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Club Car Manuals
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Carryall 550
Owner's manual
Club Car Carryall 550 Owner's Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Maintenance Items
Table of Contents
Technical Publication Customer Satisfaction Survey
Electric Carryall 500
Safety Decal Identification
Electric Carryall 550
Practice Safety
Proposition 65 - State of California
Safety Details
General Warnings
Disabling the Vehicle
Disconnecting the Batteries – Electric Vehicles
Connecting the Batteries – Electric Vehicles
Side-Post Battery: Disconnecting the Battery-Gasoline Vehicles
Top-Post Battery: Connecting the Battery-Gasoline Vehicles
Side-Post Battery: Connecting the Battery-Gasoline Vehicles
Top-Post Battery: Disconnecting the Battery-Gasoline Vehicles
Recycling Lead-Acid Batteries
International Safety Symbols on Batteries
General Information
Carryall 550 Wheels
Serial Number Decal
Model Identification
Controls and Indicators
Key Switch
Forward/Reverse Control
Electric Vehicles
Gasoline Vehicles
Charging Confirmation
Battery Low State-Of-Charge Warning
Charge Indicator Light
Headlight Control
Low Oil Warning Light
Fuel Gauge/Hour Meter
Electric Bed Lift
12-Volt Power Point
Accelerator Pedal
Brake Pedal
Park Brake Pedal
Accelerator and Brake Pedals
Tow/Run Switch
Park Brake
Circuit Breaker
Neutral Lockout Switch
Prop Rod
Bed Latch
Pre-Operation and Daily Safety Checklist
Performance Inspection
Driving Instructions
Starting the Vehicle
Stopping the Vehicle
Parking and Leaving the Vehicle
Occupant Capacity
Cargo Capacity
Loading and Unloading
Vehicle Load Capacities
Gross Trailer Weight
Vehicle Rated Capacity
Vehicle Combination Rated Capacity
Maximum Gross Vehicle Weight
Vehicle Load Capacity
Towing with the Vehicle
Storage – Electric Vehicles
Transporting on a Trailer
Preparing the Electric Vehicle for Extended Storage
Check Battery Water Levels Two Weeks Prior to Storage
Returning the Stored Electric Vehicle to Service
Storage – Gasoline Vehicles
Preparing the Gasoline Vehicle for Extended Storage
Returning the Stored Gasoline Vehicle to Service
Maintenance
Periodic Service Schedule – Electric Vehicles
Periodic Service Schedules
Periodic Lubrication Schedule – Electric Vehicles
Periodic Lubrication Schedules
Water Quality
Batteries – Electric Vehicles
Preferred Methods
Deionizer Systems
Alternate Methods
Battery Care
Establishing the Watering Interval for New Vehicles
Single-Point Watering System (SPWS) Maintenance
Electric Battery Electrolyte Level
Battery Charger, Quiq™ - Electric Vehicle
General Charger Information
UL and CSA Listing
IP (Ingress Protection) Rating
Charger Power Connection Fuse
How to Identify the Charger Algorithm Number
80% LED Flashes in Algorithm Display Mode
Charging Batteries
Charger Operating Instructions
AC Power Connection
Charger Maintenance
Charger Troubleshooting Instructions
Watering Batteries with the Spws
Checking the Water Flow Rate
Single Point Watering System (Spws)
Connecting Hose with Filter to Water Source
Refilling the Batteries
Battery – Gasoline Vehicle
Dust Cap
Side-Post Gasoline Vehicle Battery
Electrolyte Level for Side-Post Battery
Engine Oil Level Check
Top-Post Gasoline Vehicle Battery
Engine Oil – Gasoline Vehicle
Engine Oil Change
Engine Oil Drain Plug and Pan
Fueling Instructions – Gasoline Vehicle
Oil Viscosity Chart
Fuel Tank
Cleaning the Vehicle
Accessories
Subsequent Owner Registration
Vehicle Specifications – Electric Vehicles
Vehicle Specifications
Quiq Battery Charger Specifications
Vehicle Specifications – Gasoline Vehicles
Warranties
EC Declaration of Conformity
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Quick Links
1
Controls and Indicators
2
Maintenance
3
Battery Charger, Quiq™ - Electric Vehicle
4
Engine Oil - Gasoline Vehicle
5
Vehicle Specifications
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Carryall
500/550/700
Vehicle Owner's Manual
Electric and Gasoline
[Refer to back cover for applicable build code range]
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Summarization of Contents
Foreword
Safety Decal Identification
Electric Carryall 500 Decals
Identification of safety decals for the Electric Carryall 500 model.
Electric Carryall 550 Decals
Identification of safety decals for the Electric Carryall 550 model.
Electric Carryall 500/550 Continued Decals
Additional safety decals for Electric Carryall 500/550 models.
Electric Carryall 700 Decals
Identification of safety decals for the Electric Carryall 700 model.
Electric Carryall 700 Continued Decals
Additional safety decals for the Electric Carryall 700 model.
Practice Safety
Proposition 65 - State of California
Information on chemicals identified by California as causing cancer or reproductive harm.
Safety Details
Warning and Danger Definitions
Explanation of DANGER, WARNING, and CAUTION safety alert symbols.
General Warnings
General safety statements for vehicle operation, repair, and service.
General Warnings
DANGER Warnings (Battery, Gasoline, etc.)
DANGER warnings related to battery, gasoline, carbon monoxide, and lightning.
General Operation and Maintenance Warnings
WARNINGs on procedures, children, maintenance, modifications, decals.
Electric Vehicle Specific Warnings
WARNINGs for electric vehicles: battery care, Tow/Run switch, battery disconnection.
General Warnings
Gasoline Vehicle and General Service Warnings
WARNINGs for gasoline vehicles and general service safety.
General Warnings
Vehicle Disabling and Battery Procedures
Procedures for disabling vehicle, disconnecting and connecting electric vehicle batteries.
General Warnings
Gasoline Vehicle Battery Procedures
Procedures for connecting and disconnecting gasoline vehicle batteries.
Controls and Indicators
Key Switch and Forward/Reverse Control
Operation of the key switch and forward/reverse controls for electric and gasoline vehicles.
Headlight and Charge Indicator Lights
Controls for headlights and the charge indicator light on electric vehicles.
Other Controls and Indicators
Low oil warning, fuel gauge, electric bed lift, and 12-volt power point.
Accelerator Pedal and Braking Systems
Operation of accelerator pedal, motor braking, brake pedal, and park brake.
Tow/Run Switch and Circuit Breaker
Function of the Tow/Run switch and circuit breaker for electric vehicles.
Bed Latch and Prop Rod
Operation of the bed latch and prop rod for cargo bed access.
Pre-Operation and Daily Safety Checklist
General and Decal Checks
Checks for parts, safety decals, tires, and battery condition.
Vehicle System Checks
Checks for charger, engine oil, fuel level, and performance inspection.
Performance Inspection
All Vehicles Performance Checks
Checks for controls, brakes, park brake, reverse buzzer, steering, and general performance.
Electric Vehicles Performance Checks
Checks for accelerator, motor braking, and walk away braking.
Gasoline Vehicles Performance Checks
Checks for accelerator operation in pedal-start and key-start vehicles.
Driving Instructions
General Driving Precautions
Warnings on licensed drivers, passengers, cargo bed, night use, and stopping.
Starting the Vehicle
Procedures for starting electric and gasoline vehicles.
Stopping, Parking, and Leaving the Vehicle
Procedures for stopping, parking, and leaving the vehicle safely.
Loading and Unloading
Vehicle Load Capacities
Detailed breakdown of occupant, cargo, and trailer capacities.
Towing with the Vehicle
Towing Warnings
Warnings and precautions for towing vehicles or trailers.
Transporting on a Trailer
Transporting Warnings
Warnings and precautions for transporting vehicles on a trailer.
Storage – Electric Vehicles
Electric Vehicle Storage Precautions
Warnings and procedures for storing electric vehicles.
Storage – Gasoline Vehicles
Gasoline Vehicle Storage Precautions
Warnings and procedures for storing gasoline vehicles.
Maintenance
General Maintenance Precautions
General warnings and procedures for vehicle maintenance.
Specific Maintenance Warnings
Warnings for servicing hot motors, engines, exhaust, and battery connections.
Periodic Service Schedules
Electric Vehicle Service Schedule
Recommended service intervals for electric vehicles by owner and technician.
Gasoline Vehicle Service Schedule
Recommended service intervals for gasoline vehicles by owner and technician.
Periodic Lubrication Schedules
Electric Vehicle Lubrication Schedule
Lubrication points and recommended lubricants for electric vehicles.
Gasoline Vehicle Lubrication Schedule
Lubrication points and recommended lubricants for gasoline vehicles.
Batteries – Electric Vehicles
Battery Safety (DANGER/WARNING/CAUTION)
Safety precautions for handling and charging electric vehicle batteries.
Water Quality and Battery Care
Importance of water quality and maintenance for electric vehicle batteries.
Battery Charger, QuiQ™™ – Electric Vehicle
Charger Safety Precautions (DANGER/WARNING)
Safety rules for operating and servicing the QuiQ battery charger.
Charger Operation and Maintenance
Information on charger display, operation, maintenance, and troubleshooting.
Single Point Watering System (SPWS)
SPWS Safety and Operation
Safety precautions and procedures for using the SPWS for battery watering.
Battery – Gasoline Vehicle
Battery Safety and Handling
Safety precautions for handling gasoline vehicle batteries and preventing corrosion.
Engine Oil - Gasoline Vehicle
Engine Oil Level Check and Change
Procedures for checking and changing engine oil in gasoline vehicles.
Fueling Instructions – Gasoline Vehicle
Fueling Safety Precautions
Warnings and cautions for fueling gasoline vehicles safely.
Cleaning the Vehicle
Vehicle Cleaning Procedures
Guidelines for cleaning the vehicle's body, seats, and components.
Accessories
Accessory Installation and Use Warnings
Warnings and cautions regarding the installation and use of accessories.
Subsequent Owner Registration
Information on registering the vehicle with Club Car for new owners.
Vehicle Specifications
Electric Vehicle Specifications
Technical specifications for electric Carryall models.
Gasoline Vehicle Specifications
Technical specifications for gasoline Carryall models.
Warranties
Club Car Limited Warranty
Details of Club Car's limited warranty for vehicles and components.
Emission Control Warranty
Explanation of the emission control system warranty coverage and obligations.
EC Declaration of Conformity
Declaration of Conformity and Compliance
Vehicle compliance with EU directives and standards.
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