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Baxi Solo 30/4 RS Installation & Servicing Instructions Manual
Baxi Solo 30/4 RS Installation & Servicing Instructions Manual

Baxi Solo 30/4 RS Installation & Servicing Instructions Manual

Wall mounted room sealed gas fired central heating boilers

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Summarization of Contents

Introduction to Baxi Solo Boilers
Baxi Solo Boiler Description and Features
Details the Baxi Solo boiler's features, heat outputs, suitability for different systems, and flue assembly.
Installation Regulations and Standards
Outlines the essential regulations and standards governing boiler installation.
Relevant British Standards for Installation
Lists the specific British Standards codes of practice applicable to boiler installation.
Technical Data for Baxi Solo Models
20/4 RS Model Specifications
Presents detailed technical specifications for the Baxi Solo 20/4 RS model.
30/4 RS Model Specifications
Presents detailed technical specifications for the Baxi Solo 30/4 RS model.
40/4 RS Model Specifications
Presents detailed technical specifications for the Baxi Solo 40/4 RS model.
50/4 RS Model Specifications
Presents detailed technical specifications for the Baxi Solo 50/4 RS model.
60/4 RS Model Specifications
Presents detailed technical specifications for the Baxi Solo 60/4 RS model.
System Details and Requirements
Water Circulating Systems Explained
Discusses suitability for various system types and design considerations.
Bypass Requirements for Boiler Operation
Explains the necessity of an open circuit for residual heat removal.
Sealed System Design and Components
Covers safety valve, pressure gauge, and expansion vessel for sealed systems.
Low Head Installation Guide
Provides guidance for fully pumped low head installations.
Pipework Sizing and Routing Guidelines
Recommendations for pipework sizing and routing according to system requirements.
System Control Recommendations
Advice on optimal heating system controls for performance.
Site Requirements for Boiler Installation
Appliance Location and Air Supply
Specifies ideal location for satisfactory combustion and air supply.
Required Installation Clearances
Details the necessary vertical and horizontal clearances around the appliance.
Balanced Flue Position Guidelines
Provides guidelines for the correct positioning of balanced flue terminals.
Terminal Guard Installation Requirements
Specifies when and where flue terminal guards are required.
Flue Terminal Dimensions and Extensions
Information on standard flue suitability and optional extension kits.
Compartment Ventilation Requirements
Details air vent requirements for boilers installed in cupboards or compartments.
Gas Supply Installation Standards
Guidance on gas installation in accordance with BS 6891:1988.
Electrical Supply and Wiring Requirements
Specifies mains supply, earthing, polarization, and wiring regulations.
Boiler Installation Procedures
Fitting the Wall Mounting Plate
Step-by-step instructions for mounting the wall plate.
Flue and Air Duct Preparation
Instructions for preparing the flue duct and air duct assemblies.
Fitting the Air Ducts into the Wall
Procedure for installing the inner and outer air ducts.
Mounting the Boiler Unit
Instructions for lifting and securing the boiler onto the mounting plate.
Fitting the Flue Duct Assembly
Steps for connecting the flue duct assembly to the boiler.
Installing a Terminal Guard
Guidance on positioning and securing a flue terminal guard.
Connecting Water Pipework
Details on connecting flow and return pipes to the boiler.
Pipe Routing and Obstruction Clearance
Advice on routing pipes to avoid obstructions.
System Pipework Connections
Connecting pipework for fully pumped, sealed, and gravity systems.
Gas Supply Connection Procedure
Instructions for connecting the gas supply to the boiler.
Electrical Supply Wiring
Wiring the main electrical supply to the appliance.
Connecting Electrical Input Cables
Procedure for connecting the main electrical input cable.
Connecting Pump Outlet Cables
Procedure for connecting the pump outlet cables.
Gravity DHW & Pumped CH Wiring
Specific wiring modifications for gravity domestic hot water systems.
Commissioning the Appliance
System Preparation and Flushing
Steps for flushing the system, venting, and checking for leaks.
Gas Soundness and Pilot Ignition
Purging air, checking gas soundness, and lighting the pilot.
Setting External Controls
Fitting and setting thermostats and other external controls.
Main Burner Lighting and Adjustment
Procedure for lighting the main burner and adjusting gas pressure.
Final Checks and Customer Settings
Final checks on flame failure, gas soundness, and setting customer controls.
Fitting the Outer Case
Outer Case Removal and Refitting
Instructions for removing and reattaching the boiler's outer casing.
User Instruction Handover
Guidance on instructing the user and handing over documentation.
Overheat Cut-Off Device Operation
Operation and Manual Reset Procedure
Explains the overheat cut-off function and how to reset it.
Annual Servicing Procedures
Servicing Preparation and Disassembly
Steps for isolating power and disassembling the boiler for servicing.
Cleaning the Burner and Injector
Instructions for cleaning the burner and its injector.
Cleaning the Pilot Assembly
Procedure for cleaning the pilot light assembly.
Cleaning the Combustion Box
Guide for cleaning the combustion box and heat exchanger.
Changing Boiler Components
Component Access and Disconnection
General steps for accessing and disconnecting various components.
Piezo Igniter Replacement Procedure
Instructions for replacing the piezo igniter unit.
Solenoid Operator Replacement Procedure
Instructions for replacing the gas valve solenoid operator.
Thermocouple & Spark Electrode Replacement
Steps for replacing the thermocouple and spark electrode.
Pilot Viewing Window & Pilot Injector Replacement
Procedure for replacing the pilot viewing window and pilot injector.
Thermostat Replacement Procedure
General instructions for changing the main or overheat thermostat.
Main and Overheat Thermostat Replacement
Detailed steps for replacing main and overheat thermostats.
Burner and Injector Replacement
Instructions for removing and replacing the burner and injector.
Gas Valve Replacement Procedure
Steps for removing and replacing the gas valve.
Insulation Panel Replacement
Procedure for replacing the boiler's insulation panels.
Fault Finding and Troubleshooting Guide
Gas Leak Diagnosis and Causes
Troubleshooting symptoms and possible causes of gas leaks.
Burner Ignition and Operation Faults
Diagnosing issues with burner ignition and operation.
Overheat Thermostat Fault Diagnosis
Troubleshooting repeated overheat cut-offs and reignition problems.
Pilot Light Ignition Issues
Diagnosing problems with the pilot light not lighting or staying lit.