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Manuals
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Suzuki Manuals
Outboard Motor
DF 70
Service manual
Suzuki DF 70 Service Manual
For ’03 model
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Foreword Group Index
Table of Contents
General Information
General Precautions
Warning / Caution / Note
Fuel and Oil
Gasoline Recommendation
Engine Oil
Identification Number Location
Engine Break-In
Warm-Up Recommendation
Throttle Recommendation
Propellers
Specifications
Service Data
Self-Diagnostic System Indication
Tightening Torque
Special Tools
Materials Required
Periodic Maintenance 2
Periodic Maintenance Schedule
Periodic Maintenance Chart
Maintenance and Tune-Up Procedures
Engine Oil/Engine Oil Filter
Gear Oil
Lubrication
Spark Plug
Valve Clearance
Timing Belt
Idle Speed
Ignition Timing
Breather and Fuel Line
Low Pressure Fuel Filter
High Pressure Fuel Filter
Water Pump Impeller / Water Pump
Propeller Nut and Pin/Propeller
Anodes and Bonding Wires
Battery
Bolts and Nuts
Fuel Mixture Check (Ofeedback)
Oil Pressure
Cylinder Compression
Engine Control System
Engine Control System Structure
System Structure 1
System Structure 2
Wiring Diagram for Engine Control
Components for System Control
Engine Control Module (Ecm)
Sensor and Switch
Ignition System
Ignition Control System
Electronic Fuel Injection System
Fuel Injection Control System
Fuel Delivery System Components
Fuel Pump Control System
Air Intake Components
Idle Air Control System
Caution System
Over-Revolution Caution System
Low Oil Pressure Caution System
Overheat Caution System
Low Battery Voltage Caution System
Electrical
Self-Diagnostic System
Priority/Code/Pattern for Self-Diagnostic System Operation
Condition for Self-Diagnostic System Operation
Fail-Safe System
Pre-Programmed Value for Fail-Safe System
Operating Hour Indication System
Oil Change Reminder System
Start-In-Gear Protection System
O 2 Feedback System
Inspection
Precaution on System Inspection
44-Pin Test Cord
Inspection for Ecm Circuit Voltage
Inspection for Resistance
Component Inspections
Troubleshooting
Fuel System
Removal/Installation
Flywheel/Ckp Sensor/Cmp Sensor
Oil Pressure Switch
Electrical
Battery Charging System
Outline
Inspection
Removal/Installation
Electric Starter System
Outline
Troubleshooting
Inspection
Starter Motor
Electric Parts Holder
Monitor-Tachometer
Fuel System
Precaution on Fuel System Service
General Precaution
Fuel Pressure Relief Procedure
Fuel Line
Removal/Installation
Fuel Leakage Check Procedure
Fuel Hose Connection
Fuel Pressure Inspection
Fuel Vapor Separator / High Pressure Fuel Pump
Removal / Installation
Disassembly
Inspection
Reassembly
Fuel Injector / Delivery Pipe
Removal
Inspection
Installation
Low Pressure Fuel Pump
Removal / Installation
Disassembly / Reassembly
Inspection
Fuel Tank
Disassembly / Reassembly
Inspection
Power Unit
Intake Manifold Assy
Removal
Installation
Power Unit
Removal
Installation
Cylinder Head Assy
Removal
Installation
Disassembly
Inspection / Servicing
Reassembly
Cylinder / Crankshaft / Piston
Disassembly
Inspection / Servicing
Reassembly
Operation
Water Cooling System
Engine Lubrication System
MID Unit
Engine Side Cover
Removal
Installation
Tiller Handle
Removal / Disassembly
Driveshaft Housing and Oil Pan
Removal
Inspection
Reassembly
Swivel Bracket, Steering Bracket and Clamp Bracket
Removal / Disassembly
Inspection
Reassembly
Power Trim and Tilt
System Wiring Diagram
Service Procedure
Oil Level
Air Bleeding
Power Trim and Tilt Unit
Removal
Disassembly
Inspection
Reassembly
Ptt Motor
Ptt Motor Removal
Ptt Motor Disassembly
Ptt Motor Inspection
Ptt Motor Reassembly
Ptt Motor Installation
Installation
Ptt Motor Relay
Ptt Switch
Operation
Components
Principles of Operation
Lower Unit
Lower Unit
Removal & Disassembly
Pinion Bearing
Pinion Bearing ________________________________________ 9- 7
Inspection
Propeller
Gearcase
Gears
Propeller Shaft Components
Propeller Shaft Bearing Housing
Shift Rod Guide Housing Components
Water Pump and Related Items
Driveshaft Oil Seal Housing
Driveshaft
Assembly & Installation
Lower Unit Gears- Shimming and Adjustment
Routing and Diagram
Wire Routing
Fuel Hose Routing
Water Hose Routing
Wiring Diagram
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Quick Links
1
Fuel and Oil
2
Self-Diagnostic System Indication
Download this manual
For '03 model –
9 9 5 0 0 - 9 9 E 1 0 - 0 1 E
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Chapters
Foreword Group Index
2
Periodic Maintenance 2
25
Engine Control System
49
Electrical
102
Fuel System
120
Power Unit
137
MID Unit
189
Power Trim and Tilt
217
Lower Unit
241
Table of Contents
Troubleshooting
TROUBLESHOOTING
93
TROUBLESHOOTING
108
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