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Sea-doo Manuals
Boat
2003 GTX DI
Shop manual
Sea-doo 2003 GTX DI Shop Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Safety Notice
Hull Identification Number
General Information
Engine Emissions Information
Tightening Torques
Table of Contents
Mandatory Service Tools
Engine
Cooling/Fuel/Oil Systems
Propulsion System
Steering System
Optional Service Tools
Engine
Cooling/Fuel/Oil Systems
Propulsion System
Body
Watercraft Handling
Service Products
Table of Contents
Periodic Inspection Chart
Flushing and Lubrication
General
Procedure
Water-Flooded Engine
General
Procedure
Storage
Engine Draining
Propulsion System
Fuel System
Engine Oil Change and Filter
Cooling System Flushing and Engine Internal Lubrication
Engine Lubrication
Battery
Watercraft Cleaning
Additional Recommended Protection
Anticorrosion Treatment
Checklist
Troubleshooting Chart
Table of Contents
Leak Test
General
Preparation
Testing Procedure
Engine Leakage Diagnostic Flow Chart
Removal and Installation
General
Engine Removal
Cleaning
Installation
Magneto System
Disassembly
Cleaning
Assembly
Magneto Flywheel
Top End
General
Disassembly
Cleaning
Inspection
Used Piston Measurement
Ring End Gap
Assembly
Adjustment
Bottom End
Disassembly
Cleaning
Inspection
Assembly
Rotary Valve
Rotary Valve
Rotary Valve Timing
Exhaust System
Removal
Tuned Pipe Repair
Installation
Table of Contents
Leak Test
Leak Test Procedure
Preparation
Procedure
Installation
Intake System
Inspection
Removal
Assembly
Exhaust System
Exhaust Pipe
Exhaust Manifold
Muffler (Lh)
Muffler (Rh)
Exhaust Outlet
Removal and Installation
General
Engine Removal
Cleaning
Installation
Pto Housing/Magneto
General
Pto Housing
Pto Seal
Coupling
Stator
Rotor and Encoder Wheel
Ring Gear
Starter Drive Ass'y
Oil Spray Nozzle
Lubrication System
General
Oil Level Verification
Engine Oil Pressure Test
Oil Filter
Oil Strainers
Engine Oil Pressure Regulator
Oil Pressure Pump
Oil Suction Pump
Oil Cooler
Oil Separator
Cylinder Head and Valves
General
Spark Plug
Valve Cover
Rocker Arm
Camshaft Timing Gear
Timing Chain
Cylinder Head
Camshaft
Valve Spring
Valve
Engine Block
General
Crankshaft Locking
Crankshaft
Timing Chain
Chain Tensioner
Balancer Shaft
Engine Block
Piston/Connecting Rod
Piston Rings
Table of Contents
Overview
Fuel Delivery
Fuel Pump
Fuel Pressure Regulator
Fuel Filters
Fuel Pump Module
Fuel Injectors
Air Induction
Electronic Management
Electronic Control Unit (Ecu)
MPEM (Multi-Purpose Electronic Module)
Diagnostic Procedures
VCK (Vehicle Communication Kit)
Diagnostic Option Example Using Mpem Programmer
Fault Code Tables
Ecu Faults
Input Signal Faults
Output Signal Faults
General
Component Inspection
Air Induction System
Throttle Body
Fuel Delivery
Fuel Filter
Fuel Pump
Regulator
Fuel Injector
Leak Test (Supply and Ventilation Circuits)
HIGH PRESSURE TEST (Fuel Pump Circuit)
Electronic Management
Flooded Engine Feature
Spark Plug Inspection
Engine Cannot Reach Maximum Revolutions
Throttle Position Sensor (Tps)
Engine Starts but Runs Poorly
Engine Does Not Start
Ecu Fault Codes
Troubleshooting Summary
Throttle Cable Adjustment
Crankshaft Position Sensor (Cps)
Air Temperature Sensor (Ats)
Water Temperature Sensor (Wts)
Air Pressure Sensor (Aps)
Fuel Pump Assembly
Table of Contents
Overview
Fuel Delivery System
Basic Operation
Air/Fuel Rail Assembly
Fuel Pump Module
Air Induction
Air Compressor System
Operating Principle
Electronic Management
MPEM (Multi-Purpose Electronic Module)
Ignition System
General
Fuel System
Electrical System
Amp Connector Pin-Out
Component Inspection and Adjustment
Quick Fuel Pressure Test
Air Induction System
Throttle Body
Air Compressor
Pressure Test
Repair
Fuel Delivery
Fuel Pressure Regulator
Fuel Injector
Air/Fuel Rail
Direct Injector
Fuel Pump
Electronic Management
Mpem Replacement
Throttle Position Sensor (Tps)
Crankshaft Position Sensor (Cps)
Manifold Air Temperature Sensor (Mats)
Water Temperature Sensor (Wts)
Manifold Air Pressure Sensor (Maps)
Exhaust Gas Temperature Sensor (Egt)
Knock Sensor (Ks)
Rave Solenoid
Ignition Coil
Tdc Setting
Spark Plugs
Cranking System
DI System Test Summary
Diagnostic Procedures
General
Fault Detection and Compensatory Actions
Component Failure Warning System
VCK (Vehicle Communication Kit)
DI System Fault Codes
Table of Contents
Complete Electrical System Overview
Overview
Air Induction
Operating Principle of Engine Management
Magneto System and Power Supply
Fuel Delivery System
Basic Operation
Intake Manifold
Fuel Pump Module
Electronic Management
Ems (Engine Management System)
Ems - General Functions
Ems - Engine Management Functions
Mpem - Multi-Purpose Electronic Module
Component Inspection and Adjustment
General
Fuel System
Electrical System
Engine Connector Pin-Out
Connectors on Engine
Air Induction System
Throttle Body
Fuel Delivery
Fuel Pump
Fuel Rail
Fuel Injector
Electronic Management
Ems Ecu and Mpem Replacement
Engine Wiring Harness
Throttle Position Sensor (Tps)
Idle Bypass Valve
Crankshaft Position Sensor (Cps)
Camshaft Position Sensor (Caps)
Manifold Air Temperature Sensor (Mats)
Coolant Temperature Sensor (Cts)
Manifold Air Pressure Sensor (Maps)
Exhaust Gas Temperature Sensor (Egt)
Knock Sensor (Ks)
Oil Pressure Sensor (Ops)
Oil Separator Pressure Sensor (Osps)
TOPS VALVE (Blow-By)
Ignition Coils
Tdc Setting (Top Dead Center)
Engine Start/Stop Switch Verification
Safety Lanyard Switch Verification
Spark Plugs
Cranking System
General
Diagnostic Procedures
Self-Diagnostic Mode
VCK (Vehicle Communication Kit)
4-Tec System Fault Codes
Circuit, Components and Care/Circuit, Components and Care
Circuit, Components and Care
Circuit
Components
Care
Circuit
Cooling System Leak Test
Inspection
Coolant Replacement
Draining the System
Coolant Pump Housing
Thermostat
Coolant Pump Impeller
Rotary Seal
Care
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Table of Contents
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Circuit, Components and Care/Circuit, Components and Care
442
Table of Contents
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Table of Contents
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Table of Contents
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Table of Contents
577
Table of Contents
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Adjustment and Repair
685
Table of Contents
Troubleshooting
troubleshooting chart
72
spark plug inspection
324
STARTING SYSTEM TROUBLESHOOTING
546
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