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A B B M E A S U R E M E N T & A N A LY T I C S | O P E R AT I N G I N S T R U C T I O N
Aztec 600 ISE ammonia and flouride
Single-stream ion-selective analyzers
Introduction
This publication provides installation, operation and
maintenance procedures for the Aztec 600 ISE
ammonia and flouride anlayzers.
Measurement made easy
For more information
Further publications for the Aztec 600 ISE ammonia
and flouride anlayzers are available for free
download from www.abb.com (see links and
reference numbers below) or by scanning this code:
Search for or click on:
AAM631
DS/AAM631-EN
Aztec 600 ISE ammonia analyzer
Data sheet
AFM631
DS/AFM631-EN
Aztec 600 ISE fluoride analyzer
Data sheet
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Table of Contents
Related Manuals for ABB AAM631
Summarization of Contents
Introduction to the Analyzer
Further Publications and Information
Provides information on further publications and how to access them.
Configuration Level Overview
Chart View Menu Reference
Refers to Section 2.1, page 8 for chart view menu details.
Indicator View Menu Reference
Refers to Section 2.1, page 8 for indicator view menu details.
Common Configuration Settings
Common Setup Options
Common configuration fields for Language, Instrument Tag, and Main View Timer.
Common Screen Settings
Common configuration fields for Screen saver wait time, Screen Capture, and Brightness.
Common Configuration Time Settings
Configuration options for Date and Time, including Daylight Saving.
Common Configuration Security Settings
Details on password protection and internal security switch for access.
Common Configuration User Settings
Configuration for user accounts, names, passwords, and access levels.
Common Configuration Operator Messages
Setting up custom messages for chart annotation.
Measurement Configuration
Configuration settings for Chemical Units, Measuring Units, Temperature Units, and Flowcell temp.
Calibration Configuration
Configuration settings for Calibration Time, Date, Frequency, Standards, and Fail Event.
Alarm Relays Configuration
Configuration options for Alarm Source, Type, Tag, Trip, Hysteresis, Fail Safe, and Log Enable.
Current Outputs Configuration
Configuration for Output Source, Range, Type, and Out of Sample Indicator.
Logging Configuration
Settings for chart display, recording sample rate, and chart ranges.
Communication Configuration
Configuration for Ethernet, Email, and Profibus communication.
Safety Information and Precautions
Health and Safety Guidelines
General safety and health precautions for operating the equipment.
Electrical Safety Compliance
Electrical safety requirements compliance and potential hazards.
Safety Symbols Explained
Explanation of safety symbols found on equipment labeling.
Product Recycling Information
Information regarding the recycling of electrical equipment.
Product Disposal Guidelines
Guidelines for proper disposal of end-of-life equipment.
RoHS Compliance Information
Information on the EU RoHS Directive and its scope.
Chemical Reagent Handling Precautions
Warning about handling chemical reagents and recommending PPE.
General Safety Precautions
General safety advice to read the manual and pay attention to warnings.
Safety Conventions and Definitions
Explains warning, caution, and note conventions used in the manual.
Safety Recommendations for Operation
Emphasizes reading and respecting service instructions and safety recommendations.
Instrument Service and Repair Policy
Outlines who can service the instrument and consequences of unauthorized repairs.
Potential Safety Hazards Identification
Lists potential safety hazards like electrical voltage and chemicals.
Introduction to the Aztec Analyzer
Operator Display Overview and Components
Shows main components of the analyzer and their purpose.
Operator Screen Layout and Elements
Details the elements of the default operator screen.
Alarm Status Indicators
Explains the meaning of flashing and continuous red alarm event icons.
Alarm and Message Annotations on Chart
Describes how alarms and messages are annotated on the chart.
Analyzer Installation Guide
Optional Analyzer Accessories
Lists optional accessories available for the analyzer.
Sampling Point and Condition Requirements
Details critical requirements for sampling points and sample conditions.
Analyzer Installation Location Guidelines
Provides general location requirements for installing the analyzer.
Mounting the Analyzer to the Wall
Step-by-step instructions for mounting the analyzer onto a wall.
Mounting the Optional Reagent Tray
Instructions for mounting the optional reagent tray.
Electrical Connections: Warnings and Guidelines
Covers warnings and guidelines for making electrical connections.
Electrical Connections Overview Diagram
Diagram showing the overview of electrical connections and terminals.
Making General Electrical Connections
Details on making general electrical connections to the analyzer.
Detailed Ethernet Connection Steps
Detailed steps for installing the Ethernet connection.
Alarm Relay Contact Protection
Guidance on protecting alarm relay contacts from arcing and RFI.
Preparing the Analytical Section
Instructions for preparing the analytical section of the analyzer.
Connecting Sample Inlet and Drain Lines
Instructions for connecting sample inlet and drain lines.
Connecting the Waste Line
Instructions for connecting the analyzer waste line.
Fitting the Peristaltic Pump Pressure Plate
Steps for fitting the peristaltic pump pressure plate.
Connecting Reagent and Calibration Solutions
Instructions for connecting reagent and calibration solutions.
Ammonia Probe Assembly Procedure
Steps for assembling the ammonia probe kit.
Fluoride Probe Preparation Steps
Guidance on preparing the fluoride probe for use.
Fitting the Ammonia or Fluoride Probe
Steps for fitting the ammonia or fluoride probe into the analyzer.
Getting Started: Initial Setup
Initial Analyzer Startup and Configuration
Procedure for starting up and configuring the analyzer before operation.
Analyzer Startup and Configuration Procedure
Steps for starting up and configuring the analyzer.
Using the On-line Help System
How to access and use the analyzer's on-line help system.
Analyzer Operation Guide
Front Panel Controls and Functions
Description of the analyzer's front panel buttons and their functions.
Menu Navigation and Data Editing
Explains how to navigate menus and edit values using the interface.
Text Entry Using the On-Screen Keyboard
Details on how to enter text using the on-screen keyboard.
Numeric Entry Using the Number Pad
Details on how to enter numeric values using the number pad.
Editing via Checkboxes and Slider Bars
Explains editing via checkboxes and slider bars.
Software Screen Structure Overview
Overview of the analyzer's software screen structure.
Analyzer Configuration Settings
System Configuration Diagram
Diagram illustrating the system configuration process.
Protected Configuration Level
Indicates when the configuration level is protected.
Unprotected Configuration Level
Indicates when the configuration level is unprotected.
Exiting Configuration Level Procedures
Details conditions and actions when exiting the configuration level.
Common Configuration Parameters
Common configuration parameters including Setup and Screen settings.
Time and Daylight Saving Configuration
Configuration options for Date and Time, including Daylight Saving.
Security Settings and Access Protection
Details on password protection and internal security switch for access.
System Administrator Security Rights
Lists security rights and options for the System Administrator.
Security Type Configuration
Configuration options for Security system and Configuration security.
Operator Level Security Settings
Settings for operator level security access to menus.
Operator Level Password Configuration
Password requirement for operator level access.
User Account Management
Configuration for user accounts, names, passwords, and access levels.
Custom Operator Messages
Setting up custom messages for chart annotation.
Measurement Configuration Settings
Configuration settings for Measurement parameters.
Measurement Setup Parameters
Setup parameters for chemical units, measuring units, temperature, and flowcell.
Measurement Stream Tag Configuration
Configuration for stream tag text.
Calibration Configuration Settings
Configuration settings for Calibration parameters.
Calibration Setup Parameters
Setup parameters for Calibration Time, Date, Frequency, Standards, and Fail Event.
High/Low Process Alarms Explained
Diagram illustrating high/low process alarm actions.
High/Low Latch Alarms Explained
Diagram illustrating high/low latch alarm actions.
High/Low Annunciate Alarms Explained
Diagram illustrating high/low annunciate alarm actions.
Alarm Relays Configuration Details
Configuration options for Alarm Relays.
Current Outputs 1-6 Configuration
Configuration for Current Outputs 1 to 6.
Current Outputs Calibration Procedure
Procedure to calibrate the current outputs.
Logging Chart Settings
Settings for chart display including view, annotation, divisions, pointers, interval, and width.
Logging Recording Settings
Setting for the recording sample rate.
Logging Ranges Settings
Settings for chart low and high scale.
Archive Configuration Settings
Configuration for archive file format, enables, new file interval, and wrap settings.
Ethernet Communication Configuration
Configuration for IP address, subnet mask, default gateway, and FTP users.
Email Alert Configuration
Configuration for sending email alerts based on triggers and events.
Profibus Communication Reference
Refers to a separate manual for Profibus configuration.
Analyzer Commissioning Procedures
Procedures for commissioning the analyzer.
Commissioning Setup Options
Setup for Instrument type, Streams, Serial Number, Mode of Operation, Clear NonVol, Motor Speed, Economy Mode.
Data Logging and Archiving
Data Recording and Archiving Diagram
Diagram showing data recording and archiving process.
DataManager Pro Software Usage
Mentions ABB's DataManager Pro software for data viewing.
Using SD Cards for Data Archiving
Using SD cards for data archiving.
SD Card Insertion and Removal
Steps for inserting and removing the SD card from the analyzer.
External Media Status Icons
Explains icons for external media status in the Status Bar.
Resetting Data Archiving
Procedure to re-archive all data from internal memory to external media.
File Viewer Functionality
Option to view internal or external files.
Archive File Types Overview
Information on archive file types (text or binary).
Text Format Data Files
Information on text format data files.
Text Format Stream Data Filenames
Configuration of text format stream data files and their naming.
Text Data Filename Extensions
Table showing text data filename extensions.
Stream Data File Creation Conditions
Circumstances for creating new stream data files.
Example Text Format Stream Data Filenames
Examples of text format stream data filenames.
Text Format Log File Formatting
Formatting of Text Format Log Files for Audit and Alarm logs.
Daylight Saving Filename Conventions
How filenames are appended for daylight saving periods.
Audit and Alarm Log File Formatting
Audit and Alarm Log file formatting details.
Text Format Data Verification
Verification of text format data integrity.
Binary Format Data Files
Information on binary format data files.
Binary Format Data Filenames
Filenames for binary format data.
Binary Format Stream File Creation
Conditions for creating new binary format stream files.
Binary Format Log File Creation
Conditions for creating new binary format log files.
Binary Format Daylight Saving Filenames
Filenames for binary format data during daylight saving.
Binary Format Data Verification
Verification of binary format data integrity.
Chart Functions
Chart Functions Menu Access Note
Notes that Chart Functions menu is accessed from Chart View.
Historical Chart Review
Enables historical view of the chart and how to navigate it.
Annotating Charts with Operator Messages
How operator messages annotate the chart.
Toggling Chart Annotations
Toggles operator messages and alarms on/off.
Adjusting Screen Interval for Data Display
Controls data displayed on screen by setting screen interval.
Analyzer Operation Controls
Operate Menu Access Note
Notes that Operate menu is accessed from Indicator View.
Stopping Analyzer Operation
Stops the analyzer while maintaining cell temperature.
Starting Analyzer Measurement
Starts the analyzer after power-up or fault.
Performing Manual Calibration
Performs a manual calibration at any time.
Priming Lines and Automatic Calibration
Primes lines and performs automatic calibration after reagent change.
Using the Flush Monitor Function
Pumps sample continuously through flow cell without storing data.
Analyzer Diagnostics
Diagnostics Menu Access Note
Notes that Diagnostics menu is accessed from Indicator View.
Monitor Status Display
Displays current state, sample concentration, and cell temperature.
Monitor Status Details
Detailed display of monitor status information.
Monitor Status: Current State
Displays the current state of the analyzer.
Monitor Status: Calibration Details
Displays calibration state, progress, mV values, and time.
Monitor Status: I/O Readings
Displays current mA output and level sensor readings.
Monitor Status: Information Fields
Displays software version, OS, HMI, and serial number.
Cell Diagnostics: Manual Control and Monitoring
Manually controls analyzer operations and displays real-time detector output.
Testing Alarm Relays
Allows setting or resetting alarm relays to check operation.
Testing Current Outputs
Checks analyzer current outputs manually using an ammeter.
Analyzer Statistics
Statistics Menu Access Note
Notes that Statistics menu is accessed from Chart View.
Statistics Selection Diagram
Image showing the Statistics selection menu.
Diagnostic Information and Icons
Analyzer Diagnostic Information Overview
Displays diagnostic messages for servicing and conditions.
Diagnostic Info Table Part 1
Table showing icon types, messages, and relay status (Sheet 1 of 4).
Diagnostic Info Table Part 2
Continues table of diagnostic info, relay operations, and inhibits (Sheet 2 of 4).
Diagnostic Info Table Part 3
Continues table of diagnostic info, relay operations, and inhibits (Sheet 3 of 4).
Diagnostic Info Table Part 4
Final part of the table for diagnostic info, relay operations, and inhibits (Sheet 4 of 4).
Acknowledging Alarms
How to acknowledge individual or all active alarms.
Audit and Alarm Event Logs
Displays lists of events and alarms with icons, sequence, date, and time.
Audit Log Icons Explained
Lists icons and their corresponding events in the Audit Log.
Alarm Event Log Icons Explained
Lists icons and their corresponding events in the Alarm Event Log.
Status Icons Explained
Explains status icons displayed in the Status Bar.
Analyzer Maintenance Procedures
Changing Reagents and Standard Solutions
Procedure for changing reagents and standard solutions.
Regular Visual Maintenance Checks
Regular inspections to ensure system function and reading integrity.
Annual Maintenance Requirements
Overview of annual maintenance tasks and available kits.
Replacing Pump Tubing and Capstans
Steps to replace pump tubing and capstans.
Detailed Pump Tubing and Capstan Replacement
Detailed procedure for replacing pump tubing and capstans.
Replacing Analyzer Tubing Components
Steps to replace various analyzer tubing components.
Replacing the Ammonia Probe Membrane
Detailed steps for replacing the ammonia probe membrane.
Replacing the DC Fuse
Procedure for replacing the DC fuse.
Ammonia Analyzer Specifications
Ammonia Measurement Specifications
Specifications for Units, Range, Principle, and Mode.
Ammonia Measurement Performance
Accuracy, Repeatability, Response Time, and Resolution specifications.
Ammonia Environmental Data
Ambient temperature, humidity, sample temp, flow, pressure, and limitations.
Ammonia Routine Maintenance Interval
Routine service interval for the ammonia analyzer.
Ammonia Analyzer Display Specifications
Specifications for the analyzer's display unit.
Ammonia Analyzer Operator Keys
List of dedicated keys on the ammonia analyzer's operator panel.
Ammonia Analyzer Mechanical Data
Ingress protection, sample connections, dimensions, weight, and materials.
Ammonia Analyzer Electrical Specifications
Power supply, consumption, analog outputs, and alarm relay specifications.
Ammonia Analyzer Connectivity
Ethernet and communications specifications for the analyzer.
Ammonia Data Handling and Security
Security, Storage, Trend analysis, and Data transfer specifications.
Ammonia Approvals and Safety Certifications
Safety approvals and CE mark details for the analyzer.
Fluoride Analyzer Specifications
Fluoride Measurement Specifications
Specifications for Range, Principle, and Mode.
Fluoride Measurement Performance
Accuracy, Repeatability, Response Time, and Resolution.
Fluoride Environmental Data
Ambient temperature, humidity, sample temp, flow, pressure, and limitations.
Fluoride Routine Maintenance Interval
Routine service interval for the fluoride analyzer.
Fluoride Analyzer Display Specifications
Specifications for the analyzer's display unit.
Fluoride Analyzer Operator Keys
List of dedicated keys on the fluoride analyzer's operator panel.
Fluoride Analyzer Mechanical Data
Ingress protection, sample connections, dimensions, weight, and materials.
Fluoride Analyzer Electrical Specifications
Power supply, consumption, analog outputs, and alarm relay specifications.
Fluoride Analyzer Connectivity
Ethernet and communications specifications for the analyzer.
Fluoride Data Handling and Security
Security, Storage, Trend analysis, and Data transfer specifications.
Fluoride Approvals and Safety Certifications
Safety approvals and CE mark details for the analyzer.
Appendix A: Reagents and Standard Solutions
Ammonia-ISE Reagents and Standards
Details on reagents and calibration standards for Ammonia-ISE.
Ammonia Reagent Description
Description of the ammonia reagent mixture.
Ammonia Standard Solutions
Description of standard solutions for ammonia analyzer calibration.
Fluoride-ISE Reagents and Standards
Details on reagents and calibration standards for Fluoride-ISE.
Fluoride Reagent Description
Description of the fluoride reagent solution.
Fluoride Standard Solutions
Description of standard solutions for fluoride analyzer calibration.
Reagent and Standard Solution Consumption
Information on reagent and standard solution consumption rates.
Appendix B: Troubleshooting Guide
Troubleshooting Analyzer Malfunctions
General guidance on troubleshooting analyzer malfunctions.
Troubleshooting Reagent/Standard Solutions
Troubleshooting issues related to reagent and standard solutions.
Troubleshooting Probe Malfunctions
Troubleshooting common probe malfunctions.
Troubleshooting Ammonia Probe Malfunctions
Specific troubleshooting for ammonia probe malfunctions.
Troubleshooting Fluoride Probe Issues
Troubleshooting for fluoride analyzer probe issues.
Faults, Causes, and Remedies Table
Table listing faults, their causes, and suggested remedies.
Appendix C: Ammonia Analyzer Principle of Operation
Ammonia Analyzer General Operation
Explains the general operation of the ammonia analyzer and probe.
Ammonia Analyzer Theory of Operation
Explains the theory behind ion-selective electrodes and the Nernst equation.
Appendix D: Fluoride Analyzer Principle of Operation
Fluoride Analyzer General Operation
Explains the general operation of the fluoride analyzer and probe.
Fluoride Analyzer Theory of Operation
Explains the theory behind ion-selective electrodes and the Nernst equation.
Appendix E: Web Server Access
Web Server Screen Layout
Diagram showing the analyzer's web server interface.
Web Server Log On Procedure
How to log on to the analyzer's web server.
Web Server Analyzer View
Displays the current screen of the analyzer via web server.
Web Server Access Buttons
Provides access to analyzer data if permissions are granted.
Web Server Stream Values Display
Displays current stream values on the web interface.
Web Server Operate Function Access
Accesses operate functions through the web interface.
Web Server Monitor Status Display
Displays analyzer monitor status on the web interface.
Web Server Statistics Display
Displays statistics on the web interface.
Web Server Logging Status Display
Shows logging status on the web interface.
Sending Operator Messages via Web Server
How to send operator messages via the web interface.
Web Server Configuration Access
Access to configuration settings via the web interface.
FTP Access to Analyzer Files
Instructions for accessing analyzer files via FTP.
Configuring Internet Explorer for FTP Access
Configuration steps for Internet Explorer to enable FTP access.
FTP Access Using DataManager
Using DataManager for FTP access to analyzer data files.
File Transfer Scheduler Program (FTSP)
Information about the File Transfer Scheduler Program (FTSP).
Appendix F: Software Update Procedure
SD Card Removal for Software Update
Diagram related to SD card removal for software update.
Software Update Warning Screen
Warning screen displayed before software upgrade.
Appendix G: Spare Parts List
Maintenance Kits and Consumables
Lists available maintenance kits and their part numbers.
Upgrade Kits
Lists available upgrade kits and their part numbers.
Reagents and Standard Solutions
Lists part numbers and descriptions for reagents and standards.
Valve Assemblies and Associated Parts
Lists part numbers and descriptions for valve assemblies.
Side Sample Pot Assembly Parts
Lists parts for side sample pot assembly.
Pump Motor Assemblies and Parts
Lists parts for pump motor assemblies.
Flowcell Assemblies and Associated Parts
Lists parts for flowcell assemblies.
Heated Block Assembly Part
Part number and description for heated block assembly.
Ammonia Flowcell Assembly (Red)
Part number and description for ammonia flowcell assembly.
Plumbing and Tubing Components
Lists parts for plumbing and tubing.
Electronic Boards
Lists part numbers and descriptions for electronic boards.
Transmitter Assemblies
Lists part numbers and descriptions for transmitter assemblies.
Analyzer Accessories
Lists part numbers and descriptions for accessories.
Products and Customer Support Information
Automation Systems Industries Served
Lists industries served by automation systems.
Drives and Motors Product Categories
Lists product categories for drives and motors.
Controllers & Recorders Product Categories
Lists product categories for controllers and recorders.
Flexible Automation Product Categories
Lists product categories for flexible automation.
Flow Measurement Product Categories
Lists product categories for flow measurement.
Marine Systems & Turbochargers Product Categories
Lists product categories for marine systems.
Process Analytics Product Categories
Lists product categories for process analytics.
Transmitter Product Categories
Lists product categories for transmitters.
Valves, Actuators, Positioners Categories
Lists product categories for valves, actuators, and positioners.
Analytics Instrumentation Product Categories
Lists product categories for water/gas/industrial analytics.
ABB Customer Support Services
Information about ABB's worldwide service organization and contact details.
Client Warranty Conditions
Details warranty conditions and required documentation for claims.
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