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Laminator
64C
Installation & operation manual
GBC 64C Installation & Operation Manual
Spire ii series
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Safety
Cautions
General
Electrical
GBC Technical Service
Safety Label Locations
2 Warranty
Limited 90-Day Warranty
3 Specifications
FCC Class a Notice
Modifications
4 Installation
GBC Technical Service
Prior to Installation
Location
5 Feature Guide
Emergency Stop Switches
Upper Front Rewind Shaft
Upper Unwind Shaft
Upper Idler
And B. Main Rollers
Gap/Pressure Crank
Footswitch Jack
Footswitch
Lower Shafts and Idler Bar
Lower Idler Bar
Multi Core Adaptors
Rear Table and Optional Idler
Rear Table
Optional Rear Table Idler
Shaft Storage Cradle
Gap Gauge, Photo Safety Sensor
Pressure Plate
Feed Table
Removing the Feed Table
Tension Adjustment Knobs
Upper Unwind Tension
Upper Front Rewind Tension
Optional Lower Front Unwind Tension
Control Panel
Run
Pressure
Rev
Speed Control Knob
Castors
Power
Power Panel
6 Operation
Sequence of Operation
Loading Film
Loading Films for the First Time
Webbing the Machine
Removing the Web
Clear a Film Jam (Wrap-Up)
Precoating Mount Boards
Tips
Tips
Custom Application Notes
Tips for Custom Application #1
Tips for Custom Application #2
Tips for Custom Application #3
Film Alignment
Film Tension
Testing the Web
Lamination Guide
7 Operator Maintenance
Caring for the SPIRE Series Laminator
Cleaning the Rollers
Troubleshooting
WEEE Statement
Glossary of Terms
Notes
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SPIRE II Series Laminator
Models 54C, 64C
INSTALLATION &
OPERATION MANUAL
Document Number: 1723266 Rev. A
Do not duplicate without written permission from ACCO Brands.
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Summarization of Contents
Introduction to SPIRE II Series Laminators
Key Features Overview
Highlights control panel, roller adjustments, tables, and feed jam clearing.
Common Applications List
Lists various applications like graphics, posters, displays, signage, vehicle wraps.
Supported Film Types
Artic® Pressure Sensitive Films and Mounting Adhesives.
1. Safety Guidelines
Cautions and General Safety
Safety: General precautions, cautions, and warnings for operation.
Electrical and Service Safety
Safety: Electrical safety, service references, and label locations.
Warnings and Operating Precautions
Critical Safety Warnings
Warnings: Do not service, open, operate alone, or defeat safety features.
General Usage Precautions
Precautions: Keep clear of moving parts, use properly, maintain safe work area.
Electrical Connection Requirements
GBC Technical Service Contact
Safety Label Locations
2. Warranty Information
Limited 90-Day Warranty Details
Warranty: A limited 90-day warranty covers defects in workmanship and material.
Warranty Exclusions and Limitations
Warranty: Outlines limitations and exclusions of the warranty coverage.
3. Specifications Overview
Model-Specific Specifications
Spec: Operating speed, thickness, width, dimensions, weight for 54C and 64C models.
Electrical Requirements
Spec: Electrical requirements for U.S. models, voltage, current, receptacle type.
Regulatory Notices
FCC and Canada Compliance
Notices: FCC Class A Notice and Canada Class A Notice for digital apparatus compliance.
Modification Guidelines
Notices: Explains that unapproved modifications may void authority.
4. Installation Procedures
Initial Installation and Site Prep
Installation: Initial setup, technician requirement, site prep, and safety warnings.
Laminator Location Requirements
5. Feature Identification
Front and Rear Views Overview
Feature Guide: Identifies components visible from the front and rear of the laminator.
Emergency Stop and Shafts
Emergency Stop Switch Operation
Controls: Explains the function and location of Emergency Stop switches.
Shafts and Upper Idler Assemblies
Shafts: Describes Upper Rewind, Unwind Shafts, and Upper Idler functions.
Rollers and Pressure Adjustment
Main Rollers and Gap Crank
Rollers: Main rollers and Gap/Pressure Crank for adjustment.
Footswitch Connection
Controls: Details the location and connection procedure for the footswitch.
Footswitch and Adaptor Systems
Footswitch Operation
Controls: Explains the operation of the footswitch.
Lower Shafts and Rear Table
Shafts & Tables: Lower shafts, idler bar, rear table, and optional idler.
Storage, Gauges, and Sensors
Shaft Storage and Gap Gauge
Storage: Shaft cradle; Gauges: Gap gauge and photo safety sensor.
Pressure Plate and Feed Table
Pressure Plate Functionality
Plate: Explains the function of the Pressure Plate and how to install it.
Feed Table Operation
Table: Describes the Feed Table's use and removal.
Removing the Feed Table Procedure
Tension Adjustment Controls
Upper Tension Controls
Tension: Upper unwind and rewind tension adjustments.
Lower Tension Controls
Tension: Lower unwind and rewind tension adjustments.
Control Panel Functions
Basic Controls (Stop, Run, Rev)
Controls: Stop, Run, and Reverse button functions.
Indicators and Speed Control
Controls: Pressure LEDs and Speed Control Knob.
Power Controls
Power Panel and Switch
Power: Power panel, cord, and ON/OFF switch.
Castor Locking Mechanism
Mobility: Castor locking mechanism for securing the laminator.
6. Operation Sequence
Modes and Safety Interlocks
Operation: Sequence of operation based on modes and safety feature activation.
Film Loading Procedures
Film Types and Loading
Loading: Loading poly-in/out films, shaft installation.
Webbing the Machine
Film Jam Clearing and Board Precoating
Clearing Film Jams
Operation: Procedure for clearing film jams or wrap-ups.
Precoating Mount Boards
Processes: Process for pre-coating substrates with PSA.
Tacking New Film to Existing Film
Removing the Web
Decalling Process Guidance
Decalling Tips
Tips: General tips for performing decalling operations.
Pressure Sensitive Decalling
Processes: Process for applying laminate and PSA for decals.
Mounting Decals and Graphics
Mounting Decals to Substrates
Processes: Process for mounting a decal to a substrate.
Mounting Graphics to Precoated Substrates
Custom Application Notes
Customization: Space for noting tips and web paths for custom applications.
Custom Application Notes and Film Alignment
Custom Application 2 & 3 Notes
Customization: Space for noting tips/paths for applications 2 and 3.
Film Alignment Procedure
Alignment: Ensures proper alignment of supply rolls.
Film Tension and Testing
Film Tension Adjustment
Tension: Explains how film tension affects print quality.
Web Testing Procedure
Testing: Procedure to test if films are running straight and evenly.
Lamination Guide
Guidelines: General guidelines for achieving good lamination.
7. Operator Maintenance
Routine Care and Roller Cleaning Overview
Maintenance: Overview of operator maintenance, focusing on roller cleaning.
Detailed Roller Cleaning Procedure
Maintenance: Step-by-step procedure for cleaning the laminator rollers.
Troubleshooting Common Issues
WEEE Disposal Information
Glossary of Laminator Terms
User Notes Section
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