ABB OmniCore DressPack IRB 6720 Product Manual
ABB OmniCore DressPack IRB 6720 Product Manual

ABB OmniCore DressPack IRB 6720 Product Manual

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DressPack IRB 6720

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Summary of Contents for ABB OmniCore DressPack IRB 6720

  • Page 1 ROBOTICS Product manual DressPack IRB 6720...
  • Page 2 Trace back information: Workspace 24D version a11 Checked in 2024-12-20 Skribenta version 5.6.018...
  • Page 3 Product manual DressPack IRB 6720 OmniCore Document ID: 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved. Specifications subject to change without notice.
  • Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.
  • Page 5: Table Of Contents

    3.12 DressPack floor ....................3.12.1 Installation of DressPack floor ..............3.12.2 Inspection, DressPack floor ............... 3.13 Test run after installation, maintenance, or repair ............ Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 6 DressPack upper arm MH3 cable package ............. DressPack LeanID MH cable package ..............DressPack LeanID SW cable package ..............Connection kits ....................DressPack floor ....................Index Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 7: Overview Of This Manual

    Prerequisites A maintenance/repair/installation craftsman working with an ABB robot must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/repair/maintenance work. • be trained to respond to emergencies or abnormal situations. Continues on next page...
  • Page 8 Sections 3.2 Overview and 3.11.1 Arm load parameters for mater- ial handling are updated with information about exclusion of upper arm load in simulations for lower arm DressPack. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 9: Product Documentation

    Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
  • Page 10 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 11: How To Read The Product Manual

    Likewise, certain work methods or general information that is valid for several product models, can be illustrated with illustrations that show a different product model than the one that is described in the current manual. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 12 This page is intentionally left blank...
  • Page 13: Safety

    Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the industrial robot will not cause injury or damage even if all safety instructions are complied with. The information does not cover how to design, install and operate a robot system, nor does it cover all peripheral equipment that can influence the safety of the robot system.
  • Page 14: Requirements On Personnel

    The plant liable must make sure that the personnel is trained on the robot, and on responding to emergency or abnormal situations. Personal protective equipment Use personal protective equipment, as stated in the instructions. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 15: Safety Signals And Symbols

    Signal word used to indicate important facts and conditions. Signal word used to indicate where to find additional information or how to do an operation in an easier way. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 16: Safety Symbols On Manipulator Labels

    Prohibition Used in combinations with other symbols. xx0900000839 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 17 Brake release Pressing this button will release the brakes. This means that the robot arm can fall down. xx0900000808 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 18 The robot can tip over if the bolts are not securely fastened. xx0900000810 xx1500002402 Crush Risk of crush injuries. xx0900000817 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 19 Risk of heat that can cause burns. (Both signs are used) xx0900000818 xx1300001087 Moving robot The robot can move unexpectedly. xx2400000736 xx1500002616 Brake release buttons xx2100002463 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 20 No mechanical stop xx1000001144 Stored energy Warns that this part contains stored energy. Used in combination with Do not disassemble symbol. xx0900000825 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 21 Use the power switch on the controller. xx0900000827 Do not step Warns that stepping on these parts can cause damage to the parts. xx1400002648 Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 22: Robot Stopping Functions

    The protective stops and emergency stops are described in the product manual for the controller. For more information see: • Product manual - OmniCore V250XT Type B • Product manual - OmniCore V400XT Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 23: Safety During Installation And Commissioning

    Lock and tag shall be considered. Harnesses between controller and manipulator shall be fixed and protected to avoid tripping and wear. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 24 Before the robot system is put into operation, verify that the safety functions are working as intended and that any remaining hazards identified in the risk assessment are mitigated to an acceptable level. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 25: Safety During Operation

    Unexpected movement of robot arm WARNING Hazards due to the use of brake release devices and/or gravity beneath the manipulator shall be considered. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 26: Safety During Maintenance And Repair

    Surfaces can be hot after running the robot, and touching these may result in burns. Allow the surfaces to cool down before maintenance or repair. Related information See also the safety information related to installation and operation. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 27: Safety During Troubleshooting

    The manipulator can move unexpectedly at any time. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. CAUTION Risk of hot surfaces that can cause burns. A risk assessment must be done to address both robot and robot system specific hazards.
  • Page 28: Safety During Decommissioning

    General See section Decommissioning on page 175. If the robot is decommissioned for storage, take extra precaution to reset safety devices to delivery status. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 29: Technical Data

    2 Technical data 2.1 Reference 2 Technical data 2.1 Reference Technical data See technical data for the DressPack in the product specification for the manipulator. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 30 This page is intentionally left blank...
  • Page 31: Installation

    Read the chapter Safety on page 13 before performing any installation work. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 32: Overview

    3.2 Overview General Installing, programming and operating the ABB DressPack product program may be a complex task as each application instance is very specific. The product is designed to fit a wide variety of applications, and must be adapted to each in order to maximize life and function.
  • Page 33: Fitting The Cable Package Attachments

    The location of the attachments of the lower arm MH cable package are shown in the figure. xx2300001009 Axis-1 bracket Side bracket Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 34 • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 35 Locking liquid: Loctite 2400 (or equivalent Loctite 243) Use locking liquid on the attachment screws. xx2300001035 Hexagon socket head cap screw: M8x25 (2 pcs) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 36 Loctite 243) Use locking liquid on the attachment screws. xx2300001036 Hex socket head cap screw: M10x16 8.8- A3F (2 pcs) Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 37: Fitting Attachments Of The Lower Arm Sw

    Axis-1 bracket Side bracket Ball joint housing (4 pcs) Arm house bracket Cable guide Axis-3 mounting plate Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 38 • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 39 IRB 6720-210/2.8, IRB 6720-200/2.8 LID, IRB 6720-170/3.1, IRB 6720-150/3.1 LID: xx2300001015 Hex socket head cap screw: M10x16 stainless steel A2-70 (4 pcs) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 40 IRB 6720-210/2.8, IRB 6720-200/2.8 LID, IRB 6720-170/3.1, IRB 6720-150/3.1 LID: xx2300001016 Hex socket head cap screw: M10x16 stainless steel A2-70 (2 pcs) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 41 Locking liquid: Loctite 2400 (or equivalent Loctite 243) Use locking liquid on the attachment screws. xx2300001035 Hexagon socket head cap screw: M8x25 (2 pcs) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 42 Loctite 243) Use locking liquid on the attachment screws. xx2300001014 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 43 Loctite 243) Use locking liquid on the attachment screws. xx2300001037 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 44: Dresspack Cable Package Attachments Axis 3-6

    DressPack IRB 6720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note Cable pack attachments Contact ABB Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 45 Fitting insert, tube and cover The figure shows the location of the fitted insert, tube and cover in the upper arm. xx2100002694 Cover Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 46 Mount the two parts of the tube guiding ring. xx2100002682 Pan head screw: ST3.5x16 (3HAC043107- 001) (2 pcs) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 47 Locking liquid: Loctite 2400 (or equivalent the attachment screws. Loctite 243) Use locking liquid. xx2100002746 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 48 Loctite 243) washer. Use locking liquid. xx2100002766 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Washer: 3HAC028320-001 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 49 Loctite 243) Use locking liquid. xx2100002767 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Washer: 3HAC028320-001 Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 50: Fitting Attachments Of The Leanid Mh /Leanid Sw

    DressPack IRB 6720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note Cable pack attachments Contact ABB Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 51 Locking liquid: Loctite 2400 (or equivalent the attachment screws. Loctite 243) Use locking liquid. xx2100002675 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 52 The figure shows the location of the fitted insert, tube and cover in the upper arm. xx2100002694 Cover Tube guiding ring Cable guard (included for protection type Foundry Plus) Insert Tube Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 53 Mount the two parts of the tube guiding ring. xx2100002682 Pan head screw: ST3.5x16 (3HAC043107- 001) (2 pcs) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 54 Loctite 243) Use locking liquid. xx2100002684 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 55 Locking liquid: Loctite 2400 (or equivalent the attachment screws. Loctite 243) Use locking liquid. xx2100002686 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 56: Fitting The Process Turning Disc

    Required tools and equipment Equipment, etc. Article number Note Standard toolkit Content is defined in section Standard toolkit on page 183. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 57 24h.) figure. xx2100002692 Fit the process turning disc to the wrist. Orient the disc according to the synchronization marks. xx2300001044 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 58 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 115. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 59: Fitting Dresspack Cable Packages

    The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 6720 via myABB Business Portal, www.abb.com/myABB. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 60 The cable package is sensitive to mechan- ical damage. Handle it with care in order to avoid damaging the cabling or the connect- ors. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 61 Fit the customer plate. xx2300001075 Torx pan head screw: M6x16 A4-80 (4 pcs) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 62 Fit and secure the R1.CP and R1.CS con- nectors to the customer plate. xx2300001077 Torx pan head screw: M3x12 Stainless steel A2-70 (2 pcs/connector) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 63 0646 (article number at Harting Technology Group)). xx2300001081 Route the cables over the balancing device as shown in the figure. xx2300001082 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 64 Loctite 243) attachment screws. xx2300001235 Torx pan head screw: M6x16 A4-80 (2 pcs) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 65 1/2 turn. xx2300001088 xx2300001089 Torx pan head screw: M6x16 A4-80 (2 pcs) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 66 Fit the connection plate to the axis-3 mounting plate. xx2300001091 Hex socket head cap screw: M10x25 A2- 7 0 (2 pcs) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 67 Velcro strap straps as shown in the figure. xx2300001083 xx2300001084 Refit the rear cover plate. xx2100000981 Torx pan head screw: M6x16 A4-80 (5 pcs) Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 68: Fitting The Lower Arm Sw Cable Package

    Required service parts Consumable Article number Note Locking liquid Loctite 2400 (or equivalent Loctite 243) Velcro strap 3HAC12625-1 6 pcs Cable ties Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 69 Handle it with care in order to avoid damaging the cabling or the con- nectors. Remove the rear cover plate. xx2100000981 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 70 B Process plate location Fit the customer plate and process plate. xx2300001085 Torx pan head screw: M6x16 A4-80 (9 pcs) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 71 Connect the F2.FB7 connector to the elec- Cable ties tronic box and secure the cable to the mo- tor cabling with a cable tie. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 72 Fit and secure the R1.CP and R1.CS con- nectors to the customer plate. xx2300001077 Torx pan head screw: M3x12 Stainless steel A2-70 (2 pcs/connector) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 73 Secure the cable package with velcro Velcro strap straps as shown in the figure. xx2300001095 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 74 A change of position of the two clamp in- serts may result in serious damage to the cable package! xx2300001102 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 75 Fit the connection plate to the axis-3 mounting plate. xx2300001104 Hex socket head cap screw: M10x25 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 76 3.5.1.2 Fitting the lower arm SW cable package Continued Action Note Secure the cable package with velcro straps as shown in the figure. xx2300001105 Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 77: Dresspack Cable Packages Axis 3-6

    Consumable Article number Note Locking liquid Loctite 2400 (or equivalent Loctite 243) Cable grease 3HAC14807-1 Optitemp RB2 Velcro strap 3HAC024008-001 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 78 Secure the cable package in the ball joint housing on the wrist flange. xx2100002759 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 79 This is best done following this order: 1 Cables 2 Weld cables (for spot welding applic- ations) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 80 Use caution and push the cable package back in through the insert and into its mounting position in the tube. xx2100002707 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 81 SW15 (09 99 000 0646 (article number at Harting Technology Group)). Secure the cable package to the mounting Velcro strap: 3HAC024008-001 plate. xx2100002758 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 82 Only valid for EtherNet: Connect the functional ground to the cus- tomer tool Profinet I/O and or tool changer to increase equipotential bonding. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 83 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 115. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 84: Fitting The Leanid Mh / Leanid Sw Cable Package

    Parallel-Servo. All attachments Paracom Servo except velcro straps included. IRB 6720-215/2.65 LID, IRB 6720-200/2.8 LID: 3HAC086529-001 IRB 6720-150/3.1 LID: 3HAC086530-001 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 85 • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 86 This is best done following this order: 1 Cables 2 Weld cables (for spot welding applic- ations) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 87 Use caution and push the cable package back in through the insert and into its mounting position in the tube. xx2100002707 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 88 Fit the clamp jaw to the end of the hose. xx2300001285 Lift the cable package up and put the clamp jaw in the ball joint housing. xx2300001286 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 89 See figure! Note Make sure the pins are pushed all the way into connector. Note xx1300000835 Detent xx1400000216 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 90 Connect the weld cable. xx1200000075 Fit the weld connector to the mounting plate. xx1200000089 Screw dimension: • M5x40 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 91 0646 (article number at Harting Technology Group)). xx2300001109 Valid for protection type Standard: Velcro strap: 3HAC024008-001 Secure the cable package to the mounting plate. xx2100002758 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 92 Place the lower bracket of the axis-6 cable support to the process turning disc. xx2100002712 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 93 Turn on the power and run the present programming at a very slow speed, while checking all movements for collision risk between cable package and wrist. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 94 This is done to prevent the protection hose from wear. See figure! xx2300001241 If required, adjust the position of the pro- tective sleeve. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 95: Installation Of Cabling In Mh / Sw Lid Empty Conduit (Option 3326-30 / 3326-50)

    IRB 6720-215/2.5 LID 3.5 m IRB 6720-215/2.65 LID 3.5 m IRB 6720-200/2.8 LID 3.5 m IRB 6720-150/3.1 LID 3.9 m Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 96 Order 2 pcs to get both parts. Protective sleeve, rotary 3HAC032660-001 Cable clamp, insert 3HAC042483-001 Order 2 pcs to get both parts. Cable retainer 3HAC083950-001 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 97 It keeps the screw from falling off the housing when removed. xx2100002711 Remove the axis 6 cable support. xx2300001211 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 98 19 mm. If the cable to be used is smaller, use suitable glued shrink hose to build up the diameter. xx2300001320 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 99 Make sure that cables are not twisted. xx2300001322 Fit the cable package to the manipulator according to Fitting the LeanID MH / LeanID SW cable package on page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 100: Inspection, Dresspack Lower Arm

    For standard tightening torques - hose are tightened correctly. See tightening torque table in chapter References. • For non standard tightening torques see chapter Installation. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 101: Inspection, Dresspack Upper Arm

    Make sure all cables and hoses move smoothly together during operation. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 102 Make sure the weight of the cable pack- age is secured to the tool in order to avoid straining the connectors! Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 103: Expected Lifetime Of The Integrated Dresspack Cable Package

    MH3 cable package at the wrist, depending on customer configuration. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 104: Dresspack Adjustments

    If the cables are too long, pull them back out of the protection hose and then put them in a loop. Fit the cables with the enclosed straps on the bracket. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 105: Inspection During Programming And Test-Running

    Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 106 If any of the actions recommended above, See section Inspection, DressPack lower causes changes of the DressPack lower arm on page 100 arm installation, it must be reinspected. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 107: Dresspack Arm Load Parameters

    Mass CenterY Mass CenterZ Frame - axis 1 15.9 -0.15 -0.275 0.362 Lower arm - axis 2 0.059 -0.464 0.618 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 108 If only the lower arm DressPack (base - axis 3) is installed, then exclude the arm load parameters for the upper arm - axis 4 and wrist - axis 6. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 109 Procedures Step 1 - Arm load data How to define the Arm load data is described in Operating manual - OmniCore. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 110 Remove the cable package. Make the load identification. Refit the cable package. Add the DressPack load manually. Procedures Step 1 - Arm load data on page 109. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 111: Dresspack Floor

    Harting Technology Group) xx2200001261 Standard toolkit 3HAC17290-7 The contents are defined in section Toolkits, DressPack on page 183. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 112 Some versions include industrial buses. power/customer signals) to be used. See circuit diagram and the Spare parts on page 187 chapter. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 113 Example for Harting connectors: M12 dy- namometric screwdriver SW15. If used, connect the functional ground cable See circuit diagram. to the robot base and to the spot welding cabinet. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 114: Inspection, Dresspack Floor

    Example for Phoenix connectors: assembly tool SAC BIT M12-D15 and torque screw- driver TSD 04 SAC. Example for Harting connectors: M12 dy- namometric screwdriver SW15. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 115: Test Run After Installation, Maintenance, Or Repair

    Verify the application in the operating mode manual reduced speed. Collision risks CAUTION When programming the movements of the robot, always identify potential collision risks before initiating motion. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 116 This page is intentionally left blank...
  • Page 117: Maintenance

    The maintenance must be done by qualified personnel in accordance with the safety requirements set forth in the applicable national and regional standards and regulations. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 118: Maintenance Schedule And Component Life

    A daily visual check of the DressPack is highly recommended, which is normally performed by robot production personnel. It is essential that the person performing the visual check have basic training in ABB DressPack. Wear parts Wear parts should be replaced before considerable damage occurs to the process cable package.
  • Page 119 4 Maintenance 4.2.1 Maintenance schedule Continued Interval Action Every third month Inspection After changing movement pattern Inspection Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 120: Inspection Activities

    Especially check any cable/hose package at the robot wrist. If any of the protective sleeves are worn, rotate it or replace it. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 121 Installation on page 31 chapter. secured. Check all cable retainers, to make sure the cables/hoses are securely locked in the cable retainers. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 122: Preventive Inspection, Dresspack Upper Arm

    Required equipment Equipment Article number Note Standard toolkit 3HAC17290-7 The contents are defined in section Toolkits, DressPack on page 183. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 123 Make sure that the cable package is not cracked or damaged in any other way. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 124 (or something in the vicinity of it) in a way that may cause wear. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 125 Make sure all cables and hoses move smoothly together during operation and that no part of the cable package moves in a different pattern. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 126: Cleaning Activities

    The contents are defined in section Toolkits, DressPack on page 183. Dry rag and medium soft brush For cleaning the protective hose ribs. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 127 If the harness is not cleaned sufficiently, breakage of the protective hose may result. Clean the slide sleeves of any sort of con- tamination. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 128 This page is intentionally left blank...
  • Page 129: Repair

    Repair activities not described in this chapter must only be carried out by ABB. Report replaced units Note When replacing a part on the DressPack IRB 6720, report to your local ABB the serial number, the article number, and the revision of both the replaced unit and the replacement unit.
  • Page 130: Dresspack Cable Packages Axis 1-3

    DressPack IRB 6720 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note Harness lower arm MH Paracom 3HAC083476-001 Parallel. All attachments except velcro straps included. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 131 Handle it with care in order to avoid damaging the cabling or the connectors. Remove the rear cover plate. xx2100000981 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 132 A2-70 (2 pcs/connector) Disconnect the rest of the connectors from the customer plate. xx2300001081 Open the velcro straps. xx2300001083 xx2300001084 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 133 Remove the rubber clamp from the cable package and reuse it during refitting. xx2300001234 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 134 Remove the connection plate from the axis-3 mounting plate, by removing the attachment screws. xx2300001091 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 135 Use this procedure to refit the lower arm MH cable package. Action Note How to fit the lower arm MH cable package, see section Fitting the lower arm MH cable package on page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 136: Replacing The Lower Arm Sw Cable Package

    Required service parts Consumable Article number Note Locking liquid Loctite 2400 (or equivalent Loctite 243) Velcro strap 3HAC12625-1 6 pcs Cable ties Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 137 Handle it with care in order to avoid damaging the cabling or the con- nectors. Remove the rear cover plate. xx2100000981 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 138 Open the velcro straps. xx2300001095 Remove the cable bracket at the top of the frame, by removing the attachment screws xx2300001094 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 139 Be careful not to loose the small o-ring on the attachment screw. It keeps the screw from falling off the housing when removed. xx2300001046 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 140 Use this procedure to refit the lower arm SW cable package. Action Note How to fit the lower arm SW cable package, see section Fitting the lower arm SW cable package on page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 141: Dresspack Cable Packages Axis 3-6

    Consumable Article number Note Locking liquid Loctite 2400 (or equivalent Loctite 243) Cable grease 3HAC14807-1 Optitemp RB2 Velcro strap 3HAC024008-001 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 142 Handle it with care in order to avoid damaging the cabling or the con- nectors. Open the ball joint housing on the wrist flange. xx2100002755 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 143 Open the velcro strap on the mounting plate. xx2100002758 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 144 Note How to fit the upper arm MH3 cable pack- age is described in section Fitting the upper arm MH3 cable package on page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 145: Replacing The Leanid Mh / Leanid Sw Cable Package

    Parallel-Servo. All attachments Paracom Servo except velcro straps included. IRB 6720-215/2.65 LID, IRB 6720-200/2.8 LID: 3HAC086529-001 IRB 6720-150/3.1 LID: 3HAC086530-001 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 146 • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 147 Be careful not to loose the small o-ring on the attachment screw. It keeps the screw from falling off the housing when removed. xx2100002711 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 148 Be careful not to loose the small o-ring on the at- tachment screw. It keeps the screw from falling off the housing when removed. xx2300001288 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 149 Note Remove the two M5 screws securing the weld connector to the connection plate and unplug the weld connector. xx1200000075 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 150 Use caution and pull (manually) the cables ~1,8 mm with the crimped-on contact part out off the insulation from the back. See figure! xx1300000835 Detent Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 151 Note There will be cable grease on the cable package! Put the cable package somewhere safe. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 152 How to fit the LeanID MH/SW cable pack- age is described in section Fitting the LeanID MH / LeanID SW cable package on page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 153: Protection Hose

    Required tools and equipment Equipment, etc. Article number Note Standard toolkit Content is defined in section Standard toolkit on page 183. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 154 Open the ball joint housing at the front. xx2100002757 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 155 Put the cable package on the floor. Note Let the cable package stay fitted in the ball joint housing on the wrist flange during this procedure. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 156 Pull carefully out cables and remove the Best performed in this order: protection hose. 1 Cables with the smallest connectors 2 Cables with the biggest connectors. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 157 No lubrication is allowed in the cable retain- er. Make sure to clean cables, hoses and the cable retainer, if necessary. xx1400000349 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 158 Lift the cable package up to the ball joint housing at the wrist flange and close the ball joint housing. xx2100002759 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 159 Secure the cable package in the ball joint housing on the wrist cover. xx2100002760 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 160 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 115. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 161: Replacing The Protection Hose For Leanid Mh Cable Package

    Order 2 pcs to get both parts. Cable retainer 3HAC083950-001 Middle jaw 3HAC14290-1 Required service parts Consumable Article number Note Cable grease 3HAC14807-1 Optitemp RB2 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 162 Be careful not to loose the small o-ring on the attachment screw. It keeps the screw from falling off the housing when removed. xx2100002711 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 163 Let the cable package stay fitted in the ball joint housing on the upper arm tube during this procedure. Action Note Mark the cables to find the correct mounting position later on. xx2300001301 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 164 Remove the hose clamps (2 pcs) securing the hose reinforcement funnel. xx1400000209 Remove the hose reinforcement funnel (two parts). xx1400000210 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 165 Pull carefully out cables and remove the Best performed in this order: protection hose. 1 Cables with the smallest connectors. 2 Cables with the biggest connectors. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 166 Best performed in this order: 1 Cables with the biggest connectors 2 Cables with the smallest connectors. Make sure that cables are not twisted. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 167 Lift the cable package up and put the clamp jaw in the ball joint housing. xx2300001309 Secure the cable package in the ball joint housing. xx2300001304 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 168 Fit the other half and secure the hose rein- forcement funnel with the hose clamps. xx1400000351 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 169 No lubrication is allowed in the cable retain- er. Make sure to clean cables, hoses and the cable retainer, if necessary. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 170 Make sure that the hose reinforcement funnel is fitted correctly, in the direction shown in the figure. xx2100002710 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 171 Place the lower bracket of the axis-6 cable support to the process turning disc. xx2100002712 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 172 Turn on the power and run the present programming at a very slow speed, while checking all movements for collision risk between cable package and wrist. Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 173 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 115. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 174 This page is intentionally left blank...
  • Page 175: Decommissioning

    6 Decommissioning 6.1 Environmental information Introduction ABB robots contain components in different materials. During decommissioning, all materials shall be dismantled, recycled, or reused responsibly, according to the relevant laws and industrial standards. Robots or parts that can be reused or upcycled helps to reduce the usage of natural resources.
  • Page 176 This page is intentionally left blank...
  • Page 177: Reference Information

    7.1 Introduction 7 Reference information 7.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 178: Unit Conversion

    2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 179: Screw Joints

    7.3 Screw joints 7.3 Screw joints General This section describes how to tighten the various types of screw joints on ABB robots. The instructions and torque values are valid for screw joints comprised of metallic materials and do not apply to soft or brittle materials.
  • Page 180 Tightening torque (Nm) Tightening torque (Nm) Tightening torque (Nm) Class 8.8, oil-lubricated Class 10.9, oil-lubric- Class 12.9, oil-lubric- ated ated Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 181 Nm - Max. Mixed The lower tightening torque of the two materials. Brass only Brass only Brass only Brass only Stainless steel only Brass only Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 182: Weight Specifications

    All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight exceeding 22 kg. A wide range of lifting accessories and devices are available for each manipulator model.
  • Page 183: Toolkits, Dresspack

    Crimping tool BUCHANAN, HARTING Art. no. from Harting 09 99 000 0175 Crimping tool HARTING Art. no. from Harting 09 99 000 0169 Continues on next page Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 184 09 99 000 0646 M12 dynamometric screwdriver SW15 Art. no. from Harting (article number at Torque tool for Ethernet connectors Harting Techno- logy Group) xx2200001261 Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 185: Lifting Accessories And Lifting Instructions

    The instructions delivered with the lifting accessories should be stored for later reference. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 186 This page is intentionally left blank...
  • Page 187: Spare Parts

    This chapter contains more specific article information. It is to be regarded as a complement to the slightly generic procedure information found in the Installation, Maintenance and Repair chapters. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 188: Dresspack Lower Arm Mh Cable Package

    Harness lower arm MH Para- 3HAC083476-001 Parallel. All attachments except velcro straps included. Harness lower arm MH Param- 3HAC083482-001 EtherNet. All attachments ex- ulti cept velcro straps included. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 189: Dresspack Lower Arm Sw Cable Package

    Parallel-Servo. All attachments com Servo except velcro straps included. Harness lower arm SW Param- 3HAC086514-001 EtherNet-Servo. All attach- ulti Servo ments except velcro straps in- cluded. Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 190: Dresspack Upper Arm Mh3 Cable Package

    IRB 6720-170/3.1: 3HAC083534-001 Harness upper arm MH3 Para- IRB 6720-240/2.65, EtherNet. All attachments ex- multi cept velcro straps included. IRB 6720-210/2.8: 3HAC083539-001 IRB 6720-170/3.1: 3HAC083540-001 Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 191: Dresspack Leanid Mh Cable Package

    IRB 6720-215/2.5 LID, EtherNet. All attachments MH Paramulti except velcro straps in- IRB 6720-215/2.65 LID, cluded. IRB 6720-200/2.8 LID: 3HAC083521-001 IRB 6720-150/3.1 LID: 3HAC083522-001 Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 192: Dresspack Leanid Sw Cable Package

    IRB 6720-215/2.5 LID, EtherNet-Servo. All attach- SW Paramulti Servo ments except velcro straps IRB 6720-215/2.65 LID, included. IRB 6720-200/2.8 LID: 3HAC086533-001 IRB 6720-150/3.1 LID: 3HAC086534-001 Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 193: Connection Kits

    3HAC087286-001 Axis 3 CP/CS bus, Proc 1 3HAC087288-001 Axis 6 CP/CS, Proc 1, Servo & FB 3HAC087289-001 Axis 6 Weld, Proc 3HAC087347-001 Axis 6 Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 194: Dresspack Floor

    DeviceNet cable CP/CS 30 m 3HAC022978-003 EtherNet cable 7 m 3HAC079476-001 EtherNet cable 15 m 3HAC079476-002 EtherNet cable 22 m 3HAC079476-003 EtherNet cable 30 m 3HAC079476-004 Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 195: Index

    13 lock and tag, 23 upcycling, 175 users requirements, 14 national regulations, 23 validity and responsibility, 13 original spare parts, 13 Product manual - DressPack IRB 6720 3HAC088411-001 Revision: C © Copyright 2023-2024 ABB. All rights reserved.
  • Page 198 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2023-2024 ABB. All rights reserved. Specifications subject to change without notice.

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