Table of Contents
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PREFACE
This Service Manual describes the
technical features and servicing
procedures for the KYMCO Bet & Win
125/150.
Section 1 contains the precautions for
all operations stated in this manual.
Read them carefully before any
operation is started.
Section 2 is the removal/installation
procedures for the frame covers which
are subject to higher removal/installation
frequency during maintenance and
servicing operations.
Section 3 describes the inspection/
adjustment procedures, safety rules and
service information for each part, starting
from periodic maintenance.
Sections 5 through 13 give instructions
for disassembly, assembly and adjustment
of engine parts. Section 14 is the
removal/ installation of chassis. Section
16 states the testing and measuring
methods of electrical equipment.
Most sections start with an assembly or
system illustration and troubleshooting
for the section. The subsequent pages
give detailed procedures for the section.
The information and contents included in
this manual may be different from the
motorcycle in case specifications are
changed.
KWANG YANG MOTOR CO., LTD.
OVERSEAS SALES DEPARTMENT
OVERSEAS SERVICE SECTION
Bet & Win 125/150
TABLE OF CONTENTS
SHOCK ABSORBER/FRONT FORK
SWITCH/TEMPERATURE
GAUGE/INSTRUMENTS/ LIGHTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
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Chapters
Table of Contents
Troubleshooting
Related Manuals for KYMCO Bet & Win 150
Summarization of Contents
Preface
Service Manual Overview
Describes technical features and servicing procedures for the KYMCO Bet & Win 125/150.
Section 1: Precautions
Contains precautions for all operations stated in the manual.
Section 2: Frame Covers
Details removal/installation procedures for frame covers used frequently in maintenance.
Section 3: Inspection and Adjustment
Covers inspection/adjustment, safety rules, and service info for each part.
Sections 5-13: Engine Parts
Provides instructions for disassembly, assembly, and adjustment of engine parts.
Section Structure
Most sections begin with illustrations and troubleshooting for the section.
General Information
Serial Number Location
Illustrates the location of the Vehicle Identification Serial Number.
Specifications
Details technical specifications for the motorcycle's engine and components.
Service Precautions
Outlines important safety and handling procedures for servicing the motorcycle.
Symbols
Explains the various symbols used throughout the service manual.
Torque Values
Lists critical torque specifications for important fasteners.
Special Tools
Lists specialized tools required for specific maintenance tasks.
Lubrication Points (Engine)
Details lubrication points and recommended lubricants for engine components.
Lubrication Points (Frame)
Outlines lubrication points for frame components and general guidelines.
Cable and Harness Routing
Illustrates the proper routing for cables and wire harnesses.
Wiring Diagram
Provides a comprehensive wiring diagram for the motorcycle's electrical system.
Troubleshooting - Engine Starting Issues
Guides on diagnosing and resolving engine starting problems.
Troubleshooting - Engine Power Issues
Guides on diagnosing and resolving engine power loss issues.
Troubleshooting - Performance Issues (Idle/Low Speed)
Guides on diagnosing and resolving performance issues at idle and low speeds.
Troubleshooting - Performance Issues (High Speed)
Guides on diagnosing and resolving performance issues at high speeds.
Troubleshooting - Engine Noise
Guides on diagnosing and resolving engine noise issues.
Troubleshooting - Clutch and Pulley Issues
Guides on diagnosing and resolving clutch and pulley problems.
Troubleshooting - Starter Motor Issues
Guides on diagnosing and resolving starter motor problems.
Troubleshooting - Ignition System Issues
Guides on diagnosing and resolving ignition system issues (no spark).
Troubleshooting - Charging System Issues
Guides on diagnosing and resolving poor charging issues.
Troubleshooting - Fuel Gauge Issues
Guides on diagnosing and resolving fuel gauge pointer problems.
Troubleshooting - Steering and Suspension Issues
Guides on diagnosing steering and suspension performance issues.
Troubleshooting - Brake Performance Issues
Guides on diagnosing and resolving poor brake performance issues.
Exhaust Muffler and Frame Covers
Exhaust Muffler and Frame Covers Overview
Chapter title for exhaust muffler and frame covers.
Schematic Drawing
Provides an exploded view schematic of exhaust muffler and frame covers.
Service Information
Includes general instructions and torque values for muffler and cover service.
Troubleshooting
Addresses issues such as noisy mufflers and lack of power.
Frame Covers Removal
Step-by-step instructions for removing various frame covers.
Handlebar Cover Removal
Procedure for removing the handlebar back cover.
Bottom Cover Removal
Procedure for removing the bottom cover and side stand.
Front Fender Removal
Procedure for removing the front fender cover.
Exhaust Muffler Removal
Procedure for removing the exhaust muffler.
Inspection and Adjustment
Inspection and Adjustment Overview
Chapter title for inspection and adjustment procedures.
Service Information and Specifications
Contains general instructions and key specifications for maintenance.
Maintenance Schedule
Details the periodic maintenance schedule based on mileage.
Fuel Line and Filter Inspection
Instructions for inspecting fuel lines and replacing the fuel filter.
Throttle Operation Check
Procedure for checking throttle grip smooth movement and free play.
Engine Oil Inspection and Change
Covers engine oil level check, oil change, and filter screen inspection.
Air Cleaner Inspection
Procedure for inspecting and replacing the air cleaner element.
Spark Plug Inspection
Instructions for inspecting the spark plug for wear and deposits.
Valve Clearance Inspection and Adjustment
Steps for inspecting and adjusting valve clearance.
Carburetor Idle Speed Adjustment
Procedure for checking and adjusting carburetor idle speed.
Ignition Timing Check
Instructions for checking ignition timing using a timing light.
Cylinder Compression Test
Procedure for testing cylinder compression and interpreting results.
Final Reduction Gear Oil Check
Instructions for checking and changing final reduction gear oil.
Drive Belt Inspection
Procedure for inspecting the drive belt for wear or damage.
Headlight Aim Adjustment
Instructions for adjusting the headlight aim.
Clutch Shoe Wear Inspection
Procedure for checking clutch shoe wear.
Cooling System Inspection
Covers coolant level inspection and coolant replacement.
Brake System Inspection
Covers brake lever play, fluid level, and disk/pad inspection.
Nuts, Bolts, and Fasteners Check
Instructions for checking chassis nuts and bolts for looseness.
Wheels and Tires Inspection
Covers tire inspection for damage and checking tire pressure.
Steering Handlebar Check
Procedure for checking steering handlebar rotation and adjusting head bearing.
Suspension Inspection
Covers inspection of shock absorbers and engine hanger bushings.
Lubrication System
Lubrication System Overview
Chapter title for the lubrication system.
Schematic Drawing
Provides a diagram illustrating the lubrication system.
Service Information
Includes general instructions and specifications for the lubrication system.
Troubleshooting
Addresses issues related to oil level, lubrication pressure, and oil contamination.
Engine Oil and Oil Filter Service
Covers engine oil/filter inspection, oil change, and oil filter screen maintenance.
Oil Pump Removal
Step-by-step instructions for removing the oil pump.
Oil Pump Inspection and Assembly
Procedures for inspecting clearances and assembling the oil pump.
Oil Pump Installation
Step-by-step instructions for installing the oil pump assembly.
Engine Removal and Installation
Engine Removal and Installation Overview
Chapter title for engine removal and installation.
Schematic Drawing
Provides an exploded view schematic of engine mounting.
Service Information
Includes general instructions and specifications for engine removal/installation.
Torque Values
Lists critical torque specifications for engine mounting bolts.
Engine Removal Procedure
Step-by-step instructions for removing the engine from the motorcycle.
Engine Hanger Removal
Procedure for removing the engine hanger and inspecting its components.
Engine Installation Procedure
Step-by-step instructions for installing the engine back into the motorcycle.
Cylinder Head and Valves
Cylinder Head and Valves Overview
Chapter title for cylinder head and valve service.
Schematic Drawing
Provides an exploded view schematic of the cylinder head and valves.
Service Information
Includes general instructions, specifications, and special tools for valve service.
Torque Values
Lists critical torque specifications for cylinder head assembly.
Troubleshooting
Addresses issues related to poor performance, smoke, and noise from the cylinder head.
Cylinder Head Cover Removal
Step-by-step instructions for removing the cylinder head cover.
Camshaft Removal
Procedure for removing the camshaft from the cylinder head.
Camshaft Inspection
Instructions for inspecting camshaft lobes and bearings for wear.
Camshaft Holder Disassembly
Procedure for disassembling the camshaft holder.
Camshaft Holder Inspection
Inspects camshaft holder, rocker arms, and shafts for wear.
Cylinder Head Removal
Step-by-step instructions for removing the cylinder head.
Cylinder Head Disassembly
Procedure for disassembling the cylinder head, including valve components.
Cylinder Head Inspection
Checks cylinder head for warpage, cracks, and valve area condition.
Valve Spring Free Length Measurement
Procedure for measuring the free length of valve springs.
Valve and Valve Guide Inspection
Inspects valves for bending and wear, and checks valve movement in guides.
Cylinder Head Assembly
Step-by-step instructions for assembling the cylinder head.
Cylinder Head Installation
Step-by-step instructions for installing the cylinder head.
Camshaft Installation
Step-by-step instructions for installing the camshaft and cam chain.
Cylinder Head Cover Installation
Procedure for installing the cylinder head cover and adjusting valve clearance.
Cylinder and Piston
Cylinder and Piston Overview
Chapter title for cylinder and piston service.
Schematic Drawing
Provides an exploded view schematic of the cylinder and piston assembly.
Service Information
Includes general instructions and specifications for cylinder and piston service.
Troubleshooting
Addresses issues related to compression, smoke, and noise from cylinder/piston.
Cylinder Removal
Step-by-step instructions for removing the cylinder.
Piston Removal
Procedure for removing the piston from the cylinder.
Piston Inspection
Inspects piston, pin, and rings; measures ring-to-groove clearance.
Piston Ring Installation
Instructions for installing piston rings and measuring ring end gap.
Piston Inspection (Continued)
Measures piston O.D., clearances, and checks for wear.
Cylinder Inspection
Inspects cylinder bore for wear, warpage, roundness, and cylindricity.
Piston Ring Installation (Continued)
Details installing piston rings and checking end gap staggering.
Piston Installation
Step-by-step instructions for installing the piston, pin, and clip.
Cylinder Installation
Step-by-step instructions for installing the cylinder onto the crankcase.
Drive and Driven Pulleys / Kick Starter
Drive and Driven Pulleys / Kick Starter Overview
Chapter title for drive/driven pulleys and kick starter service.
Schematic Drawing
Provides an exploded view schematic of the pulley and kick starter system.
Service Information
Includes general instructions, specifications, torque values, and special tools.
Troubleshooting
Addresses issues with engine starting, power, and stalling related to pulleys.
Left Crankcase Cover Service
Procedures for removing and installing the left crankcase cover.
Drive Pulley Service
Covers drive pulley removal, inspection, and disassembly.
Drive Pulley Assembly
Instructions for assembling the drive pulley components.
Clutch/Driven Pulley Inspection
Inspects clutch shoes, lining thickness, and clutch outer.
Clutch/Driven Pulley Disassembly
Procedure for disassembling the clutch/driven pulley assembly.
Clutch/Driven Pulley Assembly
Instructions for assembling the clutch and driven pulley.
Kick Starter Removal
Step-by-step instructions for removing the kick starter components.
Kick Starter Inspection
Inspects kick starter spindle, gears, springs, and bushings for wear.
Kick Starter Installation
Step-by-step instructions for installing the kick starter.
Final Reduction
Final Reduction Overview
Chapter title for the final reduction gear system.
Schematic Drawing
Provides an exploded view schematic of the final reduction gears.
Service Information
Includes general instructions, specifications, and special tools for final reduction.
Troubleshooting
Addresses issues like abnormal noise and oil leaks in the final reduction.
Final Reduction Disassembly
Step-by-step instructions for disassembling the final reduction system.
Final Reduction Inspection
Inspects countershaft, gears, and bearings for wear or damage.
Bearing Replacement
Procedures for replacing bearings in transmission and crankcase covers.
Final Reduction Assembly
Step-by-step instructions for assembling the final reduction system.
A.C. Generator and Starter Clutch
A.C. Generator and Starter Clutch Overview
Chapter title for A.C. generator and starter clutch service.
Schematic Drawing
Provides an exploded view schematic of the A.C. generator and starter clutch.
Service Information
Includes general instructions, specifications, and troubleshooting for the system.
Troubleshooting
Addresses issues where the starter motor rotates but the engine does not start.
Right Crankcase Cover Removal
Step-by-step instructions for removing the right crankcase cover.
Stator Removal
Procedure for removing the A.C. generator stator.
Flywheel Removal
Procedure for removing the flywheel using specialized tools.
Starter Clutch Service
Covers starter clutch removal and inspection of gears.
Flywheel Installation
Step-by-step instructions for installing the flywheel.
Stator Installation
Procedure for installing the A.C. generator stator and pulser coil.
Right Crankcase Cover Installation
Step-by-step instructions for installing the right crankcase cover.
Crankcase and Crankshaft
Crankcase and Crankshaft Overview
Chapter title for crankcase and crankshaft service.
Schematic Drawing
Provides an exploded view schematic of the crankcase and crankshaft.
Service Information
Includes general instructions, specifications, and troubleshooting for the system.
Crankcase Separation
Step-by-step instructions for separating the crankcase halves.
Crankshaft Inspection
Measures connecting rod clearances and checks for runout.
Crankshaft Inspection (Continued)
Measures crankshaft runout and bearing play.
Crankcase Assembly
Instructions for cleaning mating surfaces and installing oil seals.
Crankcase Assembly (Continued)
Installs crankshaft, dowels, gasket, and right crankcase half.
Crankcase Assembly (Continued)
Installs cam chain and tensioner slipper.
Cooling System
Cooling System Overview
Chapter title for the cooling system service.
Schematic Drawing
Provides a diagram illustrating the cooling system components.
Service Information
Includes general instructions, special tools, and troubleshooting for the cooling system.
Troubleshooting
Addresses issues like high engine temperature and coolant leaks.
Specifications
Details radiator cap pressure, thermostat specs, and coolant properties.
Cooling System Testing
Covers radiator cap and radiator inspection procedures.
Radiator Removal
Step-by-step instructions for removing the radiator.
Radiator Disassembly
Procedure for disassembling the radiator and fan/shroud.
Fan Motor Check
Procedure for testing the cooling fan motor.
Thermostatic Switch Check
Procedure for testing the thermostatic switch operation.
Radiator Installation
Step-by-step instructions for installing the radiator.
Water Pump - Mechanical Seal Inspection
Inspects the water pump's mechanical seal for leaks.
Water Pump/Impeller Removal
Procedure for removing the water pump impeller and cover.
Mechanical Seal Inspection
Inspects the mechanical seal and seal washer for wear or damage.
Water Pump Shaft Removal
Procedure for removing the water pump shaft and its bearings.
Mechanical Seal Replacement
Instructions for removing and installing a new mechanical seal.
Water Pump Shaft Installation
Procedure for installing the water pump shaft outer bearing.
Water Pump Shaft Installation (Continued)
Installs shaft, inner bearing, snap ring, and water pump assembly.
Water Pump/Impeller Installation
Instructions for installing the impeller and water pump assembly.
Water Pump/Impeller Installation (Continued)
Installs impeller and water pump cover.
Thermosensor Removal
Step-by-step instructions for removing the thermosensor.
Thermosensor Inspection
Procedure for testing thermosensor resistance at different temperatures.
Thermosensor Installation
Step-by-step instructions for installing the thermosensor.
Thermostat Removal
Step-by-step instructions for removing the thermostat.
Thermostat Inspection
Procedure for checking thermostat operation at different temperatures.
Thermostat Installation
Instructions for installing the thermostat and O-ring.
Fuel System, Carburetor, Fuel Pump, Fuel Tank
Fuel System, Carburetor, Fuel Pump, Fuel Tank Overview
Chapter title for fuel system components.
Fuel System Overview
Provides a general overview of the fuel system.
Schematic Drawing
Provides an exploded view schematic of the carburetor system.
Carburetor Jet Operation
Explains the function of carburetor jets at different speed ranges.
Fuel Pump Construction
Describes the construction and working principle of the vacuum-type fuel pump.
Service Information
Includes general instructions, safety precautions, and specifications.
Troubleshooting
Addresses common fuel system problems like engine not starting or poor performance.
Carburetor Removal
Step-by-step instructions for removing the carburetor.
Vacuum Chamber Disassembly
Procedure for disassembling the vacuum chamber.
Float Chamber Disassembly
Step-by-step instructions for disassembling the float chamber.
Float Valve Inspection
Inspects the float valve seat for wear.
Jets and Screws Removal
Procedure for removing main jet, slow jet, and pilot screw.
Auto Bystarter Inspection and Removal
Inspects and removes the auto bystarter unit.
Air Cut-off Valve Removal
Step-by-step instructions for removing the air cut-off valve.
Air Cut-off Valve Assembly
Instructions for assembling the air cut-off valve body.
Auto Bystarter Installation
Step-by-step instructions for installing the auto bystarter.
Float Chamber Assembly
Instructions for assembling the float chamber components.
Float Level Inspection
Procedure for measuring and adjusting the float level.
Vacuum Chamber Assembly
Instructions for assembling the vacuum chamber.
Carburetor Installation
Step-by-step instructions for installing the carburetor.
Fuel Pump Removal
Step-by-step instructions for removing the fuel pump.
Fuel Pump Disassembly
Procedure for disassembling the fuel pump.
Fuel Pump Inspection
Inspects fuel pump diaphragms, gaskets, valves, and matters.
Fuel Pump Assembly
Step-by-step instructions for assembling the fuel pump.
Fuel Pump Installation
Step-by-step instructions for installing the fuel pump.
Fuel Tank Removal
Step-by-step instructions for removing the fuel tank.
Fuel Strainer Service
Covers fuel strainer removal, inspection, and installation.
Steering Handlebar, Front Wheel, Front Brake, Front Shock Absorber, Front Fork
Steering Handlebar, Front Wheel, Front Brake, Front Shock Absorber, Front Fork Overview
Chapter title for steering, wheel, brake, and suspension systems.
Schematic Drawing
Provides an exploded view schematic of the front end components.
Service Information
Includes general instructions, specifications, torque values, and special tools.
Troubleshooting
Addresses issues like hard steering, wheel wobble, and poor brake performance.
Steering Handlebar Service
Covers steering handlebar removal and installation procedures.
Front Wheel Service
Covers front wheel removal and inspection of axle and rim.
Wheel Rim Inspection
Procedure for checking the wheel rim runout.
Front Wheel Bearing Inspection
Inspects front wheel bearings for smooth operation and tight fit.
Front Wheel Bearing Replacement
Instructions for replacing front wheel bearings and distance collar.
Front Wheel Installation
Step-by-step instructions for installing the front wheel.
Front Brake Master Cylinder Service
Covers removal, disassembly, inspection, and assembly of the master cylinder.
Front Brake Fluid Refilling
Procedure for refilling the front brake fluid reservoir.
Front Brake Fluid Bleeding
Instructions for bleeding air from the front brake system.
Brake Caliper Removal
Step-by-step instructions for removing the brake caliper.
Brake Caliper Disassembly
Procedure for disassembling the brake caliper.
Brake Caliper Inspection
Inspects brake caliper piston and cylinder for wear or damage.
Brake Caliper Assembly
Step-by-step instructions for assembling the brake caliper.
Brake Caliper Installation
Step-by-step instructions for installing the brake caliper.
Front Shock Absorber Removal
Step-by-step instructions for removing the front shock absorbers.
Front Shock Absorber Disassembly
Procedure for disassembling the front shock absorber.
Front Shock Absorber Inspection
Inspects shock absorber tube, spring, damper, and oil seal for wear.
Front Shock Absorber Assembly
Step-by-step instructions for assembling the front shock absorber.
Front Shock Absorber Installation
Step-by-step instructions for installing the front shock absorbers.
Front Fork Removal
Step-by-step instructions for removing the front fork.
Bottom Cone Race Replacement
Procedure for replacing the bottom cone race.
Ball Race Replacement
Procedure for driving out and replacing ball races.
Front Fork Installation
Instructions for installing ball races, fork, and steering stem.
Rear Brake, Rear Fork, Rear Wheel, Rear Shock Absorber
Rear Brake, Rear Fork, Rear Wheel, Rear Shock Absorber Overview
Chapter title for rear end components.
Schematic Drawing
Provides an exploded view schematic of the rear end components.
Service Information
Includes general instructions, specifications, torque values, and special tools.
Troubleshooting
Addresses issues like rear wheel wobble, poor brake performance, and shock absorber problems.
Rear Brake Caliper Service
Covers rear brake caliper removal, inspection, disassembly, and installation.
Rear Fork Removal
Step-by-step instructions for removing the rear fork.
Rear Wheel Removal
Step-by-step instructions for removing the rear wheel.
Rear Wheel Inspection
Procedure for checking the rear wheel rim runout.
Rear Shock Absorber Removal
Step-by-step instructions for removing the rear shock absorbers.
Rear Shock Absorber Disassembly
Procedure for disassembling the rear shock absorbers.
Rear Shock Absorber Inspection
Inspects damper rod, damper, and spring for wear or damage.
Rear Shock Absorber Assembly
Step-by-step instructions for assembling the rear shock absorbers.
Rear Shock Absorber Installation
Step-by-step instructions for installing the rear shock absorbers.
Battery and Charging System
Battery and Charging System Overview
Chapter title for battery and charging system service.
Charging System Layout
Provides a visual layout of the charging system components.
Charging Circuit Diagram
Illustrates the wiring diagram for the charging circuit.
Service Information
Includes general instructions and specifications for battery and charging system.
Troubleshooting
Addresses issues related to no power, low power, and charging system failure.
Battery Service
Covers battery removal, installation, voltage inspection, and charging procedures.
Charging System Current Test
Procedure for testing the charging system's current output.
A.C. Generator Inspection
Instructions for inspecting the A.C. generator.
Regulator/Rectifier Inspection
Checks continuity and resistance of the regulator/rectifier.
Voltage Regulation Test
Tests the voltage output of the regulator/rectifier.
Charging Indicator Inspection
Procedure for testing the charging indicator light.
Ignition System
Ignition System Overview
Chapter title for the ignition system service.
Ignition System Layout
Provides a visual layout of the ignition system components.
Ignition Circuit Diagram
Illustrates the wiring diagram for the ignition system.
Service Information
Includes general instructions, specifications, and troubleshooting for the ignition system.
Troubleshooting
Addresses issues like no spark and poor engine starting.
Spark Plug Inspection
Refers to Section 3 for spark plug inspection and adjustment.
Ignition Coil Inspection and Continuity Test
Procedure for inspecting the ignition coil and testing its continuity.
A.C. Generator and Exciter Coil/Pulser Coil Inspection
Inspects A.C. generator, exciter coil, and pulser coil resistance.
CDI Unit Resistance Inspection
Procedure for measuring the resistance of the CDI unit terminals.
Starting System
Starting System Overview
Chapter title for the starting system service.
Starting System Layout
Provides a visual layout of the starting system components.
Starting Circuit Diagram
Illustrates the wiring diagram for the starting circuit.
Service Information
Includes general instructions, specifications, and troubleshooting for the starting system.
Troubleshooting
Addresses issues like starter motor not turning and lack of power.
Starter Motor Removal
Step-by-step instructions for removing the starter motor.
Starter Motor Disassembly
Procedure for disassembling the starter motor.
Starter Motor Case Continuity Check
Checks continuity of starter motor terminals, brushes, and bearings.
Starter Motor Assembly
Step-by-step instructions for assembling the starter motor.
Starter Motor Installation
Step-by-step instructions for installing the starter motor.
Starter Clutch Inspection
Refers to Chapter 10 for starter clutch service.
Starter Relay Inspection
Procedure for inspecting starter relay continuity.
Starter Relay Operation Test
Tests the starter relay operation by checking continuity.
Switches, Horn, Fuel Unit, Thermostatic Switch, Temperature Gauge, Instruments, Lights
Switches, Horn, Fuel Unit, Thermostatic Switch, Temperature Gauge, Instruments, Lights Overview
Chapter title for electrical equipment.
Electrical Equipment Layout
Provides a visual layout of the motorcycle's electrical components.
Service Information
Includes general instructions and specifications for electrical components.
Troubleshooting
Addresses issues with lights, fuel gauge, and temperature gauge.
Ignition Switch Inspection
Procedure for checking ignition switch continuity.
Headlight Switch Inspection
Procedure for checking headlight switch continuity.
Starter Switch Inspection
Procedure for checking starter switch continuity.
Hazard Switch Inspection
Procedure for checking hazard switch continuity.
Horn Button Inspection
Procedure for checking horn button continuity.
Turn Signal Switch Inspection
Procedure for checking turn signal switch continuity.
Dimmer Switch Inspection
Procedure for checking dimmer switch continuity.
Stop Switch Inspection
Procedure for checking stop switch continuity.
Horn Inspection
Procedure for testing the horn's operation.
Fuel Unit Inspection
Measures fuel unit resistance at different float positions.
Fuel Gauge Inspection
Checks fuel gauge needle indication by moving the fuel unit float.
Thermostatic Switch Inspection
Tests the thermostatic switch operation related to fan motor.
Temperature Gauge Inspection
Tests the temperature gauge operation by grounding the thermosensor wire.
Heater Controler Unit Inspection
Tests the voltage output of the heater controler unit.
Instruments Removal
Step-by-step instructions for removing the instrument cluster.
Instruments Disassembly and Assembly
Procedure for disassembling and reassembling the instruments.
Instruments Installation
Procedure for installing the instrument cluster.
Headlight Bulb Replacement
Instructions for replacing headlight and turn signal bulbs.
Front Position Light Bulb Replacement
Instructions for replacing front position light bulbs.
Front Turn Signal Light Bulb Replacement
Instructions for replacing front turn signal light bulbs.
Taillight/Rear Turn Signal Light Bulb Replacement
Instructions for replacing taillight and rear turn signal bulbs.
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