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Green Power GPG4000 Owner's Manual
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Green Power GPG4000 Owner's Manual

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Green-Power America LLC Powers Your World
Owner's Manual of Generator for
GPG4000
GPG4000W
GPG4000EW
Green-Power America,LLC

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Summary of Contents for Green Power GPG4000

  • Page 1 Green-Power America LLC Powers Your World Owner’s Manual of Generator for GPG4000 GPG4000W GPG4000EW Green-Power America,LLC...
  • Page 2 Please note that postage is required to mail the registration form back to Green Power America If you still have any ques ons regarding the or operation of your generator er you have carefully read the manual, or if you have any quality issues during oper...
  • Page 3 4000W Generator Topi c Page n i l Battery Assembly and Installation Operation Inspection，Cleaning, Maintenance and Storage Speci fications t s i GREEN-POWER AMERICA，LLC（HEREINAFTER IN SHORT “GREEN-POWER” OR “GPA” ）...
  • Page 4 Green-Power Green-Power Green-Power Green-Power please call specified toll free number. Service purchaser should contact Green-Power...
  • Page 5 4 000W Generator Green-Power Green -Pow...
  • Page 6 Owner’s Manual Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions.
  • Page 7 4 000W Generator General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES.
  • Page 8 Owner’s Manual General Precautions (cont’d) Gasoline and Oil (cont’d) • Fuel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oily rags in a covered metal container. •...
  • Page 9 4 000W Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
  • Page 10 Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. •...
  • Page 11 4 000W Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.
  • Page 12 Owner’s Manual General Precautions (cont’d) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact our service center toll free immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
  • Page 13 4 000W Generator General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator might weigh over 100 lbs Two or more people should assist when moving or lifting this product.
  • Page 14 Owner’s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.
  • Page 15 4 000W Generator General Precautions (cont’d) Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps (@ full load) Cord Lengths 0 ft.- 50 ft.
  • Page 16 Owner’s Manual Battery If the generator is equipped with electric start system,you need to install the battery properly, which may not be provided.the regular battery should be Pb-acid AGM battery with following specifications:Voltage 12V.lead-acid battery with 17AH,or 12V Li-battery with 1.6AH respectively. First, install battery onto the frame with provided accessories.
  • Page 17 4000W Generator Assembly and Installation Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the Hardware Kit included with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.834.4218 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include:...
  • Page 18 Owner’s Manual Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPARATE GENERATOR.
  • Page 19 Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach the frame to the concrete slab using 3/8” diameter expansion anchor bolts (not supplied).
  • Page 20 Owner’s Manual Operation NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE CONTROLS MENTIONED BELOW. Before Starting the Generator CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL. TO DO SO, UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE.
  • Page 21 Operation (cont’d) Starting 1. Turn the engine switch to the ON position. The engine switch enables and disables the ignition system. OFF: To stop the engine ON: To run the engine 2. The fuel valve is located under the fuel tank . When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor.
  • Page 22 Owner’s Manual Operation (cont’d) Starting 4. Operate the Recoil Starter: Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Starter Grip Pulling the starter grip operates the recoil starter to crank the engine Choke Lever 5.
  • Page 23 Owner’s Manual Operation (cont’d) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
  • Page 24 Owner’s Manual Operation (cont’d) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
  • Page 25 4 000W Generator Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING.
  • Page 26 4 000W Generator Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1.
  • Page 27 Owner’s Manual Maintenance Guide Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the areas is well ventilated. •...
  • Page 28 4000W Generator Air cleaner Maintenance A dirty air cleaner will restrict air flow to the carburetor. lower generator output power and deteriorate the engine emission To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. WARNING! Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion.
  • Page 29 Owner’s Manual...
  • Page 30 4000W Generator Transporting/Storage...
  • Page 31 Owner’s Manual...
  • Page 32 Owner’s M anual Specifications AC electr ical Current Output 120V AC @ 27.5A 60Hz Running Watts 3,300 Starting Watts 4,000 Outlet Two 120V 20A NEMA 5-20R Receptacle one 120V 30A NEMA L5-30R Receptacle DC electrical Outlet 12V@8.3A Gasoline engine Type 4-cycle OHV air-cool ed recoil start Displacement 208cc...
  • Page 33 4000W Generator Cylinder head system assy. GPA Parts No. LCT Parts No. Description GPG4000-A-01 CYLINDER HEAD COMP. PGH40025 FLANGE BOLT (M8X58) GPG4000-A-02 PGH49028 GPG4000-A-03 SPAR K PLUG PGH44726 GPG4000-A-04 CYLINDER HEAD SEALING PAD PGH40075 GPG4000-A-05 HEAD COVER COMP. PGH40653 GPG4000-A-06...
  • Page 34 4000W Generator Cylinder barrel Description GPA Parts No. LCT Parts No. CRANK CASE GPG4000-B-01 PGH40907 GPG4000-B-02 OIL LEVEL SWITCH ASSY. PGH44775 GPG4000-B-03 GOVERNOR GEAR ASSY. PGH45125 GOVERNOR SLIDER GPG4000-B-04 PGH45150 GPG4000-B-05 GOVERNOR ARM SHAFT PGH45575 GPG4000-B-06 LOCK PIN (8mm) PGH45626...
  • Page 35 4000W Generator Crankcase cover system assy. GPA Parts No. LCT Parts No. DESC RIPTION GPG4000-C-01 C ASE C OV ER PGH46854 GPG4000-C-02 C ASE C OV ER PAD PGH46934 GPG4000-C-03 OIL SC ALE PGH46902 GPG4000-C-04 OIL SC ALE SEAL PGH46902-1...
  • Page 36 4000W Generator Crankshaft s ystem ass y. GPA Parts No. LCT Parts No. Description GPG4000-D-01 CRANKSHAFT COMP. PGH42101 GPG4000-D-02 PGH42101-1 SEMICIRCLE KEY...
  • Page 37 4000W Generator Piston and connecting rod system assy. GPA Parts No. LCT Parts No. Description GPG4000-E-01 COMPRESSION RING A PGH41327-1 GPG4000-E-02 COMPRESSION RING B PGH41327-2 GPG4000-E-03 PGH41327-3 OIL RING A GPG4000-E-04 PGH41327-4 OIL RING B GPG4000-E-05 PISTON PIN CLIP PGH41300...
  • Page 38 4000W Generator Valve Train Assembly GPA Parts No. LCT Parts No. Description GPG4000-F-01 PIVOT ADJUSTING NUT PGH40525 GPG4000-F-02 ROCKER ARM PIVOT PGH40550 GPG4000-F-03 ROCKER ARM PGH40500 GPG4000-F-04 PIVOT BOLT (M8) PGH40475 GPG4000-F-05 PUSH ROD GUIDE PLATE PGH40275 GPG4000-F-06 PUSH ROD...
  • Page 39 4000W Generator Recoil starter system assy. Description GPA Parts No. LCT Parts No. RECOIL STARTER ASSY. GPG4000-G-01 PGH46050 GPG4000-G-02 SETTING SCREW PGH46050.1.7 GPG4000-G-03 PGH46050.1-6 SPRING RETAINER GPG4000-G-04 PLATEN SPRING PGH46050.1-8 GPG4000-G-05 STARTER RATCHET PGH46050.1-5 GPG4000-G-06 RETURN SPRING PGH46050.1-4 GPG4000-G-07 RECOIL STARTER REEL PGH46050.1-3...
  • Page 40 4000W Generator Fan cover system assy. Description GPA Parts No. LCT Parts No. GPG4000-H-01 FAN COVER COMP. PGH46145 GPG4000-H-02 FLYWHEEL SIDE PLATE PGH46162 GPG4000-H-03 SHROUD PGH46168 GPG4000-H-04 AIR CLEANER SUPPORT PGH42628 GPG4000-H-05 FLANGE BOLT (M6 X 12) PGS40003 GPG4000-H-06 FLANGE BOLT (M6 X 20)
  • Page 41 4000W Generator Carburetor system assy. Description GPA Parts No. LCT Parts No. GPG4000-I-01 CARBURETOR ASSY. PGH44070 GPG4000-I-02 CARBURETOR PAPER GASKET PGH44128 GPG4000-I-03 PGH44150 CARBURETOR INSULATING PLATE GPG4000-I-04 PGH44203 INTAKE PIPE GASKET...
  • Page 42 4000W Generator Flywheel system assy. GPA Parts No. LCT Parts No. Description GPG4000-J-01 FLYWHEEL PGH42461 FLANGE BOLT (M6 X 25) GPG4000-J-02 PGS40009 GPG4000-J-03 PGH42500 COOLING FAN GPG4000-J-04 PGH46142 STARTER PULLEY GPG4000-J-05 FLYWHEEL NUT (M14X1.5 ) PGH42475 GPG4000-J-06 PGH44696.2-3 STOP SWITCH CORD GPG4000-J-07 PGH44696.2-2...
  • Page 43 4000W Generator Control system assy. GPA Parts No. LCT Parts No. Description GPG4000-M-01 CONTROL UNIT ASSY. PGH45078 GPG4000-M-02 CONTROL BASE COMP. PGH45078-2 GPG4000-M-03 CONTROL AJUSTING SPRING PGH45078-3 GPG4000-M-04 PAN SCREW (M5 X 25) PGH45078-7 GPG4000-M-05 FLANGE BOLT (M6 X 16)
  • Page 44 4000W Generator Muffler System Assy. GPA Parts No. LCT Parts No. Descript io n FLER STAY COMP. GPG4000-N-01 BGG30211 GPG4000-N-02 BGG31004 MUFFLER BRACKET GPG4000-N-03 BGH42900 EXHAUST GASKET GPG4000-N-04 BGS20002 FLANGE NUT M8 GPG4000-N-05 SPRING WASHER ￠8 BGS60004 GPG4000-N-06 FLANGE BOLT M6*12...
  • Page 45 4000W Generator Air cleaner GPA Parts No. LCT Parts No. DESC RIPTION GPG4000-O-01 PGH42160 AIR C LEANER C OV ER C OM P GPG4000-O-02 AIR C LEANER ELEM ENT. PGH42160.2-2 GPG4000-O-03 PGS40003 HEX HEAD BOLT M6X12 GPG4000-O-04 AIR C LEANER SEPARATOR PGH42160.2-4...
  • Page 46 4000W Generator Fuel tank system assy. GPA Parts No. LCT Parts No. Descript io n GPG4000 -P-01 FUEL FILLER CAP COMP BGG21006.1.5-1.2 BGG21006.1.5-1.1 GPG4000 -P-02 FUEL FILTER GPG4000 -P-03 BGG21006.1.5-1C FUEL TANK COMP. BGG21006.1.5-1.3 GPG4000 -P-04 OVERFLOW VALVE BGH63674 GPG4000 -P-05...
  • Page 47 4000W Generator Control panel assy. Description GPA Parts No. LCT Parts No. GPG4000 -Q-01 BGG50200 ENGINE SWITCH ASSY. BGG52950 GPG4000 -Q-02 HOUR METER BGG50014 GPG4000 -Q-03 TROL PANEL COMP EARTH TERMINAL GPG4000 -Q-04 BGG50705 BGG53350 120V 20A NEMA 5-20R Receptacle...
  • Page 48 4000W Generator Frame Comp Assy. GPA Parts No. LCT Parts No. Description GPG4000-R-01 GENERATOR FRAME BGG40413 BOTTON RUBBER A BGG61006 GPG4000-R-02 CONTROL PANEL CASE GPG4000-R-02 BGG50014...
  • Page 49 4000W Generator Generator LCT Parts No Description GPA Parts No. GPG4000-S-01 BGG12151.1.2 STATOR COVER BGG12151.1.3 GPG4000-S-02 STATOR ASSY. BGG12151.1.4 GPG4000-S-03 COOLING FAN BGG13100 GPG4000-S-04 BRUSH ASSY. BGS40078 GPG4000-S-05 TAPPING SCREW BGG13300 GPG4000-S-06 GENERATOR STAY BGS10001 GPG4000-S-07 NUT (5mm) BGG14002 GPG4000-S-08...
  • Page 50 4000W Generator Wheel & Hand Assy. 10 11 Description GPA Parts No. LCT Parts No. QTY. LOCK NUT(M10) GPG 4000-T-01 BGS20006 BGS20006.1-2 GPG 4000-T-02 WSHER PLAIN BGG60649 GPG 4000-T-03 WHEEL BGG42022 SHAFT GPG 4000-T-04 BGG20002 NGE NUT (M8) GPG 4000-T-05 BGG42107 GPG 4000-T-06 HANDLE...

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