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C.S.A Design-Certified
Complies with ANSI Z21.13/CSA 4.9
Gas-Fired Low Pressure Steam & Hot Water
Boilers
ASME Code, Section IV
C.S.A Design-Certified
Complies with ANSI Z21.13/CSA 4.9
Gas-Fired Low Pressure Steam & Hot Water
Boilers
Installation Date: _______________________
TRIAD Boiler Systems, Inc.
1099 Atlantic Drive, Unit 2
West Chicago, IL 60185
Phone: 630.562.2700
Fax: 630.562.2800
www.triadboiler.com
Version 1.0 / 1-08-08
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Table of Contents
Related Manuals for Triad Triumph series
Summary of Contents for Triad Triumph series
- Page 1 ASME Code, Section IV C.S.A Design-Certified Complies with ANSI Z21.13/CSA 4.9 Gas-Fired Low Pressure Steam & Hot Water Boilers Installation Date: _______________________ TRIAD Boiler Systems, Inc. 1099 Atlantic Drive, Unit 2 West Chicago, IL 60185 Phone: 630.562.2700 Fax: 630.562.2800 www.triadboiler.com...
- Page 2 ATTENTION!!! WATER: ÿ The pH of the system must be between 6.0 and 8.5. Periodically check the pH! ÿ If Glycol is used it must be approved by the chemical manufacturer for aluminum boilers! VENTING: ÿ This boiler is Category IV (condensing positive pressure) and is NOT certified for use with Type B vent! HEAT EXCHANGER: ÿ...
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Page 3: Table Of Contents
1.0 INTRODUCTION ........2 3.6.9 Intake Duct Materials and Sizes: ... 12 2.0 SAFETY ............ 2 3.6.10 Sealing the Intake Duct ....... 13 3.6.11 Intake Duct Connection to Boiler ..13 2.1 General............2 3.6.12 Intake Duct Terminations ....13 2.2 Training ........ - Page 4 5.1.3 Monthly (During Operation) ....30 Circuit (TB1)..........38 5.1.4 Semi-Annually (every 6 months) ... 31 6.1.2 Wiring Triad Series 750/900/1000 ..39 5.1.5 Annually..........31 6.2 Boiler Parts List..........40 5.2 Cleaning the Burner ........31 6.2.1 Main Assembly ........
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Page 5: Introduction
This manual covers installation of the TRIAD Note: Each safety device must be maintained TRIUMPH Series Boilers. The model numbers and checked per the recommended schedule;... -
Page 6: Safety Labels
∑ Burn hazard! Pipes, vents, and boiler ∑ Shock hazard! Do not spray water directly on components could be hot. Do not touch piping any electrical components. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 3... -
Page 7: Crush Hazards
Do not attempt to adjust firing rate of regulations. the boiler. The firing rate must be adjusted only by factory trained personnel. 2.5.3 Crush Hazards Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 4... -
Page 8: Pressure Hazards
Slip and fall hazard! Do not locate intake or operate boiler with faulty relief valve. exhaust terminations directly above walkway; dripping of condensation can cause icing of the walking surface. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 5... -
Page 9: Installation
American National Standard/CSA Standard ANSI Z21.13/CSA 4.9, latest edition, Gas-Fired Low Pressure Steam and Hot Water Boilers. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 6... -
Page 10: Placement
Boilers may be installed immediately adjacent to each other. However Triad recommends this clearance between each boiler when there is insufficient access at the rear to allow for service and adjustment. No pipes, ducts, etc. -
Page 11: Combustion Air
If a horizontal duct is used, 1 These chemicals, when burned, form acids which square inch per 2,000 Btu per hour is required, Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 8... -
Page 12: Flue Venting
The exhaust vent termination must be 14 feet above grade when located adjacent to a public walkway. It must Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 9... -
Page 13: Vent Terminations
Forced air inlet consideration such things as prevailing winds, Reference: ANSI Z223.1 - 2002 eddy zones, building configurations, etc. Triad cannot be responsible for the effects such Sidewall Installations adverse conditions may have on the operation of the boilers. Dimensions listed above or those... -
Page 14: Sealed Combustion Air/Venting System
Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 11... - Page 15 Basic Air Inlet/Vent Configurations Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 12...
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Page 16: Intake Duct Materials And Sizes
"lock up" type must be provided to reduce the pressure to less than 14" W.C. The roof intake termination must be an unrestrictive type, as shown above. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 13... - Page 17 1,000 Btu per hour input, i.e., 500,000 Btu per hour requires about 500 cubic feet per hour. (See "Typical Boiler Operating Conditions," Shutoff Section 4.3, for more information.) (on boiler) Meter (not supplied) Gas Piping Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 14...
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Page 18: Gas Supply Piping By Installer
Some leak test solutions, including soap and water, may cause corrosion. These solutions Contact Triad for minimum flow at other than should be rinsed-off with water after testing. maximum firing rate. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler... -
Page 19: Boiler Inlet And Outlet Connections
* Note: Condensate Trap must be piped to drain during the cooling cycle. in accordance with all state and local codes. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 16... -
Page 20: Boiler Water Piping By Installer
Installation of external limit controls may be based cleaning or sealing compounds be used in required certain codes certain the boiler system. installations. Review applicable local codes for details. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 17... -
Page 21: Burner And Ignition System
Never flush the hydronic system while the boiler is attached to the system since the debris or corrosion products could accumulate in the boiler and plug the boiler heat exchanger. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 18... -
Page 22: Pre-Start Check List
The red light indicator for Low Water Cut Off will NOT be illuminated. When the water level is normal, the red light stays illuminated. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 19... -
Page 23: Test Of High-Limit Control
E 12 indicator will remain on as indicated under display . until the display panel is manually reset. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 20... - Page 24 Setpoint or Checking the airflow switch max boiler temp outdoor Burner off - An internal setpoint has been air mode 68° 182° reached. System is still calling for heat. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 21...
- Page 25 DHW temperature controller specifically mentioned. (supplied by others) closes (Terminal 5 to 8 TB 1, refer to Section 6.1.1), indicating a call for heat from the DHW system. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 22...
- Page 26 The set point of the boiler is controlled by an outdoor temperature sensor. As the outdoor temperature falls the setpoint of the boiler is increased. The boiler modulates to maintain this setpoint. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 23...
- Page 27 1.8 VDC is reached. The firing rate table: increases linearly with voltage until high fire is reached at 10 VDC. The boiler setpoint Parameter 4 remains active to shut down the Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 24...
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Page 28: Gas Pressure Adjustment
Combustion measurement instrumentation must be used to adjust the boiler for local conditions Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 25... - Page 29 Remove the flat, round, blue plastic cap from the cover. Using a 3mm (7/64 ) hex wrench, turn the adjustment screw counterclockwise to increase or Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 26...
- Page 30 (from lowest to highest fan speed). High fire adjustment Low fire adjustment T-750/T-900/T-1000 Adjusting Low and High Fire Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 27...
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Page 31: Operation
Instead, shut off the gas supply at a location external to the boiler. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 28... -
Page 32: Typical Boiler Operating Conditions
T-1000 1,050,000 1,019* 987,000 420** 987,000 8 amps or less Note: The heat exchanger is constructed and stamped for 80 psig maximum operating pressure and/or 200º F maximum temperature. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 29... -
Page 33: Maintenance
Triad boiler. lockouts on the display panel. Observe any unusual noises or operating conditions and make the necessary corrections. Notify responsible individuals for required corrective action or repair. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 30... -
Page 34: Semi-Annually (Every 6 Months)
2. Check gas pressure. (Section 3.12.2.) those listed below. 3. Perform combustion check. Adjust gas flow if a. Check all joints and pipe connections for necessary. (Section 3.12.4.). tightness. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 31... -
Page 35: Sequence Of Operation
E 04 when the a flame stabilization period of 5 seconds at Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 32... - Page 36 High Water Temperature replaced. When the boiler water has exceeded both the operating and high-limit temperature the high limit Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 33...
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Page 37: Manual Reset Service Codes
Note: When an Internal Control Failure occurs, as identified by E-Codes listed above, the failure is internal to the MCBA and replacement of the MCBA is required. A Triad qualified service technician must be called to replace the MCBA device. -
Page 38: Auto-Reset Service Codes
The fan is being directed to a higher speed than it is achieving. WARNING If any Manual Reset limit device trips, DO NOT reset without determining and correcting the cause. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 35... -
Page 39: Parts/Technical Support
Technical information is also available at the above number. When ordering replacement parts please have the model number and serial number of your boiler available. Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 36... -
Page 40: Wiring Diagrams
THREE WAY VALVE RELAY DHW Dry Contacts, 24 VAC max, 1 amp max. THREE WAY VALVE RELAY DAMPER RELAY Combustion Air Damper, Dry Contacts, 24 VAC max, 1 amp max. DAMPER RELAY Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 37... -
Page 41: Terminal Block Assignments Low Voltage Circuit (Tb1)
Regulated 10V output. COM 1 RS-485 port A. COM 2 RS-485 port B. OUTSIDE TEMP W/ FILTER Thermistor - factory option. OUTSIDE TEMP W/ FILTER Thermistor - factory option. SPARE SPARE Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 38... -
Page 42: Wiring Triad Series 750/900/1000
& & 6.1.2 Wiring Series TRIUMPH-T-750/T-900/T-1000 Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 39... -
Page 43: Boiler Parts List
& & 6.2 B OILER ARTS 6.2.1 Main Assembly TRIUMPH Series T-750/T-900/T-1000 Mark Description Heat Exchanger Boiler Gas Train Control Pad Location Control Panel Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 40... -
Page 44: Control Panel
& & 6.2.2 Control Panel Mark Description AM-3 Relay Module TRIUMPH Boiler Control Series - MCBA Transformer Low Water Cutoff Control Mounting Plate Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 41... -
Page 45: Display Panel
& & 6.2.3 Triad TRIUMPH Display Panel Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 42... -
Page 46: Triad-750/900/1000 Heat Exchanger
Exhaust Pipe Lip Ring Condense Collector / Exhaust Manifold Inspection Cover & Gasket Manifold Gaskets Boiler Outlet / Supply Manifold Boiler Inlet / Return Manifold Condensate Trap Manifold Mounting Plate Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 43... -
Page 47: Triad-750/900/1000 Gas Train
Low Gas Pressure Switch High Gas Pressure Switch Gas Safety Shut-off/Control Valve Gas Manifold Shut-off Valve Flex Hose with Gas Valve Adaptor Venturi Premix Combustion Blower Burner Hood Burner Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 44... -
Page 48: Limited Warranty
Subject to the terms and conditions herein and erosion, corrosion, deterioration, abnormal except as provided below with respect to temperatures or the influence of foreign products or parts not manufactured by Triad, matter or energy. Seller warrants to the original owner at the original... - Page 49 Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 46...
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Page 50: Appendix
8.0 APPENDIX Date Hi/Low- Stack Temp Action Fire Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 47... - Page 51 72 F 31 Difference T1-T2 for modulating back -1 = RMCI Off 32 RMCI address (194- par 1) F or 54 F 33 Setvalue addition for DHW, Parameter 1 Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 48...
- Page 52 1X = CH: pump off DHW:normal pump function 2X = CH: normal pump function DHW : 5 second pump delay 3X = CH: pump off DHW : 5 second pump delay Triad Boiler Systems, Inc TRIUMPH Series Hot Water Boiler Page 49...
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