Table of Contents
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Form Number 115 382427R2
Operator Manual
DX254 / 966651201
DX260 / 966651401
DX260 / 966721501
DX260 BF / 966651302
03/23/11
DX254 BF / 966651202
DX272 BF / 966651502
Please read the operator's manual carefully and make sure
you understand the instructions before using the machine.
DX260 / 966651301
DX272 / 966651501
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Table of Contents
Related Manuals for Dixon DX272 / 966651501
Summarization of Contents
Introduction to Your Dixon ZTR Mower
General Manual Overview
Provides an overview of the manual's structure and its relation to the machine's operation and safety.
Driving and Transport on Public Roads
Guidelines for safe transport and limitations on operating the machine on public roads.
Towing Precautions
Essential precautions and recommendations for safely towing equipment with the mower.
Machine Operation Guidelines
Details the machine's intended use and general safety practices during operation.
Introduction: Service and Identification
Importance of Good Service
Highlights the value of specialized retail stores for customer support and service.
Manufacturing Number Identification
Explains the location and identification of machine and engine serial numbers for reference.
Symbols and Decals Explained
Warning Symbols and Meanings
Identifies critical warning symbols and their meanings for operator safety.
Operational Symbols and Indicators
Explains symbols related to machine functions, controls, and safety indicators.
Safety Instructions and General Operation
Essential Safety Instructions
Provides crucial safety guidelines and warnings for operating the machine.
General Operation Safety Rules
Outlines rules for safe and proper operation, including area clearing and bystander safety.
Safety: Personal Equipment and Slopes
Personal Safety Equipment Recommendations
Details recommended protective gear for safe operation, including eye, hand, and hearing protection.
Slope Operation Safety Practices
Covers hazards and safe practices for operating on slopes, including angle limitations.
Safety: Children and Fuel Handling
Child Safety Precautions
Details safety precautions to ensure children are kept away from the operating machine.
Safety: Fuel Handling
Safe Gasoline Handling Procedures
Provides procedures for safely handling flammable fuel, including refueling and storage precautions.
Safety: General Maintenance
General Maintenance Safety Precautions
Outlines safety precautions during machine maintenance, cleaning, and adjustments.
Safety: Transport and ROPS
Machine Transport Guidelines
Provides guidelines and precautions for safely transporting the machine.
Rollover Protection System (ROPS)
Information and warnings regarding the use, damage, and replacement of the ROPS.
Spark Arrestor Information
Details on the availability and importance of spark arrestors for fire prevention.
Controls Overview
Control Locations Identification
Provides identification and labeling of all machine control components.
Controls: Motion and Tracking
Motion Control Lever Operation
Explains the operation and function of steering and speed control levers for movement and turning.
Controls: Meters and Adjustments
Hour Meter Functionality
Details the functionality and display of the hour meter for tracking operating time.
Tracking Knob Adjustment Procedure
Provides the procedure to adjust the tracking knob for straight machine alignment.
Controls: Starting and Engagement
Parking Brake Operation
Explains the location and function of the parking brake for securing the machine.
Blade Switch Function
Details how to engage and disengage the mower deck blades.
Ignition Switch Operation
Describes the operation of the ignition switch for starting and stopping the engine.
Controls: Various Functions
Fuse Identification and Function
Lists the location and function of the machine's electrical fuses.
Choke Control Operation
Explains the operation of the choke for cold engine starts to enrich fuel mixture.
Cutting Height Pedal Adjustment
Details the mechanism for adjusting the mower deck's cutting height.
Controls: Seat, Fuel, and Bypass
Seat Adjustment Lever
Describes the lever used for adjusting the operator's seat position.
Fuel Shut Off Valve Operation
Explains the operation of the fuel shut-off valve to control fuel flow.
Hydro Bypass Valve Engagement
Details how to engage transaxle bypass valves for manual movement of the machine.
Controls: Refueling
Refueling Procedures and Safety
Provides safe procedures and recommendations for refueling the machine's fuel tanks.
Operation: Training and Steering
Operator Training and Familiarization
Offers essential information for new operators on mower control and maneuverability.
Steering and Directional Control
Explains directional control and turning maneuvers using the steering levers.
Operation: Pre-Start and Safety Gear
Roll Bar and Safety Belt Usage
Details proper use, locking, and importance of the roll bar and seat belt for safety.
Before Starting Checks
Lists pre-operation inspections and conditions required to start the engine safely.
Operation: Starting the Engine
Engine Starting Procedure
Provides a step-by-step guide to starting the machine's engine, including safety interlocks.
Operation: Battery Assistance
Jumper Cable Procedure
Outlines the procedure for using jumper cables to start a machine with a weak battery.
Operation: Running the Machine
Running the Machine
Details steps to release the parking brake and set the cutting height for operation.
Operation: Mowing on Hills
Operating on Hills Safely
Provides safety guidelines, techniques, and slope angle limitations for mowing on inclines.
Operation: Stopping the Engine
Engine Stopping Procedure
Details the correct procedure for shutting down the engine and securing the machine.
Operation: Mowing Tips
Mowing Tips and Techniques
Offers advice for achieving optimal mowing results, including cutting height and speed.
Operation: Manual Movement
Moving Machine By Hand
Explains how to engage bypass valves for manual movement of the machine without engine power.
Maintenance: Initial and Interval Checks
Daily Maintenance Checks
Lists routine checks to be performed daily before operating the machine.
50-Hour Maintenance Interval
Details specific maintenance tasks recommended every 50 operating hours.
Maintenance: Longer Intervals
250-Hour Maintenance Interval
Details specific maintenance tasks recommended every 250 operating hours.
500-Hour Maintenance Interval
Details specific maintenance tasks recommended every 500 operating hours.
Maintenance: Battery Care
Battery Maintenance Procedures
Covers procedures for battery maintenance, charging, and terminal care.
Maintenance: Safety, Tires, and Brakes
Safety System Checks
Ensures the proper function of the machine's safety interlock systems.
Tire Pressure Check
Details recommended tire inflation pressures for optimal performance and safety.
Parking Brake Inspection
Covers visual inspection and functional testing of the parking brake mechanism.
Maintenance: Deck Belt Service
Deck Belt Removal and Installation
Provides procedures for removing and installing the mower deck drive belt.
Maintenance: Belt Replacement
Pump Belt Replacement Procedure
Details the procedure for replacing the pump drive belt.
V-Belt Inspection Guidelines
Offers guidelines for inspecting V-belts for wear and potential damage.
Maintenance: Cutting Blades
Cutting Blades Service and Replacement
Emphasizes the importance of sharp blades and outlines replacement procedures.
Maintenance: Mower Deck Adjustment
Mower Deck Adjustment and Leveling
Provides steps for leveling and adjusting the mower deck's height and pitch.
Maintenance: Rollers and Wheels
Anti-scalp Roller Adjustment
Details proper adjustment of anti-scalp rollers to prevent deck damage and scalping.
Caster Wheel Service
Covers inspection and servicing procedures for the machine's caster wheels.
Maintenance: Hardware, Cleaning, and Powertrain
Hardware Inspection
Daily inspection for loose or missing hardware on the machine.
Machine Cleaning Procedures
Recommends cleaning procedures for maintaining the machine's condition and lifespan.
ZT-5400 Powertrain Maintenance
Outlines external maintenance requirements for the ZT-5400 transmission unit.
Lubrication Schedule and Guidelines
Lubrication Schedule Details
Presents a schedule detailing lubrication points and recommended intervals.
General Lubrication Guidelines
Provides general guidelines and precautions for lubricating the machine's components.
Lubrication: Specific Points
Wheel and Deck Zerks Lubrication
Details lubrication points for wheels and mower deck components.
Front Wheel Mount Lubrication
Provides the specific procedure for lubricating the front wheel mount zerk.
Front Wheel Bearings Lubrication
Details the procedure for lubricating the front wheel bearings.
Deck Spindle Lubrication
Outlines the procedure for lubricating the mower deck spindles.
Lubrication: Transaxle and Purging
Transaxle Fluid Change Procedure
Covers the procedure for changing the transaxle fluid and filter.
Hydrostatic System Purging Procedures
Details the steps to purge air from the hydrostatic system after maintenance.
Troubleshooting Guide: Engine Issues
Engine Start Failures Troubleshooting
Lists common causes and solutions for the engine failing to start.
Starter Motor Issues Troubleshooting
Addresses troubleshooting problems related to the starter motor not turning the engine.
Troubleshooting Guide: Performance Issues
Rough Engine Operation Troubleshooting
Helps diagnose and fix issues causing rough engine running.
Vibration and Overheating Troubleshooting
Addresses problems related to machine vibrations and engine overheating.
Mowing Performance Troubleshooting
Troubleshoots uneven mowing results, deck engagement, and leaks.
Storage Preparation and Service
Winter Storage Preparation
Details steps for preparing the machine for long-term storage, including fuel and battery handling.
Service Recommendations
Provides information on ordering spare parts and scheduling annual service checks.
Wiring Diagram
Electrical System Schematic
Illustrates the machine's electrical system layout.
Technical Data: Engine and Transmission
Engine Specifications
Details engine manufacturer, type, power, fuel, and cooling systems.
Transmission Specifications
Provides information on transmission type, speed controls, and performance data.
Technical Data: Frame and Dimensions
Frame and Dimension Specifications
Lists specifications for cutting width, height, blade length, and overall machine dimensions.
Productivity and Weight Data
Includes data regarding mowing capacity per hour and the machine's overall weight.
Technical Data: Torque Specifications
Torque Specifications for Hardware
Lists torque values for various bolt sizes in U.S. Standard and Metric standards.
Conformity Certificates
USA Requirements and Labels
Information on compliance labels, state requirements, and the value of documentation.
Service Journal: Initial and Periodic Tasks
Delivery Service Checklist
Checklist for initial delivery inspection and customer information requirements.
10-Hour Service Interval
Maintenance tasks recommended after the first 10 operating hours.
Daily Service Checklist
Routine daily inspection and service tasks for ongoing maintenance.
50-Hour Service Checklist
Maintenance tasks recommended to be performed every 50 operating hours.
250-Hour Service Checklist
Maintenance tasks recommended to be performed every 250 operating hours.
500-Hour Service Checklist
Maintenance tasks recommended to be performed every 500 operating hours.
Annual Service Checklist
Maintenance tasks recommended to be performed at least once each year.
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