Table of Contents
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INTRODUCTION ..................................................................................................................................1
SAFETY RULES ....................................................................................................................................2
COMPONENT IDENTIFICATION.....................................................................................................4
POWER PANEL LIST ..........................................................................................................................6
MAIN TECHNICAL SPECIFICATION AND DATA TABLE 1 ......................................................9
MAIN TECHNICAL SPECIFICATION AND DATA TABLE 2 ....................................................10
RUNNING CONDITION .................................................................................................................... 11
............................................................................................................................. 11
OPERATION........................................................................................................................................12
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Generator Location........................................................................................................................12
Remove tightening brackets ...........................................................................................................12
Install the Support Leg (only for CC1500~CC5000 frame type generator sets)............................12
Add Engine Oil...............................................................................................................................13
Connect Generator to Gas Supply Source .....................................................................................13
Connect the Storage Battery ..........................................................................................................13
Grounding ......................................................................................................................................14
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MAINTENANCE .................................................................................................................................18
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Engine Oil ......................................................................................................................................19
Spark Plug......................................................................................................................................19
Air Filter ........................................................................................................................................20
Air-fuel Mixer.................................................................................................................................20
Cleaning.........................................................................................................................................20
COMMON BREAKDOWNS AND TROUBLESHOOTING ...........................................................22
STORAGE ............................................................................................................................................23
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TRANSPORTATION ..........................................................................................................................23
ACCESSORY .......................................................................................................................................24
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GENERATOR CIRCUIT DIAGRAM ...............................................................................................28
CONTENT
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Table of Contents
Related Manuals for Green Power CC1200-LPG
Summary of Contents for Green Power CC1200-LPG
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Page 1: Table Of Contents
CONTENT INTRODUCTION ..........................1 SAFETY RULES ............................2 COMPONENT IDENTIFICATION.....................4 POWER PANEL LIST ..........................6 MAIN TECHNICAL SPECIFICATION AND DATA TABLE 1 ............9 MAIN TECHNICAL SPECIFICATION AND DATA TABLE 2 ............10 RUNNING CONDITION ........................11 ......................11 NVIRONMENT EQUIREMENT ..........................11 EQUIREMENT OPERATION............................12 ........................12 START REPARATION... -
Page 2: Introduction
Introduction “GREEN POWER” series gas powered generator set, they are mainly divided into frame type, four-wheel type, handcart type and portable type on structure; and LPG type, NG type, MG type and dual-fuel (LPG/NG) type on fuel. Meaning of product model... -
Page 3: Safety Rules
Safety Rules WARNING Please read and understand this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING Exhaust gas contains poisonous carbon monoxide, which is harmful to the health. Never use the generator set at the confined places or poor ventilated locations. If it’s necessary to run the generator set, be sure to provide the adequate ventilation. - Page 4 When operating the generator do not move or tip the generator during operation, do not tip the generator or allow oil to spill. When transporting or servicing the generator make certain that the generator is disconnected and properly shut off, disconnect the spark plug wire. When storing the generator store away from sparks, open flames, pilot lights, heat and other sources of ignition.
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Page 5: Component Identification
Component Identification Frame Type : 1. Exhaust Outlet 2. Alternator 3. Battery 4. Oil Filter Cap/Dipstick 5. Oil Drain Plug 6. Spark Plug Cap 7. Choke Grip 8. Engine Switch 9. Recoil Starter Grip 10. Starter Plate 11. Air Filter 12. - Page 6 Portable Type: 1. Choke Grip 2. Spark Plug Cap 3. Muffler 4. Portable Handle 5. Alternator 6. Oil Filter Cap/Dipstick 7. Engine 8. Oil Drain Plug 9. Recoil Starter Grip 10. Starter Plate 11. Mixer 12. Air Filter...
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Page 12: Running Condition
Running Condition Environment Requirement Temperature ℃ for NG powered generator set: -30℃ 40 ; for LPG powered generator set: -5℃ 40℃. Height above sea level: below 2,000m. Gas Requirement NG Powered Generator Set Recommended gas pressure: 2.0 6.0 kPa( 0.29 0.87 psi). Main Gas Valve should be equipped on main gas pipe. -
Page 13: Operation
Operation Pre-start Preparation Generator Location CAUTION This generator must have at least five feet of clearance from combustible material. Leave at least three feet of clearance on all sides of the generator to allow for adequate cooling, maintenance and servicing. Place the generator in a well-ventilated area. -
Page 14: Add Engine Oil
Add Engine Oil DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Model CC500 CC1500 CC3000 CC700 CC2000 CC4000 CC1200 CC5000 Oil Capacity 0.35L 0.55L 0.90L Lube Oil Type SAE5W-30 (Ambient Temperature <... -
Page 15: Grounding
Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock. We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes. -
Page 16: Starting The Engine
Starting the Engine CAUTION Disconnect all electrical loads from the generator before starting the engine. 1. Open the Main gas valve. 2. Turn the Engine Switch to the “On” position. Note: There is no this operation for portable generator set. 3. -
Page 17: Connecting Electrical Loads
Connecting Electrical Loads Let the engine stabilize and warm up for a few minutes after starting. 1. Plug in and turn on Circuit Breaker from “OFF” to “ON” position. 2. Turn on the desired electrical loads. WARNING DO NOT overload the generator. DO NOT use parallel with any other generators. -
Page 18: Wattage Reference Chart
Wattage Reference Chart Use the chart to determine approximate wattage requirements for your equipment. Note: Starting watts can exceed three times the running watts. The values in the following table are approximate. Refer to your tool or appliance for actual wattage consumption. -
Page 19: Maintenance
Improper maintenance will void your warranty. Tampering with the factory set governor will void your warranty. To ensure the best quality, use only genuine “Green Power” parts or their equivalents for repair or replacement. MAINTENANCE SAFETY Read the instructions before you begin, and make sure you have the tools and skills required. -
Page 20: Engine Maintenance
8. Attach the spark plug wire to the plug. Inlet/Outlet Valve Clearance and Spark Plug Gap Inlet Valve Outlet Valve Spark Plug Screwing Item Clearance Clearance Spark Plug Gap Moment cold cold CC1200-NG/LPG 0.20 mm 0.25 mm CC1500-NG/LPG 0.06~0.08 0.08~0.10 CC2000-NG/LPG 18~20 N·m CC3000-NG/LPG 0.06~0.08 0.08~0.10 CC4000-NG/LPG... -
Page 21: Air Filter
Air Filter Clean air filter as follow chart: Clean Air Filter Wash the sponge by kerosene Open the air filter cover Dispart the sponge of air filter or gasoline, then dry it Soak the sponge in engine oil, then squeeze the engine oil out from the sponge Air-fuel Mixer The air-fuel mixer is not adjustable. -
Page 22: Generator Maintenance
Generator Maintenance Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors. Maintenance Schedule Follow the service intervals indicated in the schedule below. -
Page 23: Common Breakdowns And Troubleshooting
Common Breakdowns and Troubleshooting Trouble Cause Solution Battery not connected or connected Connect the battery correctly wrongly Battery not charged Recharge or replace battery No gas Open gas main valve Fail to start Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Fill crankcase to the proper level, Low engine oil level... -
Page 24: Storage
Storage The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. Engine Storage 1. Allow the engine to cool completely before storage. 2. -
Page 25: Accessory
Accessory How to install four-wheel generator set Install the wheels washers pins and brake unit on the two axles separately Fix the wheel kit with bolts at position 1~4 NOTICE Be sure to use the Brake unit to hold the generator set. -
Page 26: How To Install Two-Wheel (Cc3000/4000/5000) Generator Set
How to install two-wheel (CC3000/4000/5000) generator set Installation schematic drawing as follow: 1—Handle 2—Nut M8 3—Spring Pin with Nylon Rope 4—Bolt M8×45 5—Bolt M8×16 6—Nut M8 7—Supporting Bracket 8—Nut M8 9—Supporting Leg 10—Cotter Pin 11—Locked Spacer 12—Pneumatic Tyre 13—Axle 14—Bracket Note: Pneumatic pressure in the tyre is 140~160 kPa. -
Page 27: How To Install Two-Wheel (Cc1500/2000) Generator Set
How to install two-wheel (CC1500/2000) generator set... -
Page 28: How To Operate Dual Fuel (Ng/Lpg) Generator Set
How to operate dual fuel (NG/LPG) generator set Use NG (Nature Gas) Please turn the fuel switch at Position 1. Fuel Switch Engine Switch Use LPG (Liquefied Petroleum Gas) Please turn the fuel switch at Position 2. Fuel Switch Engine Switch...
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