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Azbil Manuals
Valve Positioners
AVP301
User manual
Azbil AVP301 User Manual
200&300 series smart valve positioner
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Chapter 1 Control System Structure
Travel Transmission Output (Models AVP301 and AVP201)
Structure of System Without Travel Transmission Output
Structure of System with Travel Transmission (Analog Output)
Structure of System with Travel Transmission (Digital Output)
Description of Device Structure and Functions
Terminal Box
Chapter 2: Installation
Installation Location Selection Criteria
Instrumentation Air
Installation Method
Attachment to Actuator
Air Piping Connection
Handling of Double-Acting Reversing Relay
Electrical Wiring Connection
Power Supply for Input Signal and Travel Transmission
Cables (for Input Signal or Travel Transmission)
Remote Type Handling
Attachment to the Actuator of the Valve Travel Detector
Positioner Body Installation
Cabling between Valve Travel Detector and Positioner Body
Flameproof Cable Gland and Explosion-Proof Universal Elbow
Chapter 3: Operation
Auto-Setup
Overview of Auto-Setup
Auto-Setup Operation
Zero/Span Adjustment
Procedure to Adjust Valve to Fully Closed Position (Zero Point)
Procedure to Adjust Valve to Fully Open Position (Span Point)
Starting Operation
Pre-Operation Confirmation
Stopping Operation
Starting Operation
Chapter 4: Communication-Based Operation
Starting Communication
Wiring Method
Communication-Based Operation
Menu Tree
Operation Data Confirmation
Measured Value Confirmation
Adjustment Data Confirmation
Device Configuration and Adjustment
Auto-Setup
Zero/Span Adjustment
Valve System
Control Configuration
Input Range
Flow Type
Travel Cutoff
Device Information Confirmation and Modification
Device Information/Production Number Confirmation and Modification
Device Software Revision Information Confirmation
Maintenance
Mode
Input Calibration
Dummy Input Signal
Dummy Drive Signal
Save Current Settings
Load Saved Settings
Valve Diagnostic Parameter Configuration
Stick-Slip
Total Stroke
Cycle Count
Travel Histogram
Travel Error
Shut-Off Count
Max Travel Speed
Deviation Alarm
Temperature Alarm
Self-Diagnostics
Critical Failure
Device Status
Valve Diagnostic Status
Precautions
Chapter 5 Maintenance and Troubleshooting
Troubleshooting
Troubleshooting
A/M Switch
Filter Replacement and Restriction Maintenance
Filter Replacement and Restriction Maintenance Methods
Cleaning the Flapper
Insulation Resistance Test
Adjustment Procedure When Using Device with Booster Relay
List of Default Internal Data Values
Internal Block Diagram and I/O Flow
Replacement Parts
Chapter 6 Cautions Regarding Explosion-Proof Models
Appendix A: Specifications
Terms and Conditions
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Quick Links
1
Travel Transmission Output (Models Avp301 and Avp201)
2
Auto-Setup
3
Zero/Span Adjustment
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CM2-AVP300-2001
Smart Valve Positioner
300 Series
Model AVP300/301/302 (Integral Type)
200 Series
Model AVP200/201/202 (Remote Type)
User's Manual
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Troubleshooting
Maintenance and Troubleshooting
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Summarization of Contents
Chapter 1: Control System Structure
1.1 System Configuration
Describes the device as a smart valve positioner connectable to a 4 to 20 mA signal line.
1.3 Description of Device Structure and Functions
Illustrates and explains the structure and functions of the device's main components.
Chapter 2: Installation
2.2 Installation Method
Provides general guidelines and points to consider for attaching the positioner to an actuator.
2.2.1 Attachment to actuator
Details on how to correctly attach the positioner to various types of actuators.
2.2.2 Air piping connection
Explains the procedure for connecting the air supply and output to the actuator.
2.2.4 Electrical Wiring Connection
Describes the methods for connecting the signal input and output wiring.
2.3 Remote Type Handling
Covers procedures for handling and connecting the remote type positioner cables.
Chapter 3: Operation
3.1 Auto-setup
Details the process of automatically setting the valve's fully closed and open positions.
3.2 Zero/Span Adjustment
Explains how to manually adjust the valve's zero and span points using external controls.
3.3 Starting Operation
Outlines the necessary pre-operation checks and procedures for starting up the device.
Chapter 4: Communication-Based Operation
4.2 Communication-Based Operation
Describes operations performed using communication software like CommStaff.
4.4 Device Configuration and Adjustment
Covers essential configuration and adjustment procedures for proper device operation.
4.4.1 Auto-setup
Details the auto-setup process for configuring key parameters automatically.
4.4.2 Zero/span adjustment
Explains the procedure for setting the valve's fully closed and open positions via communication.
4.6 Maintenance
Covers maintenance procedures such as mode modification and input calibration.
4.7 Valve Diagnostic Parameter Configuration
Details how to configure parameters for valve diagnostics like stick-slip and cycle count.
4.8 Self-diagnostics
Explains the device's self-diagnostics function and how to interpret failure messages.
Chapter 5: Maintenance and Troubleshooting
5.1 Troubleshooting
Provides guidance on identifying and resolving problems during startup or operation.
5.2 A/M Switch
Explains the function and operation of the Automatic/Manual switch.
Chapter 6: Cautions Regarding Explosion-proof Models
Cautions regarding explosion-proof models
Provides general safety precautions specific to explosion-proof models.
[1. TIIS flameproof]
Details installation location criteria and safety conditions for TIIS flameproof models.
[2. FM Explosion-proof]
Specifies installation criteria and hazards for FM explosion-proof models.
[4. ATEX flameproof]
Covers ATEX flameproof certifications, standards, and safe use instructions.
Appendix A: Specifications
FUNCTIONAL SPECIFICATIONS
Lists key functional specifications including actuator types, input/output signals, and air consumption.
Model Number Configuration
Details the coding system for configuring model numbers based on features and options.
Dimensions (Model AVP300/301/302)
Provides dimensional drawings for single-acting and double-acting actuators.
Terms and Conditions
1. Warranty period and warranty scope
Outlines the warranty period and the scope of coverage for Azbil Corporation's products.
2. Ascertainment of suitability
Emphasizes the user's responsibility to ascertain product suitability for their application.
3. Precautions and restrictions on application
Lists precautions and restrictions for using products in specific applications or environments.
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