of this hot water boiler for temporary heating of an unfinished building is not recommended by TRIAD. Use of the boiler prior to closing the building and balancing of the heating system may lead to thermal shock and leakage. Use of the boiler for temporary heat will render the warranty void against leakage. -
Page 45: Shut Down Of Hot Water Boiler Heating System
As safety relief valves are normally piped to the floor or near a floor drain, it may take some time to determine if the valve has shut completely. 5. If the safety relief valve continues to leak, it must be replaced before the boiler is returned to operation. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 46: Safety Relief Valve Test
12. If the safety relief valve opens at a pressure below the allowable tolerance, this is not necessarily a dangerous condition but it can indicate a deteriorating condition or improper spring setting. The TRIAD Boiler Systems, Inc. West Chicago, IL... -
Page 47: Gauges
2 years. If the gauge is damaged or cannot be calibrated to provide consistent readings, it should be discarded and replaced with a new gauge. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 48: Temperature Gauges
On hot water boilers, both the operator and firing rate control typically have a single user setting of temperature and a fixed subtractive differential determined at the factory during the time of manufacture. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 49: Maintenance On Temperature Limiting Controls
If the water level drops sufficiently to uncover the probe, the current flow stops and the relay operates to shut off the burner. TRIAD Boiler Systems, Inc. West Chicago, IL... -
Page 50: Low-Water Fuel Cutoff And Water Feeder Maintenance
Complete replacement mechanisms, including necessary gaskets and installation instructions are available from TRIAD. After re-assembly test as required. 7.7.3 Pushbutton Shunt A LWCO may also have a momentary push button shunt wired in the LWCO circuit that allows continuous boiler firing while blowing down the water column. -
Page 51: Water Treatment
Scaling concentrates where the boiler wall temperature is higher, and the best defense against this phenomenon is a boiler design that eliminates high temperature spots. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 52: Heating Boilers
Treatment is primarily to eliminate corrosion and pitting cause by alkalinity and oxygen. It is usually necessary to treat the water in a heating boiler once a year at the beginning of the heating season. TRIAD recommends you consult a competent water consultant to determine your water treatment. The appearance of scale, corrosion or pitting is definite evidence that water treatment is needed. -
Page 53: Heating Boilers Should Not Breathe
7.10.2 Refractory Refractory is part of the burner mount. The refractory typically has a life of about seven (7) years. TRIAD recommends that you order one of each once you see any spauling of refractory. After ten (10) years, even if the refractory looks good, it should be replaced. -
Page 54: Spare Parts
On a regular basis Triad strongly recommends looking through the special side inspection caps for any lime deposits and carrying out a chemical cleaning if required. -
Page 55: Weekly Procedure, Also Reference The Burner Manual's Procedures
6. Check low fire switch, proving switch circuit mechanically and electrically. Terminal must not be powered until motor returns to low fire position. If wire is disconnected, verify that pilot does not light. Reconnect wire when finished. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 56: Semi-Annual Procedure, Also Reference The Burner Manual's Procedures
12. Disassemble and clean all safety control related piping – LWCO equalizers, pressure control manifolds, and air flow switch tubes. 13. Check boiler pressure gauge against calibrated master gauge or with dead weight tester. New gauges are built to one percent (1%) accuracy. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 57: Annual Procedure, Also Reference The Burner Manual's Procedures
3. At the time of this yearly inspection and cleaning, it is recommended that the local State or insurance inspector, in addition to the TRIAD distributor, or agent, be called in to check the condition of the equipment. Water treatment professional should also be present. -
Page 58: Detailed Empty Inspection
Slag should not be removed from the surface of the refractory unless it interferes with normal operation. It is very likely that chunks of refractory TRIAD Boiler Systems, Inc. West Chicago, IL... - Page 59 All limit controls should be tested periodically. Refer to the maintenance schedule as a starting point and discuss the details with your installer. A test gage should be used to check the operation of all pressure TRIAD Boiler Systems, Inc. West Chicago, IL...
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Page 60: Electrical Limit Controls
Switches, starters, and relays should be checked for proper operation. 9 TROUBLESHOOTING If burner does not start, check the controller fault code in the burner manual. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 61: To Stop Burner
The diagram below shows how the three phase wiring can control a fan going clockwise (cw) vs. counterclockwise (ccw). In general, incorrect fan rotation is corrected by switching the position of two wires. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... -
Page 62: Out Of Service Operations
When a boiler is taken out of service, it should be laid-up using either the wet or dry procedure. NOTE: TRIAD does not warranty boilers out of operation that are not properly laid up for extended periods of time. If the boiler could be subject to freezing temperatures when out of service, the boiler must be laid up dry. -
Page 63: Boiler Laid Up Dry
10.5 Re-commissioning 1. When approaching the end of your lay-up time, review the operator logs for any items that may need to be replaced. Some items can take time to procure. TRIAD Boiler Systems, Inc. West Chicago, IL www.triadboiler.com... - Page 64 2. Check that you have gaskets/seals to replace any that have been opened. This likely includes gaskets for smoke box doors, cleanout plug, inspection plugs and sight glass. Your spare parts list will be helpful in determining exactly what is needed. TRIAD or a TRIAD representative can supply you with spare parts.