Table of Contents
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IDEAL CLASSIC
RS30, RS40, RS50 & RS60
Wall Mounted, Balanced Flue
Gas Boilers
Installation & Servicing
CAUTION: To avoid the possibility of injury during the
installation, servicing or cleaning of this appliance, care should
be taken when handling edges of sheet steel components.
IMPORTANT:
This appliance is for use with
NATURAL GAS ONLY.
NOTE TO THE INSTALLER: LEAVE THESE INSTRUCTIONS ADJACENT TO THE GAS METER
Ideal Classic
G.C. Appliance No.
RS 30
RS 40
RS 50
RS 60
41 429 35
41 429 36
41 429 37
41 429 38
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Table of Contents
Related Manuals for IDEAL RS60
Summarization of Contents
GENERAL
Performance Data Tables
Contains tables detailing general and performance data for different boiler models.
GENERAL
Introduction, Location, and Gas Supply
Overview of introduction, location, and gas supply requirements for the boiler.
INSTALLATION
Flue Installation and Air Supply
Guidance on flue installation, terminal positioning, and air supply requirements.
INSTALLATION
Water Circulation and Unpacking Procedures
Details on water circulation systems and the initial unpacking process for the boiler.
INSTALLATION
Boiler Assembly and Flue Pack Details
Steps for assembling the boiler and details on different flue packs available.
INSTALLATION
Water Connections and System Requirements
Guidelines for boiler water connections, open vent systems, and low head installations.
INSTALLATION
Clearances, Dimensions, and Wall Mounting
Specifies clearance requirements, dimensions, and guidance on using the wall mounting template.
INSTALLATION
Wall and Boiler Preparation for Mounting
Steps for preparing the wall and boiler, and mounting the boiler, including flue alignment.
INSTALLATION
Flue Assembly and Extension Ducts
Instructions for fitting the flue assembly and extension ducts for various wall thicknesses.
INSTALLATION
Gas and Electrical Connections
Details on making gas and electrical connections, including wiring diagrams.
INSTALLATION
System Wiring Diagrams and Controls
Explains various system wiring diagrams and the installation of frost protection controls.
COMMISSIONING AND TESTING
Electrical and Gas Installation Checks
Details on performing electrical and gas installation checks for safe commissioning.
Initial Lighting and Casing Fit
Procedures for initial lighting of the boiler and fitting the casing.
COMMISSIONING AND TESTING
General Checks and Handover Procedures
Outlines general operational checks and procedures for handing over the boiler to the householder.
GENERAL CLEANING AND ADJUSTMENT
Boiler Casing Removal and Flue Cleaning
Procedures for removing the boiler casing and cleaning the flue ways.
GENERAL CLEANING AND ADJUSTMENT
Burner, Pilot Assembly, and Re-assembly
Details on cleaning the burner and pilot assembly, re-assembly procedures, and pilot burner setting.
Sightglass Replacement
Step-by-step guide for replacing the sightglass assembly.
GENERAL CLEANING AND ADJUSTMENT
Component Replacement Procedures
Instructions for replacing key components like the piezo unit, pilot burner, suppressor, and control thermostat.
GENERAL CLEANING AND ADJUSTMENT
Further Component Replacements
Guides for replacing the overheat thermostat, spark electrode, thermocouple, and main burner injector.
GENERAL CLEANING AND ADJUSTMENT
Gas Valve, Insulation, and Heat Exchanger Replacement
Detailed steps for replacing the gas control valve, combustion chamber insulation, and heat exchanger assembly.
GENERAL CLEANING AND ADJUSTMENT
Casing Seal, Solenoid, and Programmer Replacement
Instructions for replacing the casing seal, gas valve solenoid, and the optional programmer.
FAULT FINDING
Pilot Lighting Issues
Troubleshooting steps for issues related to the pilot light not lighting or not staying lit.
No Mains Gas to Burner
Diagnoses issues when the pilot is lit but the main burner fails to ignite due to lack of mains gas.
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