IDEAL Concord H CXSi 180/H Installation & Service Manual

Ideal boilers installation and service manual
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INSTALLATION
& SERVICING
M A N U A L
Concord
CXSi 110/H-180/H

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Summarization of Contents

GENERAL INFORMATION
Boiler Introduction and Construction
Overview of the boiler's design, construction, body, casing, and burner assemblies.
Safety Regulations and Controls
Details gas safety regulations, gas controls, and electrical control systems for safe operation.
System Requirements and Water Considerations
Covers frost protection, boiler duty, water connections, flow rates, and open vented systems.
Installation and Environmental Factors
Outlines clearances, positioning, ventilation, chimney, gas/electrical supply, and environmental limits.
INSTALLATION PROCEDURES
Boiler Assembly and Casing
Step-by-step instructions for assembling the boiler sections and fitting the external casing.
Connections and System Integration
Details flue, gas, and water connections, including flow headers and system pipework.
Electrical Wiring and Control Box Setup
Covers electrical connections, internal wiring diagrams, and control box installation.
Zone Control Systems
Explains wiring for multi-zone heating systems with motorised valves or pumps.
SERVICING AND MAINTENANCE
Boiler Cleaning and Component Replacement
Procedures for cleaning the boiler, and replacing major components like the gas valve and burner assembly.
Control System and Sensor Servicing
Details servicing the control box, circuit boards, sensors, potentiometers, and thermostats.
Combustion Chamber Insulation Replacement
Covers the procedure for replacing the insulation boards within the combustion chamber.
FAULT FINDING AND TROUBLESHOOTING
Boiler Operation Logic and General Fault Finding
Explains boiler control sequences, anti-cycle, frost protection, and general fault-finding steps.
Specific Fault Diagnosis Procedures
Provides step-by-step guides for diagnosing common issues like no ignition or lockout.
SPARE PARTS AND NOTES
Spare Parts Listing
Lists commonly required spare parts with their identification numbers for ordering and replacement.
Technical Notes and Training Information
Contains important notes, company contact information, and details on technical training courses.

Table of Contents