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Manuale d'officina
Manuel d'Atelier
Werkstatthandbuch
Manual de oficina
TE 250-450, TC 250-450,
SM 450 R/ 2003-2004
SM 400, TE 510-TE 510
Centennial/ 2004
Part. N. 8000 A2925
BOZZA-DRAFT

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Summarization of Contents

Important Notices
Section a
Important notices and warnings related to motorcycle operation.
General
Section A
General information about the motorcycle, including specifications and dimensions.
Maintenance
Pre-Delivery Inspection
List of checks and operations to be performed before delivery of the motorcycle.
Troubles and Remedies
Engine
Troubleshooting guide for engine-related issues and their remedies.
Settings and Adjustments
Section D
Procedures for adjusting and setting various motorcycle components.
General Operations
Foreword
Introduction to the section on engine removal from the motorcycle.
Engine Disassembly
Cylinder head cover disassembly
Step-by-step instructions for removing the cylinder head cover.
Engine Overhauling
Cleaning of components
Instructions for cleaning all engine components before reassembly.
Engine Reassembly
General directions
General guidelines and precautions for reassembling the engine.
Frame, Suspensions and Wheels
Lubrication points
List of lubrication points and recommended lubricants for chassis components.
Frame
Information on the motorcycle frame, including material and basic checks.
Engine fastening bolts
Details on engine mounting bolts and their checks for wear or damage.
Brakes
Braking system
Overview of the hydraulic braking system, its components, and fluids.
Brake disc
Details on front and rear brake disc diameter, thickness, and wear limits.
Wear check and brake pads replacement
Procedure for inspecting and replacing brake pads, including wear limits.
Front braking system bleeding (TE, TC)
Step-by-step procedure for bleeding the front brake system on TE and TC models.
Front braking system bleeding (SMR)
Step-by-step procedure for bleeding the front brake system on SMR models.
Rear braking system bleeding
Procedure for bleeding the rear brake system.
Engine Cooling System
Coolant level check
Procedure for checking the coolant level in the radiator when the engine is cold.
Hydraulic Control Clutch
Hydraulic clutch system
Overview of the hydraulic clutch system, its components, and fluids.
Optional Parts List
OPTIONAL PARTS (TE)
List of optional parts available for TE models, including part numbers and specifications.
Specific Tools
SPECIAL TOOLS
List of specialized tools required for specific maintenance and repair tasks.
Torque Wrench Settings
MOTOR/ ENGINE/ MOTEUR
Torque specifications for engine components, with detailed values for various fasteners.
Notes for USA/CDN- AUS Models
NOTES FOR USA/CDN MODEL
Specific notes and warnings for USA/CDN/AUS models, including noise emission warranty and tampering warnings.

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