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Milwaukee 6160-20 Operator's Manual

Milwaukee 6160-20 Operator's Manual

Heavy-duty sanders/grinders
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Summarization of Contents

General Safety Rules for Power Tools
Work Area Safety
General safety guidelines for maintaining a safe work environment.
Electrical Safety
Precautions related to electrical connections and tool integrity.
Personal Safety
Guidelines for operator awareness, attire, and protective equipment.
Power Tool Use and Care
Rules for operating and maintaining power tools for safe use.
Tool Service Recommendations
Guidelines for professional repair and maintenance of the tool.
Specific Safety Rules for Sanders and Grinders
Operational and Accessory Safety
Rules for using guards, accessories, and maintaining tool labels.
Hazardous Dust Exposure Warning
Warning and reduction methods for exposure to hazardous dusts.
Functional Description of the Tool
Component Identification
Identifies and describes the main components of the tool with diagrams.
Grounding and Extension Cords
Grounding Requirements
Information on proper grounding for tools with three-prong plugs.
Double Insulated Tools
Details on tools that do not require grounding.
Extension Cord Usage
Guidelines for selecting and using extension cords safely.
Tool Assembly and Operation
Quik-Lok Cord and Side Handle Installation
Instructions for attaching and installing the tool's cord and side handle.
Motor Operation Controls
Explanation of controlled start, speed control, and trigger functions.
Sanding Disc and Grinding Wheel Selection
Guidance on choosing appropriate discs and wheels for the job.
Sanding and Grinding Procedures
Backing Pad and Disc Installation
Steps for installing backing pads and sanding discs onto the spindle.
Sanding Techniques
Methods for achieving a proper finish with sanding operations.
Troubleshooting Sanding Issues
Common problems like scratches, discoloration, and their causes.
Wheel and Guard Management
Grinding and Cut-Off Wheel Safety
Rules for using wheels with correct RPM ratings and inspecting for damage.
Grinding Wheel Care and Storage
Guidelines for protecting, storing, and handling grinding wheels.
Guard Installation and Adjustment
Instructions for fitting and adjusting the tool's protective guard.
Wheel Installation and Specific Use Cases
Grinding Wheel Installation
Steps for securely mounting grinding wheels onto the spindle.
Using Cut-Off Wheels
Guidance on the proper use of cut-off wheels for specific tasks.
Grinding and Brush Operations
Grinding Techniques
Proper methods for grinding, including angle and pressure.
Wire Cup Brush Installation
Instructions for installing and using wire cup brushes safely.
Wire Wheel Brush Safety
Precautions for using wire wheel brushes to prevent injury.
Maintenance, Accessories, and Warranty
Tool Maintenance Procedures
Guidelines for regular inspection, cleaning, and lubrication.
Accessory Recommendations
Information on approved accessories and where to find them.
Five Year Limited Warranty
Details on the tool's warranty coverage and limitations.
Service and Support Information
United States Service Contact
Contact information for Milwaukee service in the USA.
Canada Service Contact
Contact information for Milwaukee service in Canada.
Mexico Service Contact
Contact information for Milwaukee service in Mexico.
Service Parts List
Component Parts Identification
Diagram and list of all part numbers for the grinder.