Dynabrade Dynorbital-Spirit 59013 59014 Safety, Operation And Maintenance

Dynabrade Dynorbital-Spirit 59013 59014 Safety, Operation And Maintenance

12,000 rpm air powered random orbital sander 3/8" orbit 3/16" orbit 3/32" orbit

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Dynorbital-Spirit
Models:
3/8" Orbit
3/16" Orbit
59000 59010
59015 59025
59001 59011
59016 59026
59002 59012
59017 59027
59003 59013
59018 59028
59004 59014
59019 59029
59005 59100
59020 59105
59006 59101
59021 59106
59007 59102
59022 59107
59008 59103
59023 59108
59009 59104
59024 59109
FOR COMPLETE MODEL DESCRIPTION REFERENCE PAGE 6.
Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating person-
nel as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Safety
Institute (ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the
Use, Care and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for
Standards (EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.
Read and understand tool manual before
work starts to reduce risk of injury to
operator, visitors, and tool.
Eye protection must be worn at all times,
eye protection to conform to ANSI Z87.1.
Respiratory protection to be used when exposed to
contaminants that exceed the applicable threshold
limit values required by law.
Carefully Read all instructions before operating or servicing any Dynabrade
Products offered by Dynabrade are not to be modified, converted or otherwise alerted from the original design without expressed written consent from Dynabrade, Inc.
Tool Intent: Dynorbital-Spirit™ Random Orbital Sander is used for sanding and finishing a variety of materials including wood, metal, plastic, fiberglass, solid surfaces,
composites, rubber, glass and stone.
Training: Proper care, maintenance, and storage of your tool will maximize its performance.
• Employer's Responsibility – Provide Dynorbital-Spirit™ operators with safety instructions and training for safe use of tools and accessories.
Accessory Selection:
• Abrasive/accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.
• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.
• Follow tool specifications before choosing size and type of accessory.
• Only use recommended fittings and air line sizes. Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG (10 bars, g) or 150
percent of the maximum pressure produced in the system, whichever is higher. (See Tool Machine Specifications Table.)
• DO NOT use – ......................................................
Warning: Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection.
Caution: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.
Air Tool Manual – Safety, Operation and Maintenance
SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL
3/32" Orbit
59030 59040
59031 59041
59032 59042
59033 59043
59034 59044
59035 59110
59036 59111
59037 59112
59038 59113
59039 59114
WARNING
SAFETY LEGEND
WARNING
WARNING
WARNING
SAFETY INSTRUCTIONS
®
Do Not Use Tool For Anything Other Than Its Intended Applications.
OPERATING INSTRUCTIONS
(Continued on next page.)
12,000 RPM Air Powered Random Orbital Sander
Practice safety requirements. Work alert,
have proper attire, and do not operate tools under
the influence of alcohol or drugs.
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable Federal, State or
local statues, ordinances and/or regulations.
Air line hazard, pressurized supply lines and flexible
hoses can cause serious injury. Do not use dam-
aged, frayed or deteriorated air hoses and fittings.
Abrasive Power Tool.
Parts Page Reorder No. PD02•10U
Effective February, 2002
WARNING
WARNING
WARNING

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Table of Contents
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Summarization of Contents

Safety Guidelines and Warnings
General Safety Warning
Essential safety advice for tool operation and protection.
Safety Legend Symbols
Visual guide to safety symbols and their meanings for safe operation.
Operational Safety Instructions
Guidelines for safe tool use, attire, and general precautions.
Operating Instructions and Air System
Air System Setup and Components
Diagram and explanation of the air supply system components and setup.
Tool Operation Procedures
Instructions on starting, using, and handling the tool safely.
Tool Maintenance Procedures
Preventative Maintenance Program
Recommended program for ensuring tool longevity and performance.
Routine Maintenance and Cleaning
Procedures for cleaning, inspecting, and maintaining the tool.
Handling and Storage Guidelines
Guidelines for proper handling and storage to prevent damage.
Dynorbital-Spirit Assembly and Parts
Complete Assembly Diagram
Illustrated breakdown of the Dynorbital-Spirit™™ complete assembly components.
Drop-in Motor Assemblies
Information on recommended complete motor assemblies for different orbits.
Machine Exhaust Assemblies
Disassembly of Vacuum Components
Steps for disassembling the vacuum conversion components.
Vacuum Conversion Guidelines
Guides for converting to self-generated or central vacuum systems.
Vacuum Conversion and Motor Replacement
Central to Self-Generated Vac Conversion
Steps to convert from a central vacuum to a self-generated vacuum system.
Drop-in Motor Replacement
Procedures for removing and replacing the air motor assembly.
Motor Assembly and Disassembly
Disassembling the Air Motor
Detailed instructions for disassembling the air motor assembly.
Assembling the Air Motor
Step-by-step guide for reassembling the air motor components.
Motor Assembly/Disassembly Details
Valve and Speed Regulator Maintenance
Procedures for maintaining the valve and speed regulator components.
Sanding Disc Pad Change
Steps for removing and installing sanding pads.
Preventative Maintenance Schedule
Parts Wear Classification and Schedule
Classification of part wear levels for scheduled maintenance.
Sanding Pads and Abrasive Discs
Premium Urethane Vinyl Face Pads
Details on premium urethane pads for PSA-type discs.
Rubber Vinyl Face Pads
Information on rubber pads for PSA-type discs.
Premium Urethane Hook Face Pads
Details on premium urethane hook face pads for scrim-back discs.
Rubber Hook Face Pads
Information on rubber hook face pads for non-woven nylon discs.
Coated Abrasive Disc Specifications
Specifications for silicon carbide and aluminum oxide abrasive discs.
Dust Collection and Optional Accessories
Self-Contained Dust Collection Bags
Various self-contained dust collection bag options and features.
Optional Accessories Overview
Details on drop-in motors, repair kits, and other accessories.
Dynorbital-Spirit Machine Specifications
3/8" Orbit Model Specs
Technical specifications for 3/8" orbit models.
3/16" Orbit Model Specs
Technical specifications for 3/16" orbit models.
3/32" Orbit Model Specs
Technical specifications for 3/32" orbit models.

Table of Contents