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Manuals
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Subaru Manuals
Automobile
360 Custom
Service manual
Subaru 360 Custom Service Manual
360 series engine section service manual
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Table Of Contents
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Contents
Table of Contents
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Table of Contents
Contents
Engine Performance Curve
Main Specifications
Mounting and Dismounting Engine
Mounting and Dismounting the Engine
Supporting the Car Body
Removing the Battery Grounding Band
Dismounting the Engine
Removing the Engine Room under Cover
Draining Gear Oil
Shifting the Position of the Diagonal Member
Removing the Clutch Gear
Removing the Oil Tank Pipe
Protector (When Removing the Clutch Housing)
Removing the Rear Axle
Removing the Engine Hood
Removing the Choke Cable and Accelerator Cable
Removing the Fuel Pipe and Fuel Cock Pipe
Removing the Wiring Harnes (Rear) and Battery Cable
Removing the Boot (Duct)
Removing the Gear Change Rod
Removing the Heater Duct
Disconnecting the Back-Up Light Switch Wires
Supporting the Engine
Removing the Engine Mounting Bracket
Removing the Cross Member
Removing Ancillary Parts
Removing the Muffler
Removing the Clutch Lever and Bracket (Clutch Cable Support)
Removing the Cross Member (Engine Rear Support)
Removing the Lower Duct
Mounting the Engine
Removing the Engine Mounting Bracket and Cushion Rubber
Mounting and Dismounting the Engine for Truck & Van
Removing the Trap Door and Grounding Band
Removing the Hose (Battery)
Disconnecting the Back-Up Light Switch Wire
Removing the Wiring Harness (Rear) and Battery Cable
Removing the Air Intake Hose and Boot (Duct)
Engine and Transmission
Engine Power Unit
Construction of Engine
Crankshaft
Crankcase
Cylinder and Cylinder Head
Piston
Connecting Rod
Intake and Exhaust Manifolds
Cooling System
Carburetor and Intake System
Clutch
Transmission
Differential
Ancillary Parts
Ignition System
Starter Motor
Generator
Engine Maintenance
Clutch View
Engine Disassembly
Removing the Generator
Removing the Clutch Cable
Removing the Starter
Removing the Clutch Housing Cover
Removing the Clutch Assembly
Disassembly of Clutch Assembly
Removing the Clutch Housing
Checking and Adjusting Parts
Adjusting the Heihgt of the Release Lever
Transmission Torque of Clutch
Checking the Clutch Disc
Load of Clutch Spring
Wear of the Clutch Disc and Spline of the Primary Reduction Pinion
Clearance between the Clutch Cover and Primary Reduction Pinion
Engine Assembly
Assembling the Clutch Assembly
Refitting the Clutch Housing
Refitting the Clutch Assembly
Refitting Clutch Housing Cover
Refitting Starter
Refitting Generator
Refitting Protector
Refitting the Clutch Cable
Attaching the Engine Room under Cover
Cylinder Head, Cylinder and Piston Disassembly
Cylinder Head, Cylinder and Piston - Checking and Adjustments
Cylinder Head, Cylinder and Piston Assembly
Engine Maintenance Procedures
Engine Cleaning
Engine Proper Cross-Section Drawing
Engine Disassembly Procedures
Checking and Adjusting of Engine Parts
Measuring and Correcting Cylinder Wear
Boring and Honing of the Cylinder
Minimum Clearance between the Cylinder and Piston
Fitting of the Piston and Piston Pin
Checking the Crankshaft Assembly
Engine Assembly Procedures
Wear of the Distributor Drive Gear and Distributor Pinion
Checking the Fan
Engine Running-In Operation
Transmisson Diagram
Regarding the Synchromesh Gear System
Synchromesh Gear System Disassembly
Transmission Parts Checking and Adjustment
Wear of the Synchronizer Ring
Wear of the Insert (Synchronizer Hub)
Deformation and Wear of the Snap Ring (Transmission Synchronizer)
Meshing of the Synchronizer Sleeve and Synchronizer Hub
Wear of the Main Shaft Spline
Wear of Gears
Wear of Bushing
Wear of the Ball Bearings and Needle Bearing
Transmission Assembly
Gear Shifting Force
Differential Diagram
Differential Disassembly
Differential Parts Checking and Adjusting
Wear of the Differential Side Gear and Differential Pinion
Clearance between the Differential Side Gear and Block
Clearance between the Universal Joint Cross and Side Gear
Wear of the Universal Joint Needle Bearing
Differential Assembly
Clearance in the Rear Axle Direction of the Differential Assembly
Wear of the Final Reduction Gear and Pinion
Wear of the Ball Bearing
Checking and Adjusting Engine
Checking Compression Pressure
Checking Spark Plugs
Adjusting Ignition Timing
Replacing Air Cleaner Element
Cleaning the Carburetor (Without Removing)
Checking the Battery
Checking and Changing Gear Oil
Adjusting Engine Idling Speed
Engine Ancillary Parts
Carburetor Construction and Function
Main Fuel System
Low Speed System
Starting System
Carburetor Setting
Carburetor Handling Precautions
Precausions in Disassembly and Assembly
Troubles and Remedies
Fuel Pump Performance and Specifications
Fuel Pump Test Standard
Fuel Pump Construction and Function
Fuel Pump Disassembly and Assembly
Fuel Pump Check after Assembly
Oil Pump Description
Reciprocating and Rotating Movement of the Plunger
Rotating Movement of the Plunger and Valve Action
Duty of Differential Plunger
Pumping Action
Delivery Controlling Function
Oil Pump Maintenance
Check Valve
Draining Air from Oil Pipes
Adjusting the Oil Pump Control Cable
Checking and Correcting the Oil Pump
When Oil Consumption Is Either too High or too Low
When the Accelerator Pedal Becomes Suddenly Light or Heavy
Checking of the Oil Pump at 50,000 Km (30,000 Miles)
Replacing the Oil Pump
Measuring Method of the Oil Pump Delivety Efficiency
Electrical Equipment
Electrial Equipment Specifications
Starter Motor View and Specifications
Starter Motor Test Standard
Starter Motor Construction and Function
Starter Function
Starter Parts Function and Construction
Over-Running Clutch
Magnetic Switch
Threaded Spline
Armature Brake
Starter Motor Lubrication
Starter Motor Troubles and Repairs
Worn Bearing Bush
Poor Engaging between the Pinion and Gear
Starting Motor Electrical Failures
Starting Motor Disassembly and Assembly
Starter Motor Testing
No-Load Test
Testing the Action of a Magnetic Switch
Precautions in Starter Handling
Return Test
Measuring Actuation Voltage
Generator (DC) View, Performance and Specifications
Generator Exploded View
Generator Testing
Output Test (Generator)
Motoring Test (Generator)
Generator Ttoubles and Repairs
Cause and Remedy for Poor Generation
Brush Wear
Regulator Performance and Specificaions
Regulator Construction
Regulator Adjustment
Remedies for Abnormalities of the Regulator
Distributor Performance and Specifications
Distributor Construction
Reverse Rotation Prevention (Distributor)
Precaution in Distributor Handling
Point Gap Adjustment
Checking the Condenser
Checking the Cap Rotor Head
Precautions in Handling the Governor Advancer
Distributor Troubles and Remedies
The Engine Does Not Start
The Engine Turns but the Running Condition Is Not Good
Ignition Coil Construction and Performance
Ignition Coil Handling
Spark Plug
Tightening Torque Table
Special Tools
Separate Lubrication System (Subarumatic)
Special Characteristics of Subarumatic Two-Stroke Engine
Subarumatic Oil
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