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Manuals
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Miller Manuals
Welding System
Maxstar 200 DX
Owner's manual
Miller Maxstar 200 DX Owner's Manual
Arc welding power source
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Declaration of Conformity
Section 1 − Safety Precautions - Read before Using
Symbol Usage
Arc Welding Hazards
Additional Symbols for Installation, Operation, and Maintenance
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
Symboles Utilisés
Dangers Relatifs Au Soudage À L'arc
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
Proposition Californienne 65 Avertissements
Principales Normes de Sécurité
Informations Relatives Aux CEM
SECTION 3 − DEFINITIONS (CE Models)
Warning Label Definitions
WEEE Label (for Products Sold Within the EU)
Symbols and Definitions
Section 4 − Installation
Important Information Regarding CE Products (Sold Within the EU)
Serial Number and Rating Label Location
Specifications
Volt-Ampere Curves
Duty Cycle and Overheating
Selecting a Location
Weld Output Terminals and Selecting Cable Sizes
Remote 14 Receptacle Information
Automation 10-Pin Connection (LX Models)
Typical Automation Application
Gas Connections
TIG HF Impulse/ Lift-Arc DCEN (Direct Current Electrode Negative) Connections
Stick DCEP (Direct Current Electrode Positive) Connections
Tigrunner Connections
Electrical Service Guide
Connecting Input Power
Section 5 − Operation
Controls
Encoder Control
Amperage Control
Ammeter and Parameter Display
Voltmeter
Process Control
Lift-Arce and HF TIG Start Procedures
Output Control
Pulser Control (DX and LX Models)
Sequencer Controls (DX Models Only)
Adjust Controls (Preflow/Post Flow/Dig/Purge)
Spot Time Control (Reconfigured RMT 2T HOLD Output Selection)
Factory Parameter Defaults and Range and Resolution
Resetting Unit to Factory Default Settings (All Models)
Arc Timer/Counter Display
Section 6 − Advanced Functions
Accessing Advanced Functions
Programmable TIG Start Parameters
Output Control and Trigger Functions
Setting Preflow Time
Stick Open-Circuit Voltage (OCV) Selection
Stick Stuck Check Selection
Lockout Functions
Setting Unit to Display PPP While Pulse Welding (DX Models Only)
External Pulse Control
Section 7 − Maintenance and Troubleshooting
Routine Maintenance
Blowing out Inside of Unit
Voltmeter/Ammeter Help Displays
Troubleshooting
Section 8 − Electrical Diagrams
Section 9 − High Frequency (Hf)
Welding Processes Requiring High Frequency
Correct Installation
Section 10 − Setup Guides for (Gtaw) Tig Welding
DC - GTAW 16 Gauge Stainless Steel Set-Up
Section 11 − Selecting and Preparing a Tungsten for DC or Ac Welding with Inverter Machines
Selecting Tungsten Electrode (Wear Clean Gloves to Prevent Contamination of Tungsten)
Preparing Tungsten Electrode for DC Electrode Negative (DCEN) Welding or AC Welding with Inverter Machines
Section 12 − Guidelines for Tig Welding (Gtaw)
Positioning the Torch
Torch Movement During Welding
Positioning Torch Tungsten for Various Weld Joints
Section 13 − Setup Guide for (Smaw) Stick Welding
Front Panel Display for Stick DCEP (Direct Current Electrode Positive)
Stick Welding Procedure
Section 14 − Stick Welding (Smaw) Guidelines
Electrode and Amperage Selection Chart
Striking an Arc
Positioning Electrode Holder
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Conditions that Affect Weld Bead Shape
Electrode Movement During Welding
Lap Joint
Tee Joint
Weld Test
Section 15 − Parts List
Section 16 − Cooler Parts List
Section 17 − Cart Parts List
Options and Accessories
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Quick Links
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Connecting Input Power
2
Troubleshooting
Download this manual
Visit our website at
www.MillerWelds.com
R
Maxstar 200 SD, DX, And LX
(Including Optional Cart And Cooler)
CE And Non-CE Models
OM-2226
189783AL
2010−04
Processes
TIG (GTAW) Welding
Stick (SMAW) Welding
Description
115/230/400/460 Volt Models W/AutolineR
Arc Welding Power Source
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Table of Contents
Troubleshooting
SECTION 7 − MAINTENANCE AND TROUBLESHOOTING
60
Troubleshooting
63
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