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BAYOU FRYER
OWNER'S MANUAL
Safety Aler ts, Assembly & Operating Instr uctions
This Instruction Manual contains important information necessary for the proper
assembly and safe use of this appliance. Carefully read and follow all warnings and
instructions before assembling and using this appliance.
KEEP THIS MANUAL FOR FUTURE REFERENCE
WARNING
• This appliance does not have automatic thermostat controls so must be attended and monitored
at all times during oil heat up and frying.
• Oil heated above 400˚F can ignite and cause a fire.
• Monitor the thermometer every 3 minutes to ensure cooking oil does not exceed 400˚F.
• Shut off gas if oil exceeds 400˚F or begins to smoke.
• Lid must be open during oil heat up and frying.
• In case of fire; close lid, turn off gas and call Fire Department.
• Do not attempt to extinguish an oil/grease fire with water.
• Surface of the appliance is extremely hot.
NOT FOR COMMERCIAL USE
For Questions and Information call us at: 1-800-864-6194
Barbour International, Inc.
General Maintenance & Storage
101 Cypress Way
•
MODEL
#700-701
™
Monday - Friday 8:00am - 5:00pm CST
•
Brandon, MS 39042
•
www.thebayou.com
•
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Table of Contents
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Summarization of Contents
Understanding Safety Symbols
Safety Alert Symbols Explanation
Explains the meaning of DANGER, WARNING, and CAUTION safety symbols.
General Safety Precautions and Warnings
Safe Operation Practices Overview
Covers safe operation practices like open area use, no unattended operation, and safe distances.
Cooking with Oil and Grease
Oil Temperature Monitoring and Control
Emphasizes monitoring oil temperature, not exceeding 400°F, and actions if oil smokes.
Food Preparation and Safe Handling
Covers thawing food, lowering food into oil, protective gear, and fire extinguisher readiness.
Cool-Down and Storage Advice
Details cooling time, keeping children/pets away, and not frying whole turkeys.
Fryer Placement and Positioning
Outdoor Use and Clearance Requirements
Specifies outdoor use only and required clearances from combustible materials.
Surface and Area Safety Requirements
Details requirements for a level, stable, noncombustible surface and clear cooking area.
Cylinder and Wind Direction Positioning
Guidance on positioning the fryer downwind from the LP cylinder and considering wind direction.
Thermometer and Oil Temperature Management
Thermometer Testing and Proper Use
Instructions for testing the thermometer and monitoring oil temperature during use.
Regulator Hose Assembly and Connections
Details on the regulator hose assembly, inspection, and leak testing connections.
LP Gas Cylinder Safety and Specifications
Cylinder Specifications and Hazards
Information on 20lb LP cylinders, hazards like carbon monoxide, and proper ventilation.
General Operating Safety Precautions
Key warnings for operation: unattended use, monitoring temperature, and flash flame hazards.
Continued General Operating Precautions
Essential Safe Operation Practices
Covers never leaving unattended, using protective gear, avoiding trip hazards, and sober operation.
Product Warnings and Usage Restrictions
Includes warnings about chemicals, replacement parts, hot oil hazards, and gas leak response.
Fryer Assembly Instructions
Tools and Parts Identification
Lists required tools and included parts for assembling the Bayou Fryer.
Assembly Steps and Guide
Detailed steps for attaching legs, heat exhaust, gas inlet, and basket handles.
Thermometer Testing and Attachment
Thermometer Accuracy Testing
How to test the thermometer's accuracy using boiling water.
Thermometer Mounting Guide
Guide on how to properly attach the thermometer to the fryer body.
LP Gas Cylinder Requirements
Carbon Monoxide Hazard Warning
Warning about carbon monoxide production and the danger of enclosed space use.
Cylinder Type and Connection Standards
Details required LP cylinder type (20lb, Type-1 valve, OPD) and prohibited connections.
LP Gas Cylinder Handling and Filling
Safe Cylinder Handling and Storage Practices
Instructions for handling, securing, storing, and avoiding damage to LP cylinders.
LP Gas Cylinder Filling Procedure
Guidance on proper filling procedures, 80% capacity limit, and using protective caps.
Regulator Hose Assembly Details
Hose Assembly Features and Safety Warnings
Explains Type-1 connection, flow limiting device, and warnings against using other assemblies.
Connecting Hose to Fryer Burner
Instructions for attaching the regulator hose to the fryer's jet burner.
Connecting Hose to LP Gas Cylinder
Cylinder and Regulator Valve Operation
Steps for correctly connecting the regulator hose to the LP gas cylinder valve.
Gas Leak Testing Procedure
Instructions and warnings for performing a gas leak test on all connections.
Detailed Gas Leak Testing
Leak Test Preparation and Application
Steps for creating a soap mixture and applying it to check for gas leaks.
Leak Detection and Correction Steps
How to identify leaks by bubbles, tighten connections, and repeat testing.
Pre-Cooking Safety Checklist
Mandatory Pre-Operation Safety Checks
Covers assembly, positioning, hose inspection, leak checks, and thermometer testing.
Fryer Positioning and Placement
Wind Direction and Clearance Requirements
Guidelines for positioning downwind from structures and cylinders, ensuring 10-ft clearance.
Surface and Hose Placement Guidelines
Ensuring level ground, ventilation, and proper hose routing away from hot surfaces.
Burner Lighting Instructions
Pre-Lighting Safety and Valve Checks
Ensures regulator and cylinder valves are OFF before attempting to light the burner.
Burner Lighting Procedure
Step-by-step guide for turning on gas and lighting the burner safely.
General Operating Instructions
Pre-Operation Checks and Continuous Monitoring
Confirms checks, monitoring oil temperature, and not leaving unattended.
Oil Temperature Limits and Smoking Warnings
Emphasizes avoiding the 'FIRE HAZARD' zone and stopping if oil smokes.
Fryer Frying Instructions
Preparation and Initial Oil Heating
Steps for assembly, adding oil, lighting burner, and preparing food.
Cooking Process and Temperature Control
Details on lowering food, managing temperature, and monitoring during frying.
Cooking Oil Facts and Hazards
Oil Breakdown and Self-Ignition Characteristics
Explains how overheating causes oil breakdown, vapor creation, and self-ignition.
Fire Hazards of Overheated Cooking Oil
Details typical scenarios of oil fires and the scale of flames from cooking oil.
Cleaning and Storage Maintenance
Draining Cooking Oil
Instructions for safely draining hot oil using the drain valve and hose.
Cleaning the Fryer Vessel
Steps for cleaning the interior of the fryer vessel with water and detergent.
Fryer Storage Guidelines
Indoor and Outdoor Storage Advice
Guidelines for storing the fryer indoors (cylinder disconnected) and outdoors.
Long-Term Storage Preparations
Tips for protecting vents from pests and cleaning heat tubes for long-term storage.
Troubleshooting Common Issues
Lighting Issues and Safety Device Activation
Addresses issues with the LP hose regulator safety device and slow opening procedures.
Troubleshooting Guide and Solutions
Burner Flame and Lighting Problems
Solutions for small flame, burner not lighting, and flame going out.
Hissing Sounds and Gas Leak Troubleshooting
Troubleshooting hissing sounds, water in burner tube, damaged hose, and gas leaks.
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