Related Manuals for CHART Perma-Cyl MicroBulk 1500 ZX VHP
Summary of Contents for CHART Perma-Cyl MicroBulk 1500 ZX VHP
- Page 1 Product Manual Perma-Cyl MicroBulk Storage System ® 1500 ZX VHP Designed and Built by: Chart Inc. 1300 Airport Dr. Ball Ground, GA 30107 USA (800) 400-4683 Part Number 20966041 Rev. B © 2016 Chart Inc.
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Page 3: Table Of Contents
Vacuum Evacuation Port Calibration Chart Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Maintenance . -
Page 4: Revision Log
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Chart Packaged Gas Products Warranty Policy... -
Page 5: Preface
If there are any questions regarding the operation ™ With the on-board external aluminum heat exchanger, the of the Perma-Cyl 1500 ZX VHP cylinder, contact Chart Perma-Cyl 1500 ZX VHP cylinder is rated at a flow rate of Technical Service at 800-400-4683 3000 SCFH while sustaining 420 to 450 psig. -
Page 6: Terms
Preface Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System ® Terms Acronyms / Abbreviations Throughout this manual safety precautions will be designated The following acronyms / abbreviations are used throughout as follows: this manual: Argon Warning! Description of a condition that can result in personal injury or ASME American Society of Mechanical Engineers... -
Page 7: Safety
Safety General Warning! Before removing cylinder parts or fittings, completely empty While Chart equipment is designed and built to the most the liquid cylinder of liquid and rigid standards, no piece of mechanical equipment can release the entire vapor pressure ever be made 100% foolproof. -
Page 8: Oxygen Deficient Atmospheres
“euphoria,” leaving the victim with a false sense of security narcosis even though an adequate oxygen supply sufficient can occur more readily in an oxygen-rich atmosphere than Chart for repair and re-certification. and well being for life is present. in air; and combustion proceeds at a faster rate although no... -
Page 9: Personal Protective Equipment (Ppe)
Safety Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System ® Personal Protective Equipment (PPE) The following personal protective equipment is recommended when working around cryogenic liquid: • Safety glasses with side shields to prevent cryogenic liquid from splashing into the eyes •... -
Page 10: Introduction
Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System ® Introduction Tank Design The Perma-Cyl 1500 ZX VHP cylinder is a vacuum insulated The piping uses industry proven valves and components. cylinder that is designed to furnish liquid and gaseous The operation of the system is simple and is modeled after a oxygen, nitrogen or argon on a reliable, economical basis standard liquid cylinder... -
Page 11: Handling The Perma-Cyl 1500 Zx Vhp Cylinder
Introduction Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System ® Handling the Perma-Cyl 1500 ZX Shipping the Perma-Cyl 1500 ZX VHP Cylinder VHP Cylinder The Perma-Cyl 1500 ZX VHP storage vessel is mounted on The Perma-Cyl 1500 ZX VHP has a pressure strengthened a painted carbon steel pallet. -
Page 12: Operation
Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System ® Operation Initial Inspections gauge to allow the gauge lines to purge with gas. Check the gas stream coming out of the fittings for evidence of When the container is first received it should be inspected for moisture. -
Page 13: Filling The Tank After The Cool Down Process Is Complete
Operation Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System Operation ® ® Primary Plumbing Circuits Filling the Tank After the Cool Down As the filling proceeds and the tank gets cooler, you As the tank pressure drops below the PB set point, the should be able to pinch off and, in some cases, close the regulator opens and allows liquid to flow off the bottom of... -
Page 14: Safety Circuit
If the isolated from the tank pressure for removal or replacement in the vessel The standard DP gauge used by Chart is the cold temperature becomes a problem at a desired flow rate, (see photos 1 &... -
Page 15: Calibration Chart
Operation Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System ® Calibration Chart Metric Calibration Chart (for 120 psi saturation pressure) Perma-Cyl 1500 ZX VHP Cylinder Oxygen Nitrogen Argon Liters Cu Ft Liters Cu Ft Liters Cu Ft 8.28 16.87... -
Page 16: Troubleshooting
Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System ® Troubleshooting The following table is arranged in a Trouble/Probable Cause/Remedy format. The probable causes for specific problems are listed in descending order of significance. That is, check out the first cause listed before proceeding to the next. Trouble Probable Cause Remedy... - Page 17 Troubleshooting Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System Troubleshooting ® ® Trouble Probable Cause Remedy Trouble Probable Cause Remedy Frost or ice on sides, Weak vacuum or failed vacuum. 1.
- Page 18 1. Review Orca system/Perma-Cyl tank filling procedure. 2. Ensure that all vent and use valves of the tank are closed. Only works with Chart Orca MicroBulk delivery vehicle. For other type trucks use full trycock. Liquid withdrawal Saturated liquid pressure in Perma-Cyl 1.
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Page 20: Maintenance
Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System ® Maintenance Bench Setting a Pressure Building Bench Setting an Economizer Regulator Regulator Connect the pressure building regulator to a nitrogen Connect the inlet of the economizer regulator to a pressure source as shown in the Figure 2 below. - Page 21 Maintenance Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System ® Replace parts as needed and reassemble in reverse Item Qty Spares* Description order 17-1078-9 Hand wheel 17-1086-9 Spring retainer 17-1084-9 Screw 17-1077-9 Spring 17-1081-9 Bonnet 17-1089-9 Stem 17-1088-9 Gasket 17-1087-9 Washer...
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Page 22: Specifications
Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System ® Specifications Capacity Liquid (Gross) (liters) 1,550 Liquid (Net) (liters) 1,455 Gas (LIN) ft / Nm 35,790 / 1,013 Gas (LOX) ft / Nm 44,220 / 1,250 Gas (LAR) ft / Nm 43,220 / 1,223 Performance... -
Page 23: Flow Diagram
Specifications Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System Specifications ® ® Flow Diagram EXT PB Circuit - Top Components Item Description 10MC008 CONN SS 3/8ODT*1/2MPT 10MC005 CONN SS 3/4ODT*1/2MPT 1812702 RV BRS 1/4MPT 550PSI 20946824... -
Page 24: Ext Pb Circuit - Bottom Components
Specifications Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System Specifications ® ® EXT PB Circuit - Bottom Components External Vaporizer Components Item Description 10MC008 CONN SS 3/8ODT*1/2MPT Item Description 1214802 ELBOW BRS 45D 1/2FPT*1/2MPT... -
Page 25: Safety Components
Specifications Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System Specifications ® ® Safety Components FlexFill Piping Option Components ™ Item Description Item Description 1212082 TEE STREET BRS 1/2FPT X 1/2MPT 11625639 VALVE SHUTOFF 1/2FPT 10MC005... -
Page 26: Economizer Components
Specifications Product Manual - Perma-Cyl 1500 ZX VHP MicroBulk Storage System ® Economizer Components Item Description 11905999 VALVE SHUTOFF 1/4FPT 13726476 ELBOW BRS 90D 3/8ODT*1/4FPT 1310092 NIPPLE HEX BRS 1/4NPT SCH 40 11499898 TEE BRS 3/8FPT 13671014 CONN BRS 3/8ODT*3/8MPT 1310131 NIPPLE SS 1/4NPT*2 1812702... -
Page 27: Warranty
Liquid Cylinders - ™ ™ 5 years from date of invoice • All Chart repaired liquid cylinders - 2 years from date of invoice Damage or abuse caused by purchaser voids Chart warranty obligations Freight damage incurred during shipment from Chart to purchaser must be reported immediately to Chart, and before placing equipment into service.