CHART 5500 Product Manual

CHART 5500 Product Manual

Perma-cyl microbulk w/ flexfill piping option
Table of Contents

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Product Manual
®
Perma-Cyl
MicroBulk Storage System
w/ FlexFill
Piping Option
1000/1500/2000/3000/5500
Designed and Built by:
Chart Inc.
1300 Airport Dr.
Ball Ground, GA 30107 USA
(800) 400-4683
Part Number 20930593 Rev. C
© 2016 Chart Inc.

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Table of Contents
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Summarization of Contents

Preface
General
Overview of the Perma-Cyl FlexFill storage vessel and its capabilities.
Product Highlights
Key features and benefits of the Perma-Cyl FlexFill system.
Product Manual Overview
Guidance on how to use and understand the content of the product manual.
Terms and Definitions
Defines important terms used throughout the manual.
Acronyms and Abbreviations
Lists common acronyms and abbreviations used in the document.
Safety
General Safety Precautions
Essential safety practices for operating cryogenic equipment.
Safety Bulletin
Information on handling cryogenic containers during incidents or suspected issues.
Oxygen Deficient Atmospheres
Hazards and precautions related to atmospheres with reduced oxygen levels.
Oxygen Enriched Atmospheres
Risks and safety measures for environments with elevated oxygen content.
Nitrogen and Argon Hazards
Safety considerations for working with inert gases like nitrogen and argon.
Personal Protective Equipment (PPE)
Recommended PPE for safe operation around cryogenic liquids.
Introduction and Operation
General Operation
Basic principles of operation for the Perma-Cyl MicroBulk Storage System.
Initial Inspection
Procedure for inspecting the Perma-Cyl tank upon receipt.
Vacuum Check Procedure for 5500 Models
Steps to check insulation vacuum integrity on 5500 series models.
Primary Plumbing Circuits
Explanation of the main piping circuits for liquid and gas transfer.
Other Piping Circuits and Components
Description of secondary piping, gauges, and valves on the Perma-Cyl system.
Installation
Unloading and Placement of the Perma-Cyl Tank
Guidelines for safely unloading and positioning the storage tank.
Installation Common Codes and Standards
Overview of relevant codes and standards for installation.
Conducting a Site Evaluation
Process for assessing the installation site and its requirements.
Installation Tools and Supplies
List of tools and supplies required for system installation.
Indoor Installations
Specific requirements for installing the tank indoors.
Internally Sited / Filled Indoors / Pipe Out Safeties
Safety considerations for indoor installations with external venting.
Wall Box Installation
Procedure for installing the wall box for indoor connections.
Installation of Hoses and Lines
Guidelines for running fill, vent, and safety lines.
Line Connection to Fill Box Panel
Steps for connecting hoses to the fill box control panel.
Bolting to Floor
Instructions for securing the tank to the foundation.
Outdoor Installations
Requirements and considerations for outdoor tank placement.
Externally Sited / Gas Use Indoors
Guidelines for outdoor installations with indoor gas use.
Purging and First Fill Procedure
Detailed steps for purging and performing the initial fill.
Troubleshooting
No Gas to Gas-Use Equipment
Diagnosing and resolving issues with gas supply to equipment.
Insufficient Pressure to Gas-Use Equipment
Troubleshooting low pressure issues when supplying gas.
Frost or Ice on Tank
Identifying and addressing frost or ice formation on the tank.
Routinely Low Pressure in Tank
Causes and solutions for consistently low tank pressure.
Routinely High Tank Pressure
Diagnosing and rectifying excessive tank pressure.
Hissing Sounds or Evidence of Gas Leaking
Identifying and addressing gas leaks from the system.
High Gas Usage
Investigating reasons for unexpectedly high gas consumption.
Specifications
Capacity and Pressure Ratings
Details on tank capacity (liters/gallons) and pressure ratings (MAWP, Pre-set).
Storage Capacity for Gases
Storage volumes for Nitrogen, Oxygen, and Argon in SCF and Nm³.
Thermal Performance and Gas Delivery Rates
Information on Normal Evaporation Rate (NER) and gas delivery flow rates.
Dimensions and Weights
Physical dimensions and weight specifications for various models.
Illustrations & Parts Listing
1000 HP/VHP FlexFill Diagram and Parts
Front view illustration and parts list for the 1000 HP/VHP FlexFill model.
1500 HP/VHP FlexFill Diagram and Parts
Front view illustration and parts list for the 1500 HP/VHP FlexFill model.
2000 HP FlexFill Diagram and Parts
Front view illustration and parts list for the 2000 HP FlexFill model.
3000 HP FlexFill Diagram and Parts
Front view illustration and parts list for the 3000 HP FlexFill model.
2000 VHP FlexFill Diagram and Parts
Front view illustration and parts list for the 2000 VHP FlexFill model.
3000 VHP FlexFill Diagram and Parts
Front view illustration and parts list for the 3000 VHP FlexFill model.
5500 VHP FlexFill Diagram and Parts
Front view illustration and parts list for the 5500 VHP FlexFill model.
5500 MP FlexFill Diagram and Parts
Front view illustrations and parts list for the 5500 MP FlexFill model.
Warranty
Warranty Terms and Conditions
Details on warranty coverage, limitations, and claims procedures.

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