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SVM212-A
July, 2011
BIG RED
500/600
®
11585, 11599
For use with machine code number:
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind.
However,
your
overall
safety
can
be
increased by proper installation
. . . and thoughtful operation on
your part.
DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT.
And,
most importantly, think before you
act and be careful.
SERVICE MANUAL
Copyright © Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
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Table of Contents
Related Manuals for Lincoln Electric BIG RED 600
Summarization of Contents
SAFETY
General Machine Safety
Covers engine exhaust, moving parts, and general operational hazards.
Electrical Safety
Precautions against electric shock, arc rays, fumes, and gases.
Fire and Explosion Prevention
Guidelines to prevent fires and explosions from welding sparks and cylinder handling.
California Proposition 65 Warnings
State warnings regarding diesel engine exhaust constituents.
INSTALLATION SECTION
Technical Specifications
Detailed technical data for the BIG RED 500/600 models.
Installation Safety and Setup
Safety, placement, ventilation, and handling guidelines for installation.
Engine and System Preparation
Procedures for initial engine service, break-in, and battery connection.
Connections and Features
Instructions for electrical connections, grounding, auxiliary power, and accessories.
OPERATION SECTION
Safety Instructions
Essential safety guidelines before operating the welder.
Machine Overview and Applications
Overview of features, design, and suitable applications.
Controls and Operation
Details on controls, engine operation, welding, and auxiliary power usage.
ACCESSORIES SECTION
Accessories and Optional Features
List and details of available optional accessories and features.
MAINTENANCE SECTION
Service and Safety Precautions
General service instructions and critical safety guidelines for maintenance.
Routine Engine Maintenance
Recommended daily and weekly maintenance checks and cleaning for the engine.
Engine Component Servicing
Step-by-step guides for servicing engine oil, filters, fuel system, and battery.
Welder and Generator Maintenance
Procedures for maintaining the welder and generator components like GFCI and brushes.
THEORY OF OPERATION SECTION
General Description
Overview of the BIG RED 500/600 welder's design and capabilities.
Electrical System Functions
Explanation of how the electrical systems generate and control power.
Engine Protection and Charging Systems
How the engine protection and battery charging circuits function.
TROUBLESHOOTING AND REPAIR
Using the Troubleshooting Guide and Tests
How to use the guide and perform diagnostic tests on machine components.
Component Removal and Replacement
Step-by-step guides for removing and replacing major parts of the welder.
Retest Procedures
Guidelines for retesting the machine after repairs are completed.
DIAGRAM SECTION
Electrical Diagrams Overview
Introduction to the electrical schematics and wiring diagrams.
BIG RED® 500 Diagrams
Wiring and schematic diagrams for the BIG RED 500 model.
BIG RED® 600 Diagrams
Wiring and schematic diagrams for the BIG RED 600 model.
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